Toro 04054 Greensmaster 800 User manual

Brand: Toro

Model: 04054 Greensmaster 800

Category: Lawnmowers

Type: User manual

This manual is also suitable for

FormNo.3422-714RevA

Greensmaster

800,1000,and

1600Mowers

ModelNo.04054—SerialNo.400000000andUp

ModelNo.04055—SerialNo.403060001andUp

ModelNo.04056—SerialNo.403060001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3422-714*A

ThisproductcomplieswithallrelevantEuropean

directives;fordetails,pleaseseetheseparateproduct

specicDeclarationofConformity(DOC)sheet.

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorder,ortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

Theenclosedengineowner'smanualissupplied

forinformationregardingtheUSEnvironmental

ProtectionAgency(EPA)andtheCaliforniaEmission

ControlRegulationofemissionsystems,maintenance,

andwarranty.Replacementsmaybeorderedthrough

theenginemanufacturer.

Operatingthismachinebetween1,500and2,400

m(5,000to8,000ft)abovesealevelrequires

thehigh-altitudekit.SeeyourauthorizedToro

distributor.

WARNING

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thismachineisawalk-behind,reel-bladelawnmower

intendedtobeusedbyprofessional,hiredoperators

incommercialapplications.Itisprimarilydesignedfor

cuttinggrassonwell-maintainedlawnsinparks,golf

courses,sportselds,andoncommercialgrounds.It

isnotdesignedforcuttingbrush,mowinggrassand

othergrowthalongsidehighways,orforagricultural

uses.

Important:Tomaximizethesafety,performance,

andproperoperationofthismachine,carefully

readandfullyunderstandthecontentsofthis

Operator’sManual.Failingtofollowthese

operatinginstructionsortoreceiveproper

trainingmayresultininjury.Formoreinformation

onsafeoperatingpractices,includingsafetytips

andtrainingmaterials,gotowww.Toro.com.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanauthorizedToro

distributorandhavethemodelandserialnumbersof

yourproductready.Themodelandserialnumbers

arelocatedonaplateontherearframe.Writethe

numbersinthespaceprovided.

Important:Withyourmobiledevice,youcan

scantheQRcode(ifequipped)ontheserial

numberdecaltoaccesswarranty,parts,andother

productinformation.

g235302

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SafetyandInstructionalDecals..........................4

Setup........................................................................7

1InstallingandAdjustingtheHandle..................8

2InstallingtheKickstand....................................9

3InstallingtheTransportWheelShafts.............10

4InstallingtheTransportWheels......................10

5AdjustingtheCuttingUnit................................11

6InstallingtheCEDecals..................................11

7InstallingtheGrassBasket..............................11

8BreakingintheMachine.................................12

ProductOverview...................................................13

Controls...........................................................13

Specications..................................................15

Attachments/Accessories.................................15

BeforeOperation.................................................16

BeforeOperationSafety...................................16

PerformingDailyMaintenance..........................16

CheckingtheEngine-OilLevel..........................16

FuelSpecications...........................................16

FillingtheFuelTank..........................................17

SettingtheMachinetoMatchTurf

Conditions.....................................................18

CheckingtheInterlock-Switch

Operation......................................................19

TransportingtheMachinetoaJob

Site................................................................20

RemovingtheTransportWheels.......................20

DuringOperation.................................................20

DuringOperationSafety...................................20

StartingtheEngine...........................................21

ShuttingOfftheEngine.....................................21

OperatingTips..................................................22

AfterOperation....................................................23

AfterOperationSafety......................................23

TransportingtheMachine.................................23

Maintenance...........................................................24

RecommendedMaintenanceSchedule(s)...........24

DailyMaintenanceChecklist.............................25

Pre-MaintenanceProcedures..............................26

Pre-MaintenanceSafety...................................26

Lubrication..........................................................26

GreasingtheMachine.......................................26

EngineMaintenance...........................................27

EngineSafety...................................................27

ServicingtheEngineOil....................................27

ServicingtheAirCleaner..................................28

ServicingtheSparkPlug...................................29

FuelSystemMaintenance...................................30

CleaningtheFuel-TankScreen.........................30

ElectricalSystemMaintenance...........................30

ServicingtheTraction-InterlockSwitch

......................................................................30

BrakeMaintenance.............................................31

AdjustingtheService/ParkingBrake.................31

BeltMaintenance................................................32

AdjustingtheBelts............................................32

ReplacingtheDifferentialBelt...........................34

ControlsSystemMaintenance.............................35

AdjustingtheTractionControl...........................35

CuttingUnitMaintenance.....................................36

BladeSafety.....................................................36

LevelingtheRearDrumtotheReel...................36

AdjustingtheBedknifetotheReel.....................36

AdjustingtheHeight-of-Cut...............................37

AdjustingtheGrassShieldHeight.....................38

AdjustingtheCut-OffBar..................................39

IdentifyingtheBedbar.......................................39

ServicingtheBedbar........................................39

BacklappingtheReel........................................40

Storage...................................................................41

StorageSafety..................................................41

StoringtheMachine..........................................41

Safety

Thismachinehasbeendesignedinaccordance

withENISO5395:2013andANSIB71.4-2017and

meetsthesestandardswhenyouaddtheOperator

PresenceKitandrequireddecals.

GeneralSafety

Thisproductiscapableofamputatinghandsand

feetandofthrowingobjects.Alwaysfollowallsafety

instructionstoavoidseriouspersonalinjury.

Usingthisproductforpurposesotherthanitsintended

usecouldprovedangeroustoyouandbystanders.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingtheengine.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand

workingonthemachine.

•Keepclearofanydischargeopening.Keep

bystandersasafedistanceawayfromthe

machine.

•Keepchildrenoutoftheoperatingarea.Never

allowchildrentooperatethemachine.

•Stopthemachineandshutofftheenginebefore

servicing,fueling,oruncloggingthemachine.

Improperlyusingormaintainingthismachinecan

resultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalwayspay

attentiontothesafety-alertsymbol,whichmeans

Caution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeseinstructions

mayresultinpersonalinjuryordeath.

Youcanndadditionalsafetyinformationwhere

neededthroughoutthismanual.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal93-9356

93-9356

1.Entanglementhazard—stayawayfrommovingparts.

decal93-7346

93-7346

1.Reeldrive3.Disengage

2.Engage

decal93-6085

93-6085

1.Fast

3.Slow

2.Continuousvariable

setting

decal93-8064

93-8064

1.Warning—readtheinstructionsbeforeservicingor

performingmaintenance.

2.Cuttinghazardoffootorhand—shutofftheengineand

waitformovingpartstostop.

decal115-1720

115-1720

1.Forward3.Neutral

2.Drivewheel

decal133-8062

133-8062

decal120-2727

120-2727

1.Brake—toengage,pullthe

levertowardthehandle;

todisengage,releasethe

lever.

2.Parkingbrake—tolock,

pullthelevertowardthe

handle,pressthebutton

inandreleasethelever

againstthelockingbutton;

torelease,pullthelever

towardthehandleuntil

thebuttonreleasesand

releasethelever.

decal125-5245

125–5245

1.Cuttinghazardofhandorfoot—keepawayfrommoving

parts;keepallguardsandshieldsinplace.

decal130-8322

130-8322

1.Useonlygasolinethat

contains10%ethanolby

volume(E10)orless.

3.Donotusegasolinethat

containsmorethan10%

ethanolbyvolume(E10).

2.ReadtheOperator's

Manual.

decal120-2769

120-2769

1.Toxicgasinhalation

hazard—donotoperate

indoors.

4.Warning—disconnect

thespark-plugwireand

readtheOperator’s

Manualbeforeservicingor

performingmaintenance.

2.Explosionhazard—shut

offtheengineandkeep

awayfromopenames

whenrefueling.

5.Hotsurface/burn

hazard—donottouch

hotsurfaces.

3.Warning—shutoffthe

engineandturnoffthe

fuelbeforeleavingthe

machine.

6.Warning—readthe

Operator’sManual;when

addingfueltothetank,ll

onlytothebottomofthe

lltube.

decal120-2761

120-2761

1.Warning—readtheOperator’sManual.4.Thrownobjecthazard—keepbystandersawayfromthe

machine.

2.Warning—receivetrainingbeforeoperatingthemachine.5.Warning—keepawayfrommovingparts;keepallguardsin

place.

3.Warning—wearhearingprotection.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Handle1

Cabletie

Installthehandle.

Kickstandassembly1

Spring

Installthekickstand(Models04054and

04056only).

Rightwheelshaft

Leftwheelshaft

Installthetransportwheelshafts

(Models04055and04056only).

Transportwheel2

Installthetransportwheels(optional).

Nopartsrequired

–

Adjustthecuttingunit.

Production-yeardecal1

CE-markdecal

InstalltheCEdecals(ifrequired).

Grassbasket

1Installthegrassbasket.

Nopartsrequired

–

Breakinthemachine.

MediaandAdditionalParts

Description

Qty.

Use

Operator'sManual

EngineOwner'sManual

CerticateofCompliance

Readorviewtheitemsbeforeoperatingthemachine.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

InstallingandAdjustingthe

Handle

Partsneededforthisprocedure:

1Handle

Cabletie

InstallingtheHandle

1.Removethebolts(5/16inch),locknuts,ring

pins,andhairpincottersthatsecurethebottom

ofthehandlearmstoeachsideofthemachine

(Figure3).

g240399

Figure3

1.Hairpincotter6.Locknut

2.Mountingpin

7.Bolt(5/16inch)

3.Washer8.Ringpin

4.Lockwasher9.Handlearm

5.Bolt(3/8inch)

2.Removethebolts(3/8inch),washers,andlock

washersfromthemountingpinsoneachsideof

themachine(Figure3).

3.Insertthehandleendsthroughtheholesin

thehandlearmsandaligntheholeswiththe

mountingpins(Figure3).

4.Squeezethehandleendsinwardandinstall

themonthemountingpins(Figure4).

g240404

Figure4

1.Handle4.Washer

2.Handlearm5.Lockwasher

3.Mountingpin

6.Bolt(3/8inch)

5.Securethehandletothemountingpinswiththe

bolts(3/8inch),washers,andlockwashersthat

youpreviouslyremoved(Figure4).

6.Usethebolts(5/16inch),locknuts,hairpin

cotters,andringpinsthatyoupreviously

removedtosecurethehandlearmstotherear

oftheframe(Figure3).

7.Securethecablesandwireharnesstothe

handlewiththecableties(Figure5).

g017590

Figure5

1.Cableties

AdjustingtheHandle

RefertoFigure6forthisprocedure.

g240512

Figure6

1.Handle3.Ringpin

2.Hairpincotter

1.Removethehairpincottersfromtheringpinson

eachsideofthemachine.

2.Whilesupportingthehandle,removethering

pinsfromeachsideandraiseorlowerthe

handletothedesiredoperatingposition.

3.Installtheringpinsandhairpincotters.

InstallingtheKickstand

Models04054and04056Only

Partsneededforthisprocedure:

1Kickstandassembly

Spring

Procedure

Note:Themachineisshippedwiththefasteners

looselyinstalledonthekickstandassembly.

1.OnModel04056only,connectthespringstud

totheright-handsideofthekickstand(Figure7)

withthebolt,washer,andangenutprovided.

g017948

Figure7

1.Bolt3.Washer

2.Springstud

4.Flange–headnut

2.Hookthespringintotheholeinthespring

bracketandontothespringstudwhilealigning

thekickstandwiththemountingholesintherear

frame(Figure8).

g007594

Figure8

1.Kickstand

3.Springstud

2.Springbracket4.Spring

3.Mountthekickstandtoeachsideoftheframe

withabolt,lockwasher,spacer,atwasher,and

locknut(Figure8).

4.Positionthespacerinthekickstandmounting

hole.

InstallingtheTransport

WheelShafts

Models04055and04056Only

Partsneededforthisprocedure:

Rightwheelshaft

Leftwheelshaft

Procedure

1.Pushthekickstanddownwithyourfootandpull

uponthehandletosupportthemachineonthe

kickstand.

2.Applythread-lockingadhesivetothethreadsof

thewheelshafts.

3.Threadtherightwheelshaftintothedrivepulley

ontherightsideofthemachine(Figure9).

Note:Therightwheelshafthasleft-hand

threads.

g007595

Figure9

1.Rightwheelshaft

4.Torquetheshaftto88to101N∙m(65to75ft-lb).

5.Repeatsteps2through4toinstalltheleftwheel

shafttotheleftsideofthemachine.

InstallingtheTransport

Wheels

Optional

Partsneededforthisprocedure:

2Transportwheel

Procedure

1.Pushthekickstanddownwithyourfootandpull

uponthehandletosupportthemachineonthe

kickstand.

2.Slideawheelontoanaxle.

3.Pivotthewheellockingclipawayfromcenter

ofthewheel,allowingittoslidefartherontothe

axle(Figure10).

g017591

Figure10

1.Lockingclip

4.Rotatethewheelbackandforthuntilitslides

completelyontotheaxleandthelockingclipis

securedinthegrooveontheaxleshaft.

5.Repeattheprocedureontheoppositesideof

themachine.

6.Inatethetiresto83to103kPa(12to15psi).

7.Carefullylowerthemachineoffthekickstand.

AdjustingtheCuttingUnit

NoPartsRequired

Procedure

Beforeoperatingthemachine,completethefollowing

adjustments:

•LevelingtheRearDrumtotheReel(page36)

•AdjustingtheBedknifetotheReel(page36)

•AdjustingtheHeight-of-Cut(page37)

•AdjustingtheGrassShieldHeight(page38)

•AdjustingtheCut-OffBar(page39)

InstallingtheCEDecals

Partsneededforthisprocedure:

1Production-yeardecal

CE-markdecal

Procedure

Ifyouusethismachineinacountrythatcomplies

toCEstandards,applytheproduction-yeardecal

andtheCE-markdecalneartheserialplate;referto

Figure11.

g235301

Figure11

1.Production-yeardecal

3.CE-markdecal

2.Serialplate

InstallingtheGrassBasket

Partsneededforthisprocedure:

Grassbasket

Procedure

Graspthebasketbythetoplipandslideitontothe

basketmountingrods(Figure12).

g007609

Figure12

1.Grassbasket

2.Basketmountingrod

Note:Model04056only—Whenyouadjustthe

cuttingunittoahigherheightofcut,youcanlowerthe

basketbyremovingeachbasketmountingrodand

installingeachontheoppositesideofthemachine.

BreakingintheMachine

NoPartsRequired

Procedure

Only8hoursofmowingoperationisrequiredforthe

break-inperiod.

Therstseveralhoursofoperationarecriticaltofuture

dependabilityofthemachine.Youmustmonitorthe

machineperformancecloselysothatminordifculties,

whichcouldleadtomajorproblems,arenotedand

canbecorrected.Duringtherstfewhoursof

operation,inspectthemachinefrequentlyforsignsof

oilleakage,loosefasteners,oranyothermalfunction.

Refertotheengineowner’smanualforthe

recommendedbreak-in-periodoilchangeand

maintenanceprocedures.

ProductOverview

g232664

Figure13

1.Controlpanel5.Cuttingunit

2.Handle6.Transportwheelaxle

3.Fueltank7.Kickstand

4.Grassbasket

Controls

g017592

Figure14

1.Traction-drivelever

5.Servicebrake

2.Throttlecontrol6.Parkingbrake

3.On/Offswitch7.Operator-presencecontrol

(optional)

4.Hourmeter

Traction-DriveLever

Thetraction-drivelever(Figure14)islocatedonthe

frontrightsideofthecontrolpanel.Ithas2positions:

NEUTRALandFORWARD.Pushingtheleverforward

engagesthetractiondrive.

ThrottleControl

Thethrottlecontrol(Figure14)islocatedontherear,

rightsideofthecontrolpanel.Theleverconnectsto

andoperatesthethrottlelinkagetothecarburetor.

RefertoSpecications(page15)fortheenginespeed.

On/OffSwitch

TheOn/Offswitch(Figure14)islocatedonthetopof

thecontrolpanel.MovetheswitchtotheONposition

tostarttheengineandtheOFFpositiontoshutoff

theengine.

ServiceBrake

Theservicebrake(Figure15)islocatedonthetop

left,frontsideofthecontrolpanel.Youcanusethe

braketosloworstopthemachine.

g016976

Figure15

ParkingBrake

Theparkingbrake(Figure16)islocatedatthebaseof

theservicebrake.Fullyengagetheservicebrakeand

pushtheparking-brakeknobtoallowtheservicebrake

torestontheparking-brakepin.Engagetheservice

braketoreleasetheparkingbrake.Youmustrelease

thebrakebeforeyouengagethetractiondrive.

g016977

Figure16

Operator-PresenceControl

Optional

Ifequipped,theoperator-presencecontrol(Figure

14)islocatedontherearofthehandle.Pushthe

operator-presencecontrolagainstthehandle.You

mustengage,theoperator-presencecontrolbefore

movingthetraction-drivelever.Ifyoureleasethe

operator-presencecontrol,theengineshutsoff.

Reel-DriveLever

Thereel-drivelever(Figure17)islocatedontheright,

frontcornerofthemachine.Theleverhas2positions:

•ENGAGE—movetheleverforwardtoengagethe

reel.

•DISENGAGE—movetheleverrearwardto

disengagethereel.

g016978

Figure17

1.Reel-drivelever

ChokeLever

Thechokelever(Figure18)islocatedontheleftfront

oftheengine.Theleverhas2positions:RUNand

CHOKE.MovethelevertotheCHOKEpositionwhen

startingacoldengine.Aftertheenginestarts,move

thelevertotheRUNposition.

g024364

Figure18

1.Chokelever2.Fuel-shutoffvalve

Fuel-ShutoffValve

Thefuel-shutoffvalve(Figure18andFigure19)is

locatedontheleftfrontoftheenginenearthechoke

lever.Thevalvehas2positions:CLOSEDandOPEN.

MovetheleveruptotheCLOSEDpositionwhenyou

storeortransportthemachine.Openthevalvebefore

youstarttheenginebyrotatingtheleverdown.

g196011

Figure19

1.Fuel-shutoffvalve—CLOSEDposition

Recoil-StarterHandle

Pulltherecoil-starterhandle(Figure20)tostartthe

engine.

g027896

Figure20

1.Recoil-starterhandle2.Kickstand

Kickstand

Thekickstand(Figure20)ismountedtotherearof

themachine.Usethekickstandwhenyouinstallor

removethetransportwheelsorthecuttingunit.

Specications

Model04054Model04055Model04056

Width

84cm(33

inches)

91cm(36

inches)

104cm(41

inches)

Height

114cm(45

inches)

114cm(45

inches)

122cm(48

inches)

Lengthwith

basket

122cm(48

inches)

122cm(48

inches)

150cm(59

inches)

Dryweight

(withbasket

andWiehle

roller;without

wheelsor

grooming

reel)

97kg(216lb)

100kg(220

lb)

105kg(232

lb)

Widthofcut

46cm(18

inches)

53cm(21

inches)

66cm(26

inches)

Heightofcut

1.6mmto

31.8mm

(0.063to1.25

inches)

1.6mmto

31.8mm

(0.063to1.25

inches)

3.1mmto

31.7mm

(0.125to1.25

inches)

Clip

3.3mm(0.13

inches)

4.3mm(0.16

inch)

5.8mm(0.23

inch)

Engine

speed

Lowidle:

1,565±150

rpm;High

idle:3,375

±100rpm

Lowidle:

1,565±150

rpm;High

idle:3,375

±100rpm

Lowidle:

1,565±150

rpm;High

idle:3,375

±100rpm

Attachments/Accessories

AselectionofT oroapprovedattachmentsand

accessoriesisavailableforusewiththemachine

toenhanceandexpanditscapabilities.Contact

yourAuthorizedServiceDealerorauthorizedT oro

distributororgotowww.T oro.comforalistofall

approvedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafety

certicationofthemachine,useonlygenuineToro

replacementpartsandaccessories.Replacement

partsandaccessoriesmadebyothermanufacturers

couldbedangerous,andsuchusecouldvoidthe

productwarranty.

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperation

BeforeOperationSafety

GeneralSafety

•Parkthemachineonalevelsurface;engagethe

parkingbrake;shutofftheengine;removethekey;

andwaitforallmovementtostopbeforeleaving

themachine.

•Neverallowchildrenoruntrainedpeopleto

operateorservicethemachine.Localregulations

mayrestricttheageoftheoperator.Theowner

isresponsiblefortrainingalloperatorsand

mechanics.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

Knowhowtoshutofftheenginequickly.

•Checkthatoperator-presencecontrol(ifequipped),

safetyswitches,andshieldsareattachedand

functioningproperly.Donotoperatethemachine

unlesstheyarefunctioningproperly.

•Inspecttheareawhereyouwillusethemachine,

andremoveallobjectsthatcouldinterferewith

theoperationofthemachineorthatthemachine

couldthrow.

•Evaluatetheterraintodeterminewhataccessories

andattachmentsareneededtoproperlyand

safelyperformthejob.

FuelSafety

•Useextremecareinhandlingfuel.Itisammable

anditsvaporsareexplosive

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Donotremovethefuelcaporllthefueltank

whiletheengineisrunningorhot.

•Donotaddordrainthefuelinanenclosedspace.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such

asonawaterheaterorotherappliance.

•Ifyouspillfuel,donotattempttostarttheengine;

avoidcreatinganysourceofignitionuntilthefuel

vaporshavedissipated.

PerformingDaily

Maintenance

Performthedailymaintenanceprocedures;referto

DailyMaintenanceChecklist(page25).

CheckingtheEngine-Oil

Level

Checktheengine-oillevelbeforeeachuseorevery

8operatinghours,refertoCheckingtheEngine-Oil

Level(page27).

FuelSpecications

Fueltankcapacity:2.7L(0.71USgallons)

Recommendedfuel:Unleadedgasolinewithan

octaneratingof87orhigher((R+M)/2ratingmethod)

Ethanol:Gasolinewithupto10%ethanol(gasohol)

or15%MTBE(methyltertiarybutylether)byvolume

isacceptable.EthanolandMTBEarenotthesame.

Gasolinewith15%ethanol(E15)byvolumeisnot

approvedforuse.

•Neverusegasolinethatcontainsmorethan

10%ethanolbyvolume,suchasE15(contains

15%ethanol),E20(contains20%ethanol),orE85

(containsupto85%ethanol).

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuel

containersoverthewinterunlessyouuseafuel

stabilizer.

•Donotaddoiltogasoline.

•Forbestresults,useonlyclean,freshfuelless

than30daysold.

•Usingunapprovedgasolinemaycause

performanceproblemsand/orenginedamage,

whichmaynotbecoveredunderthewarranty.

FillingtheFuelTank

DANGER

Incertainconditions,fuelisextremely

ammableandhighlyexplosive.Areor

explosionfromfuelcanburnyouandothers

andcandamageproperty.

•Fillthefueltankoutdoors,inanopenarea,

whentheengineiscold.Wipeupanyfuel

thatspills.

•Neverllthefueltankinsideanenclosed

trailer.

•Donotllthefueltankcompletelyfull.

Addfueltothefueltankuntilthelevelis6

to13mm(1/4to1/2inch)belowthebottom

ofthellerneck.Thisemptyspaceinthe

tankallowsfueltoexpand.

•Neversmokewhenhandlingfuel,andstay

awayfromanopenameorwherefuel

fumesmaybeignitedbyaspark.

•Storefuelinanapprovedcontainerand

keepitoutofthereachofchildren.Never

buymorethana30-daysupplyoffuel.

•Donotoperatewithoutentireexhaust

systeminplaceandinproperworking

condition.

DANGER

Incertainconditionsduringfueling,static

electricitycanbereleased,causingaspark

whichcanignitethefuelvapors.Areor

explosionfromfuelcanburnyouandothers

andcandamageproperty.

•Alwaysplacefuelcontainersontheground

awayfromyourvehiclebeforelling.

•Donotllfuelcontainersinsideavehicle

oronatruckortrailerbedbecauseinterior

carpetsorplastictruck-bedlinersmay

insulatethecontainerandslowthelossof

anystaticcharge.

•Whenpractical,removeequipmentfrom

thetruckortrailerandfuelitonthe

ground.Ifthisisnotpossible,thenfuel

suchequipmentwithaportablecontainer

ratherthanfromafuel-dispensernozzle.

•Ifyoumustuseafuel-dispensernozzle,

keepthenozzleincontactwiththerimof

thefueltankorcontaineropeningatall

timesuntilfuelingiscomplete.

WARNING

Fuelisharmfulorfatalifswallowed.

Long-termexposuretovaporscancause

seriousinjuryandillness.

•Avoidprolongedbreathingofvapors.

•Keepyourfaceawayfromthenozzleand

fueltankorconditionerbottleopening.

•Avoidcontactwithskin;washoffspills

withsoapandwater.

1.Cleanaroundthefuel-tankcapandremovethe

capfromthetank(Figure21).Fillthefueltank

nohigherthantothebottomofthelterscreen.

Important:Donotoverllthetankwithfuel.

g017594

Figure21

1.Fuel-tankcap

2.Installthefuel-tankcapandwipeupanyspilled

fuel.

SettingtheMachinetoMatchTurfConditions

Usethefollowingtabletosetthemachinetomatchturfconditions.

GreensmowerCuttingUnitSetupMatrix

Bedbars:StandardandOptional

PartNumberDescriptionMowerAggressiveness

Comments

120-2682-03

StandardGreensmaster800

Less

StandardGreensmaster800

112-9281-01

StandardGreensmaster

1000

Less

StandardGreensmaster1000

112-9279-03Aggressive

Greensmaster

1000

112-9280-01

StandardGreensmaster

1600

Less

StandardGreensmaster1600

110-9278-03Aggressive

Greensmaster

1600

Bedknives:StandardandOptional

PartNumberDescriptionMower

HeightofCutRangeComments

98-7261Microcut

Greensmaster800

1.57–3.1mm

(0.062–0.125inch)

117-1530EdgeMaxMicrocut

Greensmaster800

1.57–3.1mm

(0.062–0.125inch)

StandardGreensmaster800

98-7260Tournament

Greensmaster800

3.1–6.0mm

(0.125–0.250inch)

117-1532EdgeMaxT ournament

Greensmaster800

3.1–6.0mm

(0.125–0.250inch)

Longerwearing

110-2300ExtendedMicrocut

Greensmaster800

1.57–3.1mm

(0.062–0.125inch)

Lessaggressive

110-2301Lowcut

Greensmaster8006.0mm(0.250inch)andup

93-4262Microcut

Greensmaster

1000

1.57–3.1mm

(0.062–0.125inch)

115-1880EdgeMaxMicrocut

Greensmaster

1000

1.57–3.1mm

(0.062–0.125inch)

StandardGreensmaster1000

93-4263Tournament

Greensmaster

1000

3.1–6.0mm

(0.125–0.250inch)

115-1881EdgeMaxT ournament

Greensmaster

1000

3.1–6.0mm

(0.125–0.250inch)

Longerwearing

93-4264Lowcut

Greensmaster

1000

6.0mm(0.250inch)andup

108-4303ExtendedMicrocut

Greensmaster

1000

1.57–3.1mm

(0.062–0.125inch)

Lessaggressive

112-9275Microcut

Greensmaster

1600

Lessthan3.1mm

(0.125inch)

94-5885Tournament

Greensmaster

1600

3.1–6.0mm

(0.125–0.250inch)

104-2646Highcut

Greensmaster

1600

6.0mm(0.250inch)andup

Tees

93-9015Lowcut

Greensmaster

1600

6.0mm(0.250inch)andupStandardGreensmaster1600

117-1548EdgemaxMicrocut

Greensmaster

1600

1.52to3.1mm(0.060

to0.122)

Longerwearing-Standard

Greensmaster1610

Rollers:StandardandOptional

PartNumberDescriptionMower

Diameter/MaterialComments

99-6240NarrowWiehle

Greensmaster80050.8mm(2.0inches)

Aluminum

Standard,0.20inch

spacing

99-6241NarrowWiehle

Greensmaster100050.8mm(2.0inches)

Aluminum

Standard,0.20inch

spacing

88-6790WideWiehle

Greensmaster100050.8mm(2.0inches)

Aluminum

Morepenetration,0.43

inchspacing

104-2642Fullroller

Greensmaster100050.8mm(2.0inches)

Steel

Leastpenetration

71-1550Wiehleroller

Greensmaster100050.8mm(2.0inches)

CastIron

Morepenetration,0.43

inchspacing

93-9045Wiehleroller

Greensmaster100063.5mm(2.5inches)

Aluminum

24incheswideforedge

support

52-3590

SwagedrollerGreensmaster100063.5mm(2.5inches)

Aluminum

93-9039NarrowWiehle

Greensmaster160063.5mm(2.5inches)

Aluminum

Standard

95-0930Fullroller

Greensmaster160063.5mm(2.5inches)

Steel

Leastpenetration

ClipTableforFixed-HeadWalk-BehindGreensmowers

StandardClipKit65–9000

TractionKit115–1886

ClipandTractionKits

Model

Standard

reel

OptionalreelStandard

reel

OptionalreelStandard

reel

OptionalreelStandard

reel

Optionalreel

04054

14–blade

3.3mm

(0.13

inch)

11–blade

4.1mm

(0.16

inch)

14–blade

4.8mm

(0.19

inch)

11–blade

6.4mm

(0.25

inch)

14–blade

3.0mm

(0.12

inch)

11–blade

3.8mm

(0.15

inch)

14–blade

4.3mm

(0.17

inch)

11–blade

5.6mm

(0.22

inch)

04055

11–blade

4.1mm

(0.16

inch)

14–blade

3.3mm

(0.13

inch)

8–blade

5.8mm

(0.23

inch)

11–blade

6.4mm

(0.25

inch)

14–blade

4.8mm

(0.19

inch)

8–blade

8.6mm

(0.34

inch)

11–blade

3.8mm

(0.15

inch)

14–blade

3.0mm

(0.12

inch)

8–blade

5.1mm

(0.20

inch)

11–blade

5.6mm

(0.22

inch)

14–blade

4.3mm

(0.17

inch)

8–blade

7.6mm

(0.30

inch)

04056

8–blade

5.8mm

(0.23

inch)

11–blade

4.1mm

(0.16

inch)

8–blade

8.6mm

(0.34

inch)

11–blade

6.4mm

(0.25

inch)

8–blade

5.1mm

(0.20

inch)

11–blade

3.8mm

(0.15

inch)

8–blade

7.6mm

(0.30

inch)

11–blade

5.6mm

(0.22

inch)

Ground

speed

5.39km/h(3.35mph)4.80km/h(2.98mph)

Checkingthe

Interlock-SwitchOperation

CAUTION

Ifthesafetyinterlockswitchesare

disconnectedordamaged,themachinecould

operateunexpectedlycausingpersonalinjury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlock

switchesdailyandreplaceanydamaged

switchesbeforeoperatingthemachine.

1.Pushthekickstanddownwithyourfootandpull

upandbackonthehandletoraisethewheels

offtheground.

2.PlacethetractionleverintotheENGAGEposition

andtheenginecontrolsinthestartingposition.

3.Attempttostarttheengine.

Theengineshouldnotstart.Iftheenginestarts,

theinterlockswitchneedsservice.Correctthe

problembeforeoperatingthemachine.Referto

ServicingtheTraction-InterlockSwitch(page30)

4.Carefullyliftuponthehandletoreleasethe

kickstand.

TransportingtheMachine

toaJobSite

TransportingtheMachineUsing

TransportWheels

Usethetransportwheelstotransportthemachinea

shorterdistance.

1.Installthetransportwheels;referto4Installing

theTransportWheels(page10)

2.Ensurethatthetractionandreel-drivecontrols

areintheNEUTRALposition.

3.Starttheengine;refertoStartingtheEngine

(page21)

4.SetthethrottlecontroltoSLOW,tipthefrontof

themachineup,graduallyengagethetraction

drive,andslowlyincreasetheenginespeed.

5.Adjustthethrottletooperatethemoweratthe

desiredgroundspeedandtransportthemachine

tothedesireddestination.

TransportingtheMachineUsinga

Trailer

Useatrailertotransportthemachineaconsiderable

distance.Usecautionwhileloadingandunloadingthe

machineontothetrailer.

1.Carefullydrivethemachineontothetrailer.

2.Shutofftheengine,engagetheparkingbrake,

andturnthefuelvalvetotheOFFposition.

3.Securelyfastenthemachinetothetrailer.

Note:YoucanusetheToroTransProtrailerto

transportthemachine.Forinstructionsonloadingthe

trailer,refertoyourtrailerOperator’sManual.

Important:Donotruntheenginewhile

transportingitonatrailerbecausedamagecan

occurtothemachine.

HaulingtheMachine

•Usecarewhenloadingorunloadingthemachine

intoatraileroratruck.

•Useafull-widthrampforloadingthemachineinto

atrailerortruck.

•Tiethemachinedownsecurely.

RemovingtheTransport

Wheels

1.ReturnthetractioncontrollevertotheNEUTRAL

position,thethrottletotheSLOWposition,and

shutofftheengine.

2.Pushthekickstanddownwithyourfootandpull

uponthehandlesupportuntilthekickstandhas

rotatedforward,overcenter.

3.Removethetransportwheelsbypushingthe

wheellockingclipsoutofthehex-shaftgrooves.

4.Carefullylowerthemachineoffofthekickstand

bypushingforwardslowlyorbyliftingthelower

handlesupport,allowingthekickstandtospring

backtotheSTORAGEposition.

DuringOperation

DuringOperationSafety

GeneralSafety

•Theowner/operatorcanpreventandisresponsible

foraccidentsthatmaycausepersonalinjuryor

propertydamage.

•Wearappropriateclothing,includingeye

protection;longpants;slip-resistant,substantial

footwear;andhearingprotection.Tiebacklong

hair,securelooseclothing,anddonotwearloose

jewelry.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Donotoperatethemachinewhileill,tired,orunder

theinuenceofalcoholordrugs.Keepbystanders,

especiallysmallchildren,outoftheoperatingarea.

Shutofftheengineifanyoneentersthearea.

•Donotrunanengineinanenclosedareawhere

exhaustgasescancollect.

•Operatethemachineonlyingoodvisibilityand

appropriateweatherconditions.Donotoperate

themachinewhenthereistheriskoflightning.

•Beforeyoustarttheengine,disengageall

blade-attachmentclutches,shiftintoneutral,and

engagetheparkingbrake.

•Watchforholes,ruts,bumps,rocks,orother

hiddenobjects.Uneventerraincouldcausea

slip-and-fallaccident.

•Useextremecarewhenapproachingblind

corners,shrubs,trees,orotherobjectsthatmay

blockyourview.

•Alwaysstandintheoperatingposition(behindthe

handle)whenstartingandoperatingthemachine.

•Ensurethatthegrassbasketisinplacewhile

mowing.Shutofftheenginebeforeemptyingthe

basket.

•Neverleavearunningmachineunattended.

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Toro 04054 Greensmaster 800 User manual

Brand: Toro

Model: 04054 Greensmaster 800

Category: Lawnmowers

Type: User manual

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