COBHAM Sailor 6300 MF/HF DSC Installation guide

SAILOR 6300 MF/HF DSC

Installation manual

150W/150W FCC/250W/500W

Table of Contents

SAILOR 6300 MF/HF DSC

150W/150W FCC/250W/500W

Installation manual

Document number: 98-130890-D

Release date: November, 2013

98-130890-D

ii

Disclaimer

Any responsibility or liability for loss or damage in connection with the use of this product and the accompanying

documentation is disclaimed by Thrane & Thrane A/S. The information in this manual is provided for information

purposes only, is subject to change without notice and may contain errors or inaccuracies. Manuals issued by Thrane

& Thrane A/S are periodically revised and updated. Anyone relying on this information should acquire the most current

version e.g. from www.cobham.com/satcom or from the distributor. Thrane & Thrane A/S is not responsible for the

content or accuracy of any translations or reproductions, in whole or in part, of this manual from any other source.

Thrane & Thrane A/S is trading as Cobham SATCOM.

Copyright

Trademark Acknowledgements

• Thrane & Thrane is a registered trademark of Thrane & Thrane A/S in the European Union and the Unites

States of America.

• SAILOR is a registered trademarks of Thrane & Thrane A/S.

• Other product and company names mentioned in this manual may be trademarks or trade names of their

respective owners.

iii98-130890-D

Safety summary

The following general safety precautions must be observed during all phases of operation, service and repair of this

equipment.Failuretocomplywiththeseprecautionsorwithspecicwarningselsewhereinthismanualviolates

safety standards of design, manufacture and intended use of the equipment. Thrane & Thrane assumes no liability

for the customer's failure to comply with these requirements.

GROUND THE EQUIPMENT

To minimise shock hazard, the equipment chassis and cabinet must be connected to an electrical ground and the

cable instructions must be followed.

DO NOT OPERATE IN AN EXPLOSIVE ATMOSPHERE

Donotoperatetheequipmentinthepresenceofammablegasesorfumes.

Operationofanyelectricalequipmentinsuchanenvironmentconstitutesadenitesafetyhazard.

KEEP AWAY FROM LIVE CIRCUITS

Operating personnel must not remove equipment covers. Component replacement and internal adjustment must be

madebyqualiedmaintenancepersonnel.Donotservicetheunitwiththepowercableconnected.Alwaysdiscon-

nect and discharge circuits before touching them.

Service

General service must be done by skilled service personnel.

Caution! Electric shock hazard. Do not open the equipment. Only skilled service personnel

may service and repair the equipment.

98-130890-D

iv

RF exposure hazards and instructions

Your Thrane & Thrane radio generates electromagnetic RF (radio frequency) energy when transmitting. To ensure

that you and those around you are not exposed to excessive amounts of energy and thus to avoid health hazards

from excessive exposure to RF energy, all persons must obey the following:

Caution! Never touch the Antenna Tuning Unit or feeder wire when the MF/HF

radio is transmitting. High voltage which can cause death or serious

injury is present at the locations shown in the illustration below.

Warranty limitation

The radio is not a user maintainable unit, and under no circumstances should the unit be opened except by authorized

personnel. Unauthorized opening of the unit will invalidate the warranty.

SAILOR 6209

Accessory

Connection Box

SAILOR 6209

Accessory

Connection Box

Unit

Antenna Tuning

MF/HF

Handset

SAILOR 638x

Message Terminal

DSC Watch receiver

250W MF/HF with 6 ch. Scanning

SAILOR 636x

MF/HF DSC Telex Aerial

(Optional)

Keyboard

MF/HF Control Unit

SAILOR 630x

Alarm Panel

SAILOR 6103

Box

Switch

Handset

GPS option

2182 select option

SAILOR 6270

Power Supply

SAILOR 608x

Connection Box

Control Unit

Distress Alarm

Other Alarm

SAILOR 6201

Transceiver Unit

SAILOR 6201

SAILOR 6208

SAILOR 6001

SAILOR 6006

(Optional)

99-131805-C

Telex option

Printer

SAILOR H1252B

v98-130890-D

Record of revisions

Rev. Description Relase Date Initials

A Original document January 2011 CMA

B 150 W/250 W FCC added Marts 2011 CMA

C 500 W installation added January 2012 CMA

D Cobham rebranding November 2013 CMA

Preface

Radio for occupational use

TheSAILOR6300MF/HFDSCfullstherequirementsoftheECdirective1999/5/EC,RadioandTelecommunications

Terminal Equipment and is intended for use in maritime environment.

SAILOR 6300 MF/HF DSC is designed for occupational use only and must be operated by licensed personnel only.

SAILOR 6300 MF/HF DSC is not intended for use in an uncontrolled environment by general public.

Training information (for FCC approved equipment)

TheSAILOR6300MF/HFDSCisdesignedforoccupationaluseonlyandisalsoclassiedassuch.Itmustbeope-

rated by licensed personnel only. It must only be used in the course of employment by individuals aware of both

the hazards as well as the way to minimize those hazards.

The radio is thus NOT intended for use in an uncontrolled environment by general public. The SAILOR 6300 MF/

HF DSC has

been tested and complies with the FCC RF exposure limits for Occupational Use Only. The radio also complies

with the following guidelines and standards regarding RF energy and electromagnetic energy levels including the

recommended levels

for human exposure:

• FCC OET Bulletin 65 Supplement C, evaluating compliance with FCC guidelines for human exposure to radio

frequencyelectromagneticelds.

• American National Standards Institute (C95.1) IEEE standard for safety levels with respect to human exposure

toradiofrequencyelectromagneticelds,3kHzto300GHz

• American National Standards Institute (C95.3) IEEE recommended practice for the measurement of potentially

hazardouselectromagneticelds-RFandmicrowaves.

Below the RF exposure hazards and instructions in safe operation of the radio within the FCC RF exposure limits

established for it are described.

Warning

Your Thrane & Thrane radio set generates electromagnetic RF (radio frequency) energy when it is transmitting. To

ensure that you and those around you are not exposed to excessive amounts of that energy (beyond FCC allowable

limits for occupational use) and thus to avoid health hazards from excessive exposure to RF energy, FCC OET bulletin

65 establishes an Maximum Permissible SAILOR6301_UM.book Page viii Monday, November 14, 2011 2:06 PM ix

Exposure (MPE) radius of 6 ft. (1.8 m) for the maximum power of your radio (150 W selected) with a whip antenna

having a maximum gain of 3.0 dBi. This means all persons must be at least 6 ft. (1.8m) away from the antenna when

the radio is transmitting.

98-130890-D

vi

Installation

1. A whip antenna with a maximum power gain of 3 dBi must be mounted at least 12.6 ft. (3.9m) above the highest

deck where people may be staying during radio transmissions. The distance is to be measured vertically from

the lowest point of the antenna. This provides the minimum separation distance which is in compliance with RF

exposure requirements and is based on the MPE radius of 6 ft. (1,8m) plus the 6.6 ft. (2.0 m) height of an adult.

2. Onvesselsthatcannotfullrequirementsinitem1,theantennamustbemountedsothatitslowestpointis

at least 6 ft. (1.8m) vertically above the heads of people on deck and all persons must be outside the 6 ft. (1.8

m) MPE radius during radio transmission.

• Always mount the antenna at least 6 ft (1.8 m) from possible human access.

• Never touch the antenna when transmitting

• Use only authorized T&T accessories.

3. If the antenna has to be placed in public areas or near people with no awareness of the radio transmission, the

antenna must be placed at a distance not less than 12 ft. (3.6 m) from possible human access.

Failure to observe any of these warnings may cause you or other people to exceed FCC RF exposure limits or create

other dangerous conditions.

Related documents

Title and description Document number

SAILOR 630x MF/HF Control Unit, Installation guide 98-132396

SAILOR 6300 MF/HF Transceiver Unit & Antenna Tuning Unit 150 W/250 W/500

W, Installation Guide

98-133081

SAILOR 6000 MF/HF DSC 150/250/500W, User Manual 98-131070

SAILOR 6300 MF/HF Radiotelex, User Manual 98-132519

SAILOR 6101 and 6103 Alarm Panel, Installation and user manual 98-130981

Emergency call sheet 98-132369

Table of Contents

vii

98-130890-D

Chapter 1 General information

1.1 Introduction ............................................................................................................................. 1-1

1.2 Technical data ...........................................................................................................................1-1

Chapter 2 Installation

2.1 Description ................................................................................................................................. 2-1

2.2 Mounting the units .................................................................................................................2-1

2.3 Ground connections .............................................................................................................2-8

2.4 Grounding considerations .................................................................................................2-9

2.5 Antennas .....................................................................................................................................2-11

2.6 DC Power cabling ................................................................................................................... 2-17

2.7 Interconnection of units .....................................................................................................2-18

2.8 Position and time information .......................................................................................... 2-24

2.9 Telex operation ........................................................................................................................2-25

2.10 ID Programming .......................................................................................................................2-26

2.11 Programming Telex ID ......................................................................................................... 2-29

2.12 Conguration ........................................................................................................................... 2-31

2.13 Final installation check .........................................................................................................2-35

Chapter 3 Technical description

3.1 Control Unit ............................................................................................................................... 3-1

3.2 Transceiver Unit .......................................................................................................................3-1

3.3 Control/Intercon module 60-127961 ..........................................................................3-1

3.4 Synth. and DSC WR module 60-131332 ....................................................................3-1

3.5 RX/EX signal path module 60-122880 ..........................................................................3-2

3.6 PA and Filters module 60-122881..................................................................................3-2

3.7 PA and Filters module 60-123937 (FCC) ...................................................................3-3

3.8 SMPS module 60-122882 (150 W/250 W) ...............................................................3-3

3.9 SMPS module 60-126172 (500 W) ...............................................................................3-3

3.10 SMPS module 60-126236 (500 W) ...............................................................................3-4

Table of Contents

98-130890-D

viii

Table of Contents

3.11 Transceiver unit block diagram ........................................................................................3-5

3.12 Transceiver unit interconnection diagram ..................................................................3-7

3.13 Antenna Tuning Unit ............................................................................................................ 3-9

3.14 Power control and protection system ...........................................................................3-11

Chapter 4 Service

4.1 Preventive maintenance .....................................................................................................4-1

4.2 CleaningtheAirlter(500WTransceiveronly) ......................................................4-1

4.3 Systemtestandverication .............................................................................................. 4-2

4.3 Software update ...................................................................................................................... 4-2

Chapter 5 Spare part exchange

5.1 Disassembling the Transceiver Unit (150 W/250 W) ............................................5-1

5.2 Disassembling the Transceiver Unit (500 W) ............................................................5-2

5.3 Transceiver Unit module location ................................................................................... 5-3

5.4 Module overview .....................................................................................................................5-6

5.5 Required service tools ...........................................................................................................5-10

5.6 Accessory list ............................................................................................................................5-10

Glossary ................................................................................................................... Glossary-1

Chapter 1: General information

1-1

General information

98-130890-D

Technical data

General information

1.1 Introduction

The 150 W/250 W/500 W MF/HF transceiver with integrated DSC and telex is designed for maritime

applications in voluntary as well as compulsorily tted vessels. It offers simplex and semi-duplex SSB

radiotelephone communication in the maritime mobile frequency bands between 1.6 and 30 MHz. The

basic version of the transceiver includes voice, DSC and a dedicated 2187.5 KHz DSC watch receiver,

forming an ideal system for MF GMDSS installations.

The equipment consists of a compact transceiver control unit, a fully remote controlled transceiver unit

and an automatic antenna tuning unit.

The microprocessor controlled Antenna Tuning Unit automatically matches the impedance of antennas

between 8 and 18 metres in length and requires no presetting at the installation. The typical tuning time is

1 s. It is designed for outdoor installation and may be located up to 100 metres from the Transceiver Unit.

The Transceiver Unit contains all receiver and transmitter circuits. The fully protected solid state 150 W/

250 W /500 Wpower amplier cooled by natural convection matches a 50 ohm antenna system, but

is normally used in connection with the Antenna Tuning Unit. The DSC/Telex modem contains two

demodulators, one connected to the built-in watch receiver for continuous watch on the DSC distress

frequency 2187.5 KHz, the other connected to the communication receiver which may be used to keep

simultaneous watch on other DSC frequencies or may be used for telex communication.

The transceiver can easily be upgraded to include 6 channel scanning DSC watch receiver, and Telex

operation to comply with MF/HF requirements in sea area A3. The upgrade is done by entering software

license codes.

The Control Unit is for operation of radiotelephone as well as DSC and telex functions. Use of the equip-

ment is simple, logic and straight forward. DSC operation is based on the use of soft keys. Guiding texts

are provided and the large display is able to show the contents of a complete call in one screen.

For telex operation the Message Terminal is connected to the system through the CAN bus.

The equipment is designed for operation from a 24 V battery. With the optional AC Power Supply unit

installed the equipment may be supplied from 115/230 V AC main or emergency supplies with automatic

switch-over to 24 V DC supply in the absence of AC supply voltage. Also optionally, a battery charger for

AC is available in the product line.

The built-in test facilities and easy-to-replace module design of the equipment simplies the service concept.

1.2 Technical data

1.2.1 General

Complies with the relevant IMO performance standards for MF/HF GMDSS equipment, the ITU Radio

Regulations, the ITU-R recommendations and the relevant performance specications of ETSI, IEC and

FCC, in the ITU marine bands.

Operating modes: Simplex and semi-duplex SSB telephony (J3E), DSC (J2B), AM broadcast

reception (A3E) and Telex (J2B)

Frequency range: Refer to sections concerning specic characteristics

Frequency stability: Better than 0.35 ppm

Warm-up time. Less than one minute

Ageing less than 0.1 ppm/year

Normal operating

temperature: from 0°C to +40°C

Extreme operating

temperature: From -15°C to +55°C

Chapter 1: General information

Chapter 1

1-2

Chapter 1: General information 98-130890-D

Technical data

User-programmable

channels: 199 frequency pairs with mode (1-199)

User-programmable

stations: 40 stations with name, MMSI and station channel

Output power: Refer to sections concerning Receiver / Transmitter characteristics

Supply voltage: Nominal 24V DC oating (-10 +30%)

With optional external AC power supply:

115/230V AC 50/60 Hz. Automatic change-over to DC in the absence of AC supply

Power consumption:

Rx, 60 W (approx. at 24V DC) 150 W 250 W 500 W

Tx, SSB speech 175 W 300 W 600 W

Tx, SSB two-tone 300 W 550 W 1100 W

Tx, DSC/TELEX 310 W 600 W 1000 W

Compass safe distance:

Compass safe distance in accordance with ISO/R 694 are given below in metres

Unit

Standard

5.4°/H

Steering

18°/H

Control Unit 1.2 0.5

Transceiver Unit 0.4 0.2

Antenna Tuning Unit 0.3 0.1

Handset 0.3 0.2

Cradle 1.1 0.7

Loudspeaker 2.2 1.6

IP ratings (estimated):

System Transceiver Unit

Antenna Tuner

Unit *

Control Unit

150 W IP43 IP56 IP54

250 W IP43 IP56 IP54

500 W IP20 IP56 IP54

* Antenna cable must be carely installed to obtain this IP rating

1.2.2 Receiver characteristics

General: Complies with ETSI 300373 in the ITU marine bands.

Reception:

Mode Rx/Tx antenna plug DSC/Telex antenna plug

SSB/AM X

DSC X (Routine calls) X (Distress calls)

Telex X

Frequency range: 150 KHz to 30 MHz

Frequency resolution: 100 Hz by keyboard entry

10 Hz, 100 Hz or 1 KHz search/ne-tune facility is provided



Chapter 1: General information

1-3

General information

98-130890-D

Technical data

Input impedance: Rx/Tx : 50 ohm

The Antenna is matched by the antenna amplier in the Antenna Tuning Unit

DSC/Telex: 50 ohm

12V DC / 20 mA is available for possible use of active antenna.

Sensitivity: Telephony (J3E): below 11 dBµV for 20 dB Sinad

Broadcast (A3E): below 25 dBµV for 20 dB Sinad

DSC/Telex (J2B): below 0 dBµV

Intermodulation:

Wanted signal Signal

Telephony (J3E) 30 dBµV

Intermodulation level

above 80 dBµV

Telex (J2B) 30 dBµV

Intermodulation level above 90 dBµV

DSC (J2B) 20 dBµV

Intermodulation level above 80 dBµV

Spurious rejection: Signal: above 70 dB

Audio output power: Build-in loudspeaker

Optional loudspeaker output 6 W typical with less than 10 % distortion.

Output intended for 8 ohm loudspeaker.

1.2.3 Transmitter characteristics

General: Complies with ETSI 300373 and FCC or better in the ITU marine bands.

The Transmitter characteristics are with the Antenna Tuning Unit included.

Frequency range: All frequencies in the range 1605 KHz to 30 MHz however by factory

default arranged in the ITU marine bands.

Frequency resolution: 100 Hz

Output power 150 W SSB: ± 1.4 dB into 50 ohm Antenna, voice for a duty cycle less than 55% and

modulation rate greater than 3 baud.

 Reduction to 80 W when continuously keyed with duty cycle greater than

55% during 1 min. Automatic power recovery after 1 min.

DSC/Telex:

120 W ± 1.4 dB



Output power 250 WSSB: ±1.4 dB into 50 ohm Antenna, voice for a duty cycle less than 55% and

modulation rate greater than 3 baud.

 Reduction to 100 W when continuously keyed with duty cycle grater than

55% during 1 min. Automatic power recovery after 1 min.

DSC/Telex:

160 W ± 1.4 dB

1-4

Chapter 1: General information 98-130890-D

Technical data

Output power 500W SSB: 1.6-4 MHz 400 W PEP +0/-1.4 dB

4-27 MHz 500 W PEP ±1.4 dB into 50 ohm Antenna, voice for a duty cycle

less than 55% and modulation rate greater than 3 baud.

 Reduction to 200 W when continuously keyed with duty cycle greater

than 55% during 1 min. Automatic power recovery after 1 min.

DSC/Telex:

285 W ± 1.4 dB

Power reduction: Low power: 20 W PEP

Intermodulation: below -31 dB/PEP

Spurious Emission: below -43 dB/PEP

below -60 dB/PEP (FCC)

Hum and noise: Less than - 40 dB/PEP

1.2.4 DSC Watch receiver characteristics

General: Complies with ETSI 300338 or better.

Reception: DSC/Telex antenna plug.

Frequency range: 

Scanning the following frequencies if upgraded to include 6 channel scanning

DSC watch receiver:

2187.5 KHz, 4207.5 KHz, 6312.0 KHz, 8414.5 KHz, 12577.0 KHz, 16804.5 KHz

Input impedance: DSC/Telex: 50 ohm

12V DC / 20 mA is available for use of active antenna.

Sensitivity: DSC (J2B): below 0 dBµV

Intermodulation: DSC (J2B): Wanted Signal: 20 dBµV

Intermod. level: above 70 dBµV

Spurious rejection: above 70 dB

1.2.5 Antenna Tuning Unit characteristics

General: Complies with ETSI 300373 and FCC or better in the ITU marine bands

Frequency range:  1.6 MHz - 27 MHz

Antenna requirements:  8-18 m wire and/or whip antenna

Antenna tuning:  Fully automatic with no presetting

Tuning speed:  0.1 - 8 sec.

Power capability

150W/250W:  350 W PEP into 50 ohm antenna

500W: 600 W PEP into 50 ohm antenna

Extreme operating

temperature: from -25°C to +55°C

Chapter 1: General information

1-5

General information

98-130890-D

Technical data

1.2.6 DSC/Telex modem characteristics

DSC: DSC Equipment class: Class A

Protocols:  ITU-R M. 493-13, M. 541-9

Ship’s identity:  9-digit identity number

Navigator interface: According to IEC 61162-1

GLL, RMC, ZDA, GGA, GNS

TELEX: Protocols:  ITU-R M. 625-3 (incl. M. 476-5), M. 490,

M. 491-1, and 492-6 NBDP telex in ARQ,

FEC and SELFEC modes

Ship’s identity:  5- and/or 9-digit identity number

1.2.7 Dimensions and weight

Control Unit

6301/02/03: Width: 241 mm (9.5")

Height: 107 mm (4.2")

Depth: 99 mm (3.9")

Weight: 0.82 kg (1.8 lbs)

Transceiver Unit 150 W/250 W

6360/62/63: Width: 390 mm (15.3")

Height: 445 mm (17.5")

Depth: 127 mm (5")

Weight: 19 kg (41.9 lbs)

Transceiver Unit 500 W

6364: Width: 392 mm (15.4")

Height: 507 mm (20")

Depth: 217 mm (8.5")

Weight: 28 kg (61.7 lbs)

Antenna Tuning Unit 150 W/250 W

6381/82: Width: 290 mm (11.4")

Height: 500 mm (19.7")

Depth: 80 mm (3.1")

Weight: 3.3 kg (7.3 lbs)

Antenna Tuning Unit 500 W

6383: Width: 401 mm (15.8")

Height: 617 mm (24.3")

Depth: 356 mm (14")

Weight: 17 kg (7.3 lbs)

Equipment category: Control Unit: Protected

Transceiver Unit: Protected

Antenna Tuning Unit: Exposed

1-6

Chapter 1: General information 98-130890-D

Technical data

2-1

Installation

Chapter 2: Installation

98-130890-D

Mounting the Units

Installation

2.1 Description

Correct installation of the equipment is important for maximum performance and reliability. Antennas

and earth connections must be installed with the greatest care using corrosion resistant materials.

Cable routing shall be made so the cables are protected from physical damage. Sharp cable bends

especially on coaxial cables must be avoided and a sufcient number of clips or straps should be used

to secure the cables.

2.2 Mounting the units

2.2.1 Mounting the Control Unit (CU)

One Unit shall be connected to the Transceiver Unit using the build-in local bus (CU-TU Bus). The CU may

be mounted up to 100 m from the Transceiver Unit using just a multicable 5 x 2 x 0.5 mm

2

screened.

The Control Unit may be tabletop or bulkhead mounted.

Control Units with mounting bracket

Mounting option Drilling plan for bracket

Chapter 2

Control unit connector panel

Weight:

Control Unit 0.82 kg

Mounting Bracket 0.20 kg

99-131985

200mm

53mm

71mm

247mm

9mm

4 x M4 or hole for

self-tapping ø3.9

23.5mm

2-2

Chapter 2: Installation

98-130890-D

Mounting the Units

Control Units with ush mounting bracket

Drilling plan

Flush mount template

Remove material from shaded area only!

99-132034

89mm

227mm

R2.5mm x 4

Weight:

Flush mount bracket 0.04 kg

WARNING:

Only use screws supplied with

mounting kit for attaching ush

mounting bracket to Control Unit.

Handset for Control Unit

This Handset has a hook-on/off function,

which is activated by a small magnet embedded

in the cradle.

The cradle must be installed as illustrated in

order to ensure the hook-on/off functionality

of the Handset.

75

62

226

* 120

min. 100

Space for handset access

Space for cable and handset cable

54

45

135

4-0-39655C

1:1

Handset for Tranciever

DATE

INIT.

FINISH

SUBJECT

CORRECTION

SCALE

MATERIAL

ITEM

DRAW.

NO.

15.07.05

HSH

39655C

Drilling plan

Weight:

Handset for Control Unit 0.4 kg (0.02

lbs)

Dimensions are in mm

2-3

Installation

Chapter 2: Installation

98-130890-D

Mounting the Units

2.2.2 Mounting the Transceiver Unit (TU)

The Transceiver Unit should be installed in a dry place and consideration should be given to acces-

sibility for servicing. It is important to provide sufcient airspace below, above and in front of the unit

for adequate air circulation through the cooling ns. The drawing below shows the outer dimensions,

mounting possibilities and the minimum distance to other objects, as well as a drilling plan.

Transceiver Unit 150 W/250 W

391

430

360

350

88

145

1

2

4 x ø8

Cable fitting

37955A

1) Space for cable: min. 150 mm

Space for airow and service: min. 500 mm

2-4

Chapter 2: Installation

98-130890-D

Mounting the Units

Transceiver Unit 500 W

Note:

1) Space for cable and airflow: min. 150 mm.

2) Space for service access: min. 200 mm.

All dimensions are in mm.

3)

3) Space for service access: min. 1000 mm.

2)

1)

Cable fitting

332

360

350

417

392

479

34

28

217

160

99-126338

Cable tting

80

56

57.6

70

12

38417

Dimensions are in mm

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COBHAM Sailor 6300 MF/HF DSC Installation guide

COBHAM Sailor 6300 MF/HF DSC Installation guide

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