Champion Power Equipment 100174 User manual

Category
Power generators
Type
User manual

This manual is also suitable for

REV 100199-202043
Danger: Not intended for use in critical life support application.
Danger: Generator must be installed and operated outdoors only.
PRODUCT REGISTRATION
FREE OFFER!
• Activate your 10 Year Warranty
• Receive FREE generator maintenance kit
• Receive FREE limited edition Champion t-shirt
THE FOLLOWING INFORMATION IS ALL YOU NEED TO COMPLETE THE ONLINE FORM:
Promotional offer valid for one home standby generator purchase per household. Please allow up to a total of 15 business days for
your registration to be verified and free items to be mailed out. Your 10 year warranty is activated immediately upon submitting product
registration through our website. Maintenance kit contents are model specific and include spark plug, air filter, and oil filter (where
applicable). Contact Champion directly at 1-877-338-0999 with any questions.
*Complete model number can be found on purchase receipt.
Full name
Address where installed
Phone
Email
T-shirt size
Complete model number*
(generator + automatic transfer switch)
Generator serial number
Purchase date
www.championpowerequipment.com/HSB-offer
REGISTER YOUR PRODUCT TODAY TO:
Have questions or need assistance?
Do not return this product to the store!
WE ARE HERE TO HELP!
Visit our website:
www.championpowerequipment.com
for more info:
Product Info & Updates
Frequently Asked Questions
Tech Bulletins
Product Registration
– or –
Call our Customer Care Team Toll-Free at:
1-877-338-0999
*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.
This manual must be used with Champion Power Equipment (CPE) manuals:
Installation Manual, Part No. 101049
Transfer Switch Manual, Part No. 101111
It is also recommended to refer to the reference materials list on page 16 of
the Installation Manual.
WARNING
Cancer and Reproductive Harm – www.P65Warnings.ca.gov
DISCLAIMERS
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publishing. The illustrations used in this manual are intended as representative
reference views only. Products are under a continuous improvement policy. Thus, information,
illustrations and/or specifications to explain and/or exemplify a product, service or maintenance
improvement may be changed at any time without notice.
ALL RIGHTS RESERVED
No part of this publication may be reproduced or used in any form by any means – graphic, electronic
or mechanical, including photocopying, recording, taping or information storage and retrieval systems –
without the written permission of Champion Power Equipment (CPE).
4
Model 100199
CONTENTS
Part No. 101048
CONTENTS
PRODUCT REGISTRATION ....................................2
INTRODUCTION ....................................................6
Home Standby Generator ................................................6
Parts Included .................................................................6
General Information, Standards and Codes ....................7
SAFETY ................................................................8
Safety Symbol Definitions ............................................... 8
Warnings .................................................................8
Mandatory Actions ...................................................9
Installation Hazards ........................................................9
Before Starting ..............................................................10
Operating Hazards .........................................................10
Accidental Starting .......................................................11
Carbon Monoxide Hazards ............................................11
Electrical Shock Hazards ..............................................12
Fire/Explosion Hazards .................................................12
Burn Hazards ................................................................. 12
Entanglement Hazards ..................................................13
Battery Hazards .............................................................13
Safety labels .................................................................. 13
Safety labels and hang tags ...................................14
Safety label and Hang tag locations .......................15
GENERAL INFORMATION ....................................16
Component Identification – 8.5 kW Generator .............16
Component Identification – Engine ..............................17
Control Panel ................................................................17
Main Circuit Breaker ..............................................17
Exercise Switch .....................................................17
Set Exercise Time ..................................................18
Hour Meter ............................................................18
Engine Control Module ...........................................18
Reset fault Code(s) ................................................. 18
ATS Control Module ................................................19
Battery Charger .............................................................20
Emission Requirements ................................................20
Specifications ................................................................ 21
Fuel System ...................................................................22
Battery Requirements ...................................................22
Battery Charging ...........................................................22
Model and Serial Number .............................................22
OPERATION ........................................................23
Enclosure and Access ...................................................23
Pre-Start Checklist ........................................................ 23
Turning OFF the Generator ............................................23
MAINTENANCE ...................................................24
Scheduled Maintenance Chart ...................................... 24
Engine Oil ......................................................................24
Engine Oil Requirements ........................................24
Checking the Engine Oil Level ................................24
Changing the Engine Oil ......................................... 25
Inspect and Clean Engine Air Cleaner ..........................26
Spark Plug .....................................................................26
Battery Maintenance ..................................................... 27
Corrosion Protection .....................................................27
Maintenance After Submersion ....................................27
Storage ..........................................................................27
Return to Service after Storage ....................................28
Engine parts ..........................................................30
Enclosure and assemblies ......................................34
Alternator and Exhaust System ...............................38
Control Panel .........................................................40
Wiring Diagram ...................................................... 42
5
Model 100199
CONTENTS
Part No. 101048
TROUBLESHOOTING ...........................................43
Troubleshooting HSB ..................................................... 43
ADDITIONAL INFORMATION ............................... 45
Identify/Select Standby Circuits ...................................45
Surge Protection ...........................................................45
Customer Familiarization Summary .............................46
HSB, ATS Model & Serial Reference ATS Back-up
Circuits ..........................................................................47
Maintenance and Service Record .................................48
Model 100199
INTRODUCTION
6
Part No. 101048
Congratulations on your purchase of a Champion Power
Equipment (CPE) home standby generator. This generator is
designed and engineered in the USA to exacting standards of the
North American market. This engine-powered generator meets
all Environmental Protection Agency (EPA) Phase 3 requirements
and is approved by CETLUS as tested to UL2200 and CSA22.2
No. 100 in both the USA and Canada.
With proper use and maintenance, this generator will provide
years of satisfying service.
The Champion Staff,
Champion Power Equipment
12039 Smith Ave.
Santa Fe Springs, CA 90670
Toll-free: 1-877-338-0999
Mon-Fri 8:30 AM – 5:00 PM (PST/PDT)
www.championpowerequipment.com
HOME STANDBY GENERATOR
This home standby generator is intended exclusively for outdoor
installation. This generator will operate using either liquified
petroleum gas (LPG) or natural gas (NG).
This generator is designed to supply typical home load such as:
Induction motors – sump pumps, refrigerators, air
conditioners, furnaces
Electronic items – televisions, computers
Household lighting
Microwaves
This generator is not intended for use in critical life support
applications.
Proper sizing of the generator is required to ensure proper
operation of appliances. Some appliances require additional
wattage to start and must be considered.
PARTS INCLUDED
Your HSB ships with the following:
Operators Manual
Installation Manual
Oil Drain Pan
Flexible Fuel Line
HSB Enclosure Keys
Battery Cable Connection
LPG Low-speed and Main Converting Jets
Jet Change Tool
Lock Nut M6
Washer, Ø6
Flange bolt, M6 x 15
Model 100199
INTRODUCTION
7
Part No. 101048
GENERAL INFORMATION,
STANDARDS AND CODES
The following information related to General Information and
Standards was gathered from the list of publications related
to installing the HSB generator. A multitude of other materials
related to generators were also used concerning common
practice, knowledgeable installation practices, certified
electrical experience and work related experiences. This
information is not all inclusive and the manufacturer strongly
recommends the owner and installer become familiar with all
pertinent codes, standards and regulations. Always check for
the latest publications date to ensure you are current. Have
only a qualified/certified electrician or installation technician
who is knowledgeable about applicable codes, standards and
regulations install and service the generator.
NFPA NO. 30, FLAMMABLE AND CONBUSTIBLE LIQUID
CODE
National Fire Protection Association
470 Atlantic Avenue, Boston, MA. 02210
NFPA NO. 37, STATIONARY COMBUSTION ENGINES AND
GAS TURBINES
National Fire Protection Association
470 Atlantic Avenue, Boston, Ma. 02210
NFPA NO. 76A, ESSENTIAL ELECTRICAL SYSTEMS FOR
HEALTH CARE FACILITIES
National Fire Protection Association
470 Atlantic Avenue, Boston, Ma. 02210
NFPA NO. 54, NATIONAL FUEL GAS CODE
National Fire Protection Association
470 Atlantic Avenue, Boston, Ma. 02210
NFPA NO. 58, AMERICAN NATIONAL STANDARD FOR
STORAGE AND HANDLING OF LIQUID PETROLEUM GAS
National Fire Protection Association
470 Atlantic Avenue, Boston, Ma. 02210
NFPA NO. 70, NFPA HANDBOOK OF ELECTRIC CODE
National Fire Protection Association
470 Atlantic Avenue, Boston, Ma. 02210
ARTICLE X, NATIONAL BUILDING CODE
American Insurance Association
85 John Street, New York, N.Y. 10038
AGRICULTURAL WIRING HANDBOOK
Food and Energy Council
909 University Avenue, Columbia, Mo. 65201
ASAE EP-3634, INSTALLATION AND MAINTENANCE OF
FARM STANDBY ELECTRICAL SYSTEMS
American Society of Agricultural Engineers
2950 Niles Road, St. Joseph, Mi. 49085
8
Model 100199
SAFETY
Part No. 101048
!
This is the safety alert symbol. It is used to alert
you to potential physical injury hazards. Obey all
safety messages that follow this symbol to avoid
possible injury or death.
The words DANGER, WARNING, CAUTION and NOTICE are used
throughout this manual to highlight important information.
!
DANGER
Indicates a hazardous situation that, if not avoided, will
result in death or serious injury.
!
WARNING
Indicates a hazardous situation that, if not avoided, could
result in death or serious injury.
!
CAUTION
Indicates a hazardous situation that, if not avoided, could
result in minor or moderate injury.
NOTICE
Indicates a situation that can cause damage to the
equipment, personal property and/or the environment, or
cause the equipment to operate improperly.
OTE: N Indicates a procedure, practice or condition that
should be followed in order for the generator to
function in the manner intended.
SAFETY SYMBOL DEFINITIONS
!
Black hazard pictorial on yellow
equilateral triangle enclosed by black
triangular band
Warns that hazard exists and describes
its nature and/or consequences
Black hazard pictorial on white circle
enclosed by red circular band with red
diagonal bar
Depicts action NOT to be taken or
action to be stopped in order to avoid
hazard
White hazard pictorial on blue circle
Depicts action to be taken in order to
avoid hazard
WARNINGS
!
Safety alert symbol
Asphyxiation hazard
Electrical shock hazard
Entanglement hazard
Fire hazard
9
Model 100199
SAFETY
Part No. 101048
Explosion hazard
Burn hazard
Sever hazard (rotating blade)
Crush hazard (top)
MANDATORY ACTIONS
Read manufacturer’s instructions
Wear eye protection
Wear personal protective equipment
Do not leave tools in the area
INSTALLATION HAZARDS
!
WARNING
!
Have only a qualified electrician or
installation technician who is familiar
with applicable codes, standards and
regulations install and service the
generator.
ALWAYS comply with local, state and national electrical and
building codes when installing the generator. NEVER alter
the recommended installation in a way that would render
the unit noncompliant with these codes.
ALWAYS comply with regulations that Occupational Safety
and Health Administration (OSHA) has established.
ENSURE the generator is installed following the
manufacturer’s instructions.
NOTICE
Before welding components on the generator, contact
Champion Power Equipment for recommended welding
instructions.
!
WARNING
!
Not intended for use in critical life
support applications.
10
Model 100199
SAFETY
Part No. 101048
BEFORE STARTING
!
CAUTION
Before starting, operating and
maintaining this generator, be sure to
read and understand the content and
safety messages in this manual.
The operator is responsible for safe operation and
maintenance of the generator. Be sure all potential users
of the generator also understand these instructions. If any
portion of this manual is not understood, contact your dealer
for assistance before operating the generator.
The operator is responsible for performing all safety checks,
making sure all maintenance is properly performed and
making sure the generator is periodically checked by the
dealer.
Inspect the generator regularly. Contact your dealer if
repairs are needed.
NEVER climb or step on any part or components of the
generator. Doing so may result in injury and cause leaking
fuel and exhaust.
OPERATING HAZARDS
!
WARNING
!
ALWAYS operate the generator following
the manufacturer’s instructions.
Operating the generator imprudently,
neglecting maintenance or being
careless can result in injury or possible
death.
DO NOT allow children or unqualified persons to operate or
service the generator.
NEVER operate the generator with the covers open. Operate
the generator only with the covers closed and secured in
place. NEVER leave the covers unlocked.
Remain alert at all times when working on the generator.
NEVER work on the generator when physically or mentally
fatigued.
Never operate the generator while under the influence of
alcohol or drugs. Their effects on vision and judgment make
operating a generator dangerous.
11
Model 100199
SAFETY
Part No. 101048
ACCIDENTAL STARTING
!
WARNING
ALWAYS prevent the generator from starting while the
covers are open. The generator may crank and start at any
time without notice. Follow these steps in order:
1. Turn the exercise switch to the OFF position.
2. Switch the main circuit breaker to the OFF position.
3. Turn the ATS control module to the OFF position.
4. Turn the engine control module switch to the OFF
position.
5. Disconnect the NEGATIVE, NEG or (-) battery cable
first, and then remove the POSITIVE, POS or (+)
battery cable.
To return the generator to service, follow these steps in
order:
1. Connect the POSITIVE, POS or (+) battery cable first,
and then connect the NEGATIVE, NEG or (-) battery
cable.
2. Turn the engine control module switch to the ATS
position.
3. Turn the ATS control module switch to the AUTO
position.
4. Switch the main circuit breaker to the ON position.
5. Turn the exercise switch to the ON position.
CARBON MONOXIDE HAZARDS
!
DANGER
Generator exhaust contains carbon
monoxide, a colorless, odorless,
poisonous gas. Breathing carbon
monoxide will cause nausea, dizziness,
fainting or death. If you start to
feel dizzy or weak, get to fresh air
immediately.
The generator must be installed and operated outdoors
only. NEVER install the generator where exhaust fumes
could seep inside or be drawn into a potentially occupied
building through windows, air intake vents or other
openings.
Avoid breathing exhaust fumes when near an operating
generator.
NEVER alter or add to the exhaust system or do anything
that might render the system unsafe or in noncompliance
with applicable codes, standards, laws and regulations.
Install a battery-operated carbon monoxide detector
on each level of any building adjacent to the generator
following the manufacturer’s instructions.
NEVER permit even partial blockage of engine cooling
ventilation air. Doing so can seriously affect safe
operation of the generator.
Carbon monoxide poisoning symptoms include but are not
limited to the following:
Light-headedness, dizziness
Physical fatigue, weakness in joints and muscles
Sleepiness, mental fatigue, inability to concentrate or speak
clearly, blurred vision
Stomachache, vomiting, nausea
Carbon monoxide poisoning is possible if someone is
experiencing any of these symptoms. Seek fresh air immediately.
DO NOT sit, lie down or fall asleep. Alert others to the possibility
of carbon monoxide poisoning. If the affected person does
not improve within minutes of breathing fresh air, call 911
immediately.
12
Model 100199
SAFETY
Part No. 101048
ELECTRICAL SHOCK HAZARDS
!
WARNING
Use extreme caution when near the
generator while it is operating. The
generator produces dangerous voltage.
Avoid contact with bare wires, terminals and connections
while the generator is operating.
ALWAYS stand on an insulated dry surface to reduce
shock hazard if work must be done on an operating
generator.
NEVER wear jewelry that can conduct electricity when
working on the generator.
NEVER handle any kind of electrical device while hands
or feet are wet, while standing in water or while barefoot.
Proper earth grounding of the frame and external
electrical conductive components is required by the
National Electrical Code (NEC). State and local codes for
proper grounding may also apply.
Avoid direct contact with an electric shock victim.
Immediately shut down the source of electrical power. If
this is not possible, attempt to free the victim from the
live conductor using a nonconducting item such as a dry
board or rope. If the victim is unconscious, apply first aid
and call 911 immediately.
FIRE/EXPLOSION HAZARDS
!
WARNING
NG and LPG are extremely explosive.
NEVER allow any flames or smoke near the fuel system.
Wipe up any oil spills immediately.
NEVER allow any combustible materials to be near the
generator or to be left in the generator compartment.
ALWAYS keep the surrounding area near the generator
clean and free of debris.
Be sure to properly purge the fuel lines and leak-test
according to applicable codes before placing the
generator in service.
Be sure to regularly inspect the fuel system for leaks.
NEVER operate the generator if a fuel leak is present.
Install a fire extinguisher near the generator. Keep it
properly charged and be familiar with its use. An ABC
rated National Fire Protection extinguisher is appropriate
for use on standby electric systems. Contact your local
fire department with any questions concerning the fire
extinguisher.
BURN HAZARDS
!
WARNING
ALWAYS allow hot surfaces to cool to
the touch. Running engines produce
heat. Severe burns can occur on
contact.
DO NOT touch hot surfaces.
Avoid contact with hot exhaust components and gases.
13
Model 100199
SAFETY
Part No. 101048
ENTANGLEMENT HAZARDS
!
WARNING
Use extreme caution when near rotating
parts. Rotating parts can entangle
hands, feet, hair, clothing and/or
accessories. Traumatic amputation or
severe laceration can result.
Keep hands and feet away from rotating parts.
Tie up long hair and remove jewelry.
Operate equipment with guards in place.
DO NOT wear loose-fitting clothing, dangling drawstrings
or items that could become caught.
BATTERY HAZARDS
!
WARNING
Always read and comply with
the battery manufacturer’s
recommendations for procedures
concerning proper battery use and
maintenance.
Batteries contain sulfuric acid and
generate explosive mixtures of
hydrogen and oxygen gases. Keep
any device that may cause sparks or
flames away from the battery to prevent
explosion.
Always wear protective glasses or
goggles and protective clothing when
working with batteries. You must follow
the battery manufacturer’s instructions
on safety, maintenance and installation
procedures.
SAFETY LABELS
!
WARNING
!
All safety labels must be legible to alert
personnel of safety hazards.
Replace any illegible or missing label immediately.
Missing safety labels must be replaced in their original
position before the generator is operated.
DO NOT operate the generator if there are missing or
badly worn safety labels.
14
Model 100199
SAFETY
Part No. 101048
SAFETY LABELS AND HANG TAGS
# LABEL DESCRIPTION PART NO.
1
Burn Hazard DO NOT
touch hot surfaces. Allow
the engine and alternator
to cool to the touch
before servicing.
Danger de brulure NE
TOUCHEZ PAS les
surfaces chaudes.
Laissez le moteur et
l’alternateur devenir froid
au toucher avant
d’intervenir.
Riesgo de quemaduras
NO toque las superficies
calientes. Deje que el
motor y el alternador se
enfríen para tocarlos
antes de realizarles el
mantenimiento.
100794
!
!
!
100789
!
!
!
Electrical Shock Hazard ALWAYS
close and lock generator covers before
operating. The generator produces
dangerous voltage.
Risque de choc électrique Fermez et
verrouillez TOUJOURS les capots de
groupe électrogène avant d’utiliser le
groupe. Le groupe électrogène génère
des tensions dangereuses.
Riesgo de descarga eléctrica
SIEMPRE cierre y trabe las tapas del
generador antes de ponerlo en
funcionamiento. El generador produce
un voltaje peligroso.
101045
!
!
!
Electrical Shock Hazard
Do not remove this access panel. The panel
should only be removed by an authorized
Service Dealer or a qualified electrician;
high voltage inside.
Risque de choc électrique
Riesgo de descarga eléctrica
N’enlevez pas ce panneau d’accès.
Le panneau ne devrait être enlevé que par
un concessionnaire d’entretien agréé ou un
électricien qualifié ; haute tension à l’intérieur.
No remueva este tablero de acceso. El tablero
sólo deberá s
er removido por un distribuidor
de servicio autorizado o un electricista
calificado; alto voltaje al interior.
!
!
!
101051
Burn Hazard DO NOT touch hot
surfaces. Avoid contact with
exhaust components and gases.
Risque de brûlure NE touchez
PAS les surfaces chaudes. Evitez
le contact avec les composants et
les gaz d’échappement.
Riesgo de quemaduras NO toque
las superficies calientes. Evite el
contacto con los componentes de
escape y gases.
1
101500
101499
101045
101051 100789
100794
2
3
6
4 5
!
!
!
Burn Hazard DO NOT touch hot
surfaces. Avoid contact with
exhaust components and gases.
Risque de brûlure NE touchez
PAS les surfaces chaudes. Evitez
le contact avec les composants et
les gaz d’échappement.
Riesgo de quemaduras NO toque
las superficies calientes. Evite el
contacto con los componentes de
escape y gases.
101500
Fire Hazard ALWAYS keep the surrounding
area near generator clean and free of debris
and/or dry vegetation. The generator may
create sparks while operating.
Risque d’incendie Nettoyez TOUJOURS la
surface à proximi du groupe électrogène et
enlevez les débris et/ou la végétation sèche.
Le groupe électrogène peut générer des
étincelles pendant son fonctionnement.
Riesgo de incendio SIEMPRE mantenga el
área circundante cerca del generador limpia y
libre de escombros y/o vegetación seca. El
generador puede crear chispas mientras está
en funcionamiento.
!
!
!
!
Poisonous Gas Hazard Generator exhaust
contains carbon monoxide. Breathing carbon
monoxide will cause nausea, dizziness, and
fainting, and it may cause death.
Risque d’empoisonnement par le gaz Les gaz
d’échappement de groupe électrogène contiennent
du monoxyde de carbone. Si l’on respire du
monoxyde de carbone, ceci peut provoquer des
nausées, un évanouissement et une perte de
conscience, et ceci peut provoquer la mort.
Riesgo de gas venenoso El escape del
generador contiene monóxido de carbono. Aspirar
monóxido de carbono causará náuseas, mareos,
desvanecimiento y hasta la muerte.
!
!
Read Operator’s Manual Read,
understand and follow all safety
messages in Installation and Operator’s
manuals.
Lisez le manuel d’utilisation Lisez,
comprenez bien et respectez tous les
messages de sécurité dans les manuels
d’installation et d’utilisation.
Lea el manual del operador Lea,
comprenda y siga todos los mensajes
de seguridad en los manuales de
instalación y del operador.
!
!
!
!
!
!
Starting Hazard The generator may crank and
start at any time without notice. Prevent the
generator from starting while the covers are open.
See the safety section of the operator’s manual for
further detail.
Risque au démarrage Le groupe électrogène
peut tourner et démarrer à tout moment sans
préavis. Ne démarrez pas le groupe électrogène
lorsque les capots sont ouverts. Consultez la
section sécuridu manuel d’utilisation pour plus
de tail.
Riesgo de inicio El generador puede encenderse
y ponerse en marcha en cualquier momento sin
previo aviso. Evite que el generador se ponga en
marcha mientras las tapas están abiertas. Vea la
sección de seguridad en el manual del operador
para más detalles.
101499
Explosion Hazard Battery gases are explosive.
Keep sparks and flames away from the battery
compartment.
Risque d’explosion Les gaz dégagés par la
batterie peuvent exploser. Ecartez les étincelles
et les flammes du compartiment batterie.
Riesgo de explosión Los gases de las baterías
son explosivos. Mantenga las chispas y llamas
alejadas del compartimento de las baterías.
!
!
!
Poison, Burn and Fire Warning 101500
2
Burn Hazard DO NOT
touch hot surfaces. Allow
the engine and alternator
to cool to the touch
before servicing.
Danger de brulure NE
TOUCHEZ PAS les
surfaces chaudes.
Laissez le moteur et
l’alternateur devenir froid
au toucher avant
d’intervenir.
Riesgo de quemaduras
NO toque las superficies
calientes. Deje que el
motor y el alternador se
enfríen para tocarlos
antes de realizarles el
mantenimiento.
100794
!
!
!
100789
!
!
!
Electrical Shock Hazard ALWAYS
close and lock generator covers before
operating. The generator produces
dangerous voltage.
Risque de choc électrique Fermez et
verrouillez TOUJOURS les capots de
groupe électrogène avant d’utiliser le
groupe. Le groupe électrogène génère
des tensions dangereuses.
Riesgo de descarga eléctrica
SIEMPRE cierre y trabe las tapas del
generador antes de ponerlo en
funcionamiento. El generador produce
un voltaje peligroso.
101045
!
!
!
Electrical Shock Hazard
Do not remove this access panel. The panel
should only be removed by an authorized
Service Dealer or a qualified electrician;
high voltage inside.
Risque de choc électrique
Riesgo de descarga eléctrica
N’enlevez pas ce panneau d’accès.
Le panneau ne devrait être enlevé que par
un concessionnaire d’entretien agréé ou un
électricien qualifié ; haute tension à l’intérieur.
No remueva este tablero de acceso. El tablero
sólo deberá s
er removido por un distribuidor
de servicio autorizado o un electricista
calificado; alto voltaje al interior.
!
!
!
101051
Burn Hazard DO NOT touch hot
surfaces. Avoid contact with
exhaust components and gases.
Risque de brûlure NE touchez
PAS les surfaces chaudes. Evitez
le contact avec les composants et
les gaz d’échappement.
Riesgo de quemaduras NO toque
las superficies calientes. Evite el
contacto con los componentes de
escape y gases.
1
101500
101499
101045
101051 100789
100794
2
3
6
4 5
!
!
!
Burn Hazard DO NOT touch hot
surfaces. Avoid contact with
exhaust components and gases.
Risque de brûlure NE touchez
PAS les surfaces chaudes. Evitez
le contact avec les composants et
les gaz d’échappement.
Riesgo de quemaduras NO toque
las superficies calientes. Evite el
contacto con los componentes de
escape y gases.
101500
Fire Hazard ALWAYS keep the surrounding
area near generator clean and free of debris
and/or dry vegetation. The generator may
create sparks while operating.
Risque d’incendie Nettoyez TOUJOURS la
surface à proximi du groupe électrogène et
enlevez les débris et/ou la végétation sèche.
Le groupe électrogène peut générer des
étincelles pendant son fonctionnement.
Riesgo de incendio SIEMPRE mantenga el
área circundante cerca del generador limpia y
libre de escombros y/o vegetación seca. El
generador puede crear chispas mientras está
en funcionamiento.
!
!
!
!
Poisonous Gas Hazard Generator exhaust
contains carbon monoxide. Breathing carbon
monoxide will cause nausea, dizziness, and
fainting, and it may cause death.
Risque d’empoisonnement par le gaz Les gaz
d’échappement de groupe électrogène contiennent
du monoxyde de carbone. Si l’on respire du
monoxyde de carbone, ceci peut provoquer des
nausées, un évanouissement et une perte de
conscience, et ceci peut provoquer la mort.
Riesgo de gas venenoso El escape del
generador contiene monóxido de carbono. Aspirar
monóxido de carbono causará náuseas, mareos,
desvanecimiento y hasta la muerte.
!
!
Read Operator’s Manual Read,
understand and follow all safety
messages in Installation and Operator’s
manuals.
Lisez le manuel d’utilisation Lisez,
comprenez bien et respectez tous les
messages de sécurité dans les manuels
d’installation et d’utilisation.
Lea el manual del operador Lea,
comprenda y siga todos los mensajes
de seguridad en los manuales de
instalación y del operador.
!
!
!
!
!
!
Starting Hazard The generator may crank and
start at any time without notice. Prevent the
generator from starting while the covers are open.
See the safety section of the operator’s manual for
further detail.
Risque au démarrage Le groupe électrogène
peut tourner et démarrer à tout moment sans
préavis. Ne démarrez pas le groupe électrogène
lorsque les capots sont ouverts. Consultez la
section sécuridu manuel d’utilisation pour plus
de tail.
Riesgo de inicio El generador puede encenderse
y ponerse en marcha en cualquier momento sin
previo aviso. Evite que el generador se ponga en
marcha mientras las tapas están abiertas. Vea la
sección de seguridad en el manual del operador
para más detalles.
101499
Explosion Hazard Battery gases are explosive.
Keep sparks and flames away from the battery
compartment.
Risque d’explosion Les gaz dégagés par la
batterie peuvent exploser. Ecartez les étincelles
et les flammes du compartiment batterie.
Riesgo de explosión Los gases de las baterías
son explosivos. Mantenga las chispas y llamas
alejadas del compartimento de las baterías.
!
!
!
Burn Warning 100794
3
Burn Hazard DO NOT
touch hot surfaces. Allow
the engine and alternator
to cool to the touch
before servicing.
Danger de brulure NE
TOUCHEZ PAS les
surfaces chaudes.
Laissez le moteur et
l’alternateur devenir froid
au toucher avant
d’intervenir.
Riesgo de quemaduras
NO toque las superficies
calientes. Deje que el
motor y el alternador se
enfríen para tocarlos
antes de realizarles el
mantenimiento.
100794
!
!
!
100789
!
!
!
Electrical Shock Hazard ALWAYS
close and lock generator covers before
operating. The generator produces
dangerous voltage.
Risque de choc électrique Fermez et
verrouillez TOUJOURS les capots de
groupe électrogène avant d’utiliser le
groupe. Le groupe électrogène génère
des tensions dangereuses.
Riesgo de descarga eléctrica
SIEMPRE cierre y trabe las tapas del
generador antes de ponerlo en
funcionamiento. El generador produce
un voltaje peligroso.
101045
!
!
!
Electrical Shock Hazard
Do not remove this access panel. The panel
should only be removed by an authorized
Service Dealer or a qualified electrician;
high voltage inside.
Risque de choc électrique
Riesgo de descarga eléctrica
N’enlevez pas ce panneau d’accès.
Le panneau ne devrait être enlevé que par
un concessionnaire d’entretien agréé ou un
électricien qualifié ; haute tension à l’intérieur.
No remueva este tablero de acceso. El tablero
sólo deberá s
er removido por un distribuidor
de servicio autorizado o un electricista
calificado; alto voltaje al interior.
!
!
!
101051
Burn Hazard DO NOT touch hot
surfaces. Avoid contact with
exhaust components and gases.
Risque de brûlure NE touchez
PAS les surfaces chaudes. Evitez
le contact avec les composants et
les gaz d’échappement.
Riesgo de quemaduras NO toque
las superficies calientes. Evite el
contacto con los componentes de
escape y gases.
1
101500
101499
101045
101051 100789
100794
2
3
6
4 5
!
!
!
Burn Hazard DO NOT touch hot
surfaces. Avoid contact with
exhaust components and gases.
Risque de brûlure NE touchez
PAS les surfaces chaudes. Evitez
le contact avec les composants et
les gaz d’échappement.
Riesgo de quemaduras NO toque
las superficies calientes. Evite el
contacto con los componentes de
escape y gases.
101500
Fire Hazard ALWAYS keep the surrounding
area near generator clean and free of debris
and/or dry vegetation. The generator may
create sparks while operating.
Risque d’incendie Nettoyez TOUJOURS la
surface à proximidu groupe électrogène et
enlevez les débris et/ou la végétation sèche.
Le groupe électrogène peut générer des
étincelles pendant son fonctionnement.
Riesgo de incendio SIEMPRE mantenga el
área circundante cerca del generador limpia y
libre de escombros y/o vegetación seca. El
generador puede crear chispas mientras está
en funcionamiento.
!
!
!
!
Poisonous Gas Hazard Generator exhaust
contains carbon monoxide. Breathing carbon
monoxide will cause nausea, dizziness, and
fainting, and it may cause death.
Risque d’empoisonnement par le gaz Les gaz
d’échappement de groupe électrogène contiennent
du monoxyde de carbone. Si l’on respire du
monoxyde de carbone, ceci peut provoquer des
nausées, un évanouissement et une perte de
conscience, et ceci peut provoquer la mort.
Riesgo de gas venenoso El escape del
generador contiene monóxido de carbono. Aspirar
monóxido de carbono causará náuseas, mareos,
desvanecimiento y hasta la muerte.
!
!
Read Operator’s Manual Read,
understand and follow all safety
messages in Installation and Operator’s
manuals.
Lisez le manuel d’utilisation Lisez,
comprenez bien et respectez tous les
messages de sécurité dans les manuels
d’installation et d’utilisation.
Lea el manual del operador Lea,
comprenda y siga todos los mensajes
de seguridad en los manuales de
instalación y del operador.
!
!
!
!
!
!
Starting Hazard The generator may crank and
start at any time without notice. Prevent the
generator from starting while the covers are open.
See the safety section of the operator’s manual for
further detail.
Risque au démarrage Le groupe électrogène
peut tourner et démarrer à tout moment sans
préavis. Ne démarrez pas le groupe électrogène
lorsque les capots sont ouverts. Consultez la
section sécuridu manuel d’utilisation pour plus
de tail.
Riesgo de inicio El generador puede encenderse
y ponerse en marcha en cualquier momento sin
previo aviso. Evite que el generador se ponga en
marcha mientras las tapas están abiertas. Vea la
sección de seguridad en el manual del operador
para más detalles.
101499
Explosion Hazard Battery gases are explosive.
Keep sparks and flames away from the battery
compartment.
Risque d’explosion Les gaz dégagés par la
batterie peuvent exploser. Ecartez les étincelles
et les flammes du compartiment batterie.
Riesgo de explosión Los gases de las baterías
son explosivos. Mantenga las chispas y llamas
alejadas del compartimento de las baterías.
!
!
!
Electrocution Warning 101045
4
Burn Hazard DO NOT
touch hot surfaces. Allow
the engine and alternator
to cool to the touch
before servicing.
Danger de brulure NE
TOUCHEZ PAS les
surfaces chaudes.
Laissez le moteur et
l’alternateur devenir froid
au toucher avant
d’intervenir.
Riesgo de quemaduras
NO toque las superficies
calientes. Deje que el
motor y el alternador se
enfríen para tocarlos
antes de realizarles el
mantenimiento.
100794
!
!
!
100789
!
!
!
Electrical Shock Hazard ALWAYS
close and lock generator covers before
operating. The generator produces
dangerous voltage.
Risque de choc électrique Fermez et
verrouillez TOUJOURS les capots de
groupe électrogène avant d’utiliser le
groupe. Le groupe électrogène génère
des tensions dangereuses.
Riesgo de descarga eléctrica
SIEMPRE cierre y trabe las tapas del
generador antes de ponerlo en
funcionamiento. El generador produce
un voltaje peligroso.
101045
!
!
!
Electrical Shock Hazard
Do not remove this access panel. The panel
should only be removed by an authorized
Service Dealer or a qualified electrician;
high voltage inside.
Risque de choc électrique
Riesgo de descarga eléctrica
N’enlevez pas ce panneau d’accès.
Le panneau ne devrait être enlevé que par
un concessionnaire d’entretien agréé ou un
électricien qualifié ; haute tension à l’intérieur.
No remueva este tablero de acceso. El tablero
sólo deberá s
er removido por un distribuidor
de servicio autorizado o un electricista
calificado; alto voltaje al interior.
!
!
!
101051
Burn Hazard DO NOT touch hot
surfaces. Avoid contact with
exhaust components and gases.
Risque de brûlure NE touchez
PAS les surfaces chaudes. Evitez
le contact avec les composants et
les gaz d’échappement.
Riesgo de quemaduras
NO toque
las superficies calientes. Evite el
contacto con los componentes de
escape y gases.
1
101500
101499
101045
101051 100789
100794
2
3
6
4 5
!
!
!
Burn Hazard DO NOT touch hot
surfaces. Avoid contact with
exhaust components and gases.
Risque de brûlure NE touchez
PAS les surfaces chaudes. Evitez
le contact avec les composants et
les gaz d’échappement.
Riesgo de quemaduras NO toque
las superficies calientes. Evite el
contacto con los componentes de
escape y gases.
101500
Fire Hazard ALWAYS keep the surrounding
area near generator clean and free of debris
and/or dry vegetation. The generator may
create sparks while operating.
Risque d’incendie Nettoyez TOUJOURS la
surface à proximi du groupe électrogène et
enlevez les débris et/ou la végétation sèche.
Le groupe électrogène peut générer des
étincelles pendant son fonctionnement.
Riesgo de incendio SIEMPRE mantenga el
área circundante cerca del generador limpia y
libre de escombros y/o vegetación seca. El
generador puede crear chispas mientras está
en funcionamiento.
!
!
!
!
Poisonous Gas Hazard Generator exhaust
contains carbon monoxide. Breathing carbon
monoxide will cause nausea, dizziness, and
fainting, and it may cause death.
Risque d’empoisonnement par le gaz Les gaz
d’échappement de groupe électrogène contiennent
du monoxyde de carbone. Si l’on respire du
monoxyde de carbone, ceci peut provoquer des
nausées, un évanouissement et une perte de
conscience, et ceci peut provoquer la mort.
Riesgo de gas venenoso El escape del
generador contiene monóxido de carbono. Aspirar
monóxido de carbono causará náuseas, mareos,
desvanecimiento y hasta la muerte.
!
!
Read Operator’s Manual Read,
understand and follow all safety
messages in Installation and Operator’s
manuals.
Lisez le manuel d’utilisation Lisez,
comprenez bien et respectez tous les
messages de sécurité dans les manuels
d’installation et d’utilisation.
Lea el manual del operador Lea,
comprenda y siga todos los mensajes
de seguridad en los manuales de
instalación y del operador.
!
!
!
!
!
!
Starting Hazard The generator may crank and
start at any time without notice. Prevent the
generator from starting while the covers are open.
See the safety section of the operator’s manual for
further detail.
Risque au démarrage Le groupe électrogène
peut tourner et démarrer à tout moment sans
préavis. Ne démarrez pas le groupe électrogène
lorsque les capots sont ouverts. Consultez la
section sécuridu manuel d’utilisation pour plus
de tail.
Riesgo de inicio El generador puede encenderse
y ponerse en marcha en cualquier momento sin
previo aviso. Evite que el generador se ponga en
marcha mientras las tapas están abiertas. Vea la
sección de seguridad en el manual del operador
para más detalles.
101499
Explosion Hazard Battery gases are explosive.
Keep sparks and flames away from the battery
compartment.
Risque d’explosion Les gaz dégagés par la
batterie peuvent exploser. Ecartez les étincelles
et les flammes du compartiment batterie.
Riesgo de explosión Los gases de las baterías
son explosivos. Mantenga las chispas y llamas
alejadas del compartimento de las baterías.
!
!
!
Burn Warning 101051
5
Burn Hazard DO NOT
touch hot surfaces. Allow
the engine and alternator
to cool to the touch
before servicing.
Danger de brulure NE
TOUCHEZ PAS les
surfaces chaudes.
Laissez le moteur et
l’alternateur devenir froid
au toucher avant
d’intervenir.
Riesgo de quemaduras
NO toque las superficies
calientes. Deje que el
motor y el alternador se
enfríen para tocarlos
antes de realizarles el
mantenimiento.
100794
!
!
!
100789
!
!
!
Electrical Shock Hazard ALWAYS
close and lock generator covers before
operating. The generator produces
dangerous voltage.
Risque de choc électrique Fermez et
verrouillez TOUJOURS les capots de
groupe électrogène avant d’utiliser le
groupe. Le groupe électrogène génère
des tensions dangereuses.
Riesgo de descarga eléctrica
SIEMPRE cierre y trabe las tapas del
generador antes de ponerlo en
funcionamiento. El generador produce
un voltaje peligroso.
101045
!
!
!
Electrical Shock Hazard
Do not remove this access panel. The panel
should only be removed by an authorized
Service Dealer or a qualified electrician;
high voltage inside.
Risque de choc électrique
Riesgo de descarga eléctrica
N’enlevez pas ce panneau d’accès.
Le panneau ne devrait être enlevé que par
un concessionnaire d’entretien agréé ou un
électricien qualifié ; haute tension à l’intérieur.
No remueva este tablero de acceso. El tablero
sólo deberá s
er removido por un distribuidor
de servicio autorizado o un electricista
calificado; alto voltaje al interior.
!
!
!
101051
Burn Hazard DO NOT touch hot
surfaces. Avoid contact with
exhaust components and gases.
Risque de brûlure NE touchez
PAS les surfaces chaudes. Evitez
le contact avec les composants et
les gaz d’échappement.
Riesgo de quemaduras NO toque
las superficies calientes. Evite el
contacto con los componentes de
escape y gases.
1
101500
101499
101045
101051 100789
100794
2
3
6
4 5
!
!
!
Burn Hazard DO NOT touch hot
surfaces. Avoid contact with
exhaust components and gases.
Risque de brûlure NE touchez
PAS les surfaces chaudes. Evitez
le contact avec les composants et
les gaz d’échappement.
Riesgo de quemaduras NO toque
las superficies calientes. Evite el
contacto con los componentes de
escape y gases.
101500
Fire Hazard ALWAYS keep the surrounding
area near generator clean and free of debris
and/or dry vegetation. The generator may
create sparks while operating.
Risque d’incendie Nettoyez TOUJOURS la
surface à proximi du groupe électrogène et
enlevez les débris et/ou la végétation sèche.
Le groupe électrogène peut générer des
étincelles pendant son fonctionnement.
Riesgo de incendio SIEMPRE mantenga el
área circundante cerca del generador limpia y
libre de escombros y/o vegetación seca. El
generador puede crear chispas mientras está
en funcionamiento.
!
!
!
!
Poisonous Gas Hazard Generator exhaust
contains carbon monoxide. Breathing carbon
monoxide will cause nausea, dizziness, and
fainting, and it may cause death.
Risque d’empoisonnement par le gaz Les gaz
d’échappement de groupe électrogène contiennent
du monoxyde de carbone. Si l’on respire du
monoxyde de carbone, ceci peut provoquer des
nausées, un évanouissement et une perte de
conscience, et ceci peut provoquer la mort.
Riesgo de gas venenoso El escape del
generador contiene monóxido de carbono. Aspirar
monóxido de carbono causará náuseas, mareos,
desvanecimiento y hasta la muerte.
!
!
Read Operator’s Manual Read,
understand and follow all safety
messages in Installation and Operator’s
manuals.
Lisez le manuel d’utilisation Lisez,
comprenez bien et respectez tous les
messages de sécurité dans les manuels
d’installation et d’utilisation.
Lea el manual del operador Lea,
comprenda y siga todos los mensajes
de seguridad en los manuales de
instalación y del operador.
!
!
!
!
!
!
Starting Hazard The generator may crank and
start at any time without notice. Prevent the
generator from starting while the covers are open.
See the safety section of the operator’s manual for
further detail.
Risque au démarrage Le groupe électrogène
peut tourner et démarrer à tout moment sans
préavis. Ne démarrez pas le groupe électrogène
lorsque les capots sont ouverts. Consultez la
section sécuridu manuel d’utilisation pour plus
de tail.
Riesgo de inicio El generador puede encenderse
y ponerse en marcha en cualquier momento sin
previo aviso. Evite que el generador se ponga en
marcha mientras las tapas están abiertas. Vea la
sección de seguridad en el manual del operador
para más detalles.
101499
Explosion Hazard Battery gases are explosive.
Keep sparks and flames away from the battery
compartment.
Risque d’explosion Les gaz dégagés par la
batterie peuvent exploser. Ecartez les étincelles
et les flammes du compartiment batterie.
Riesgo de explosión Los gases de las baterías
son explosivos. Mantenga las chispas y llamas
alejadas del compartimento de las baterías.
!
!
!
Electrocution Warning 100798
6
Burn Hazard DO NOT
touch hot surfaces. Allow
the engine and alternator
to cool to the touch
before servicing.
Danger de brulure NE
TOUCHEZ PAS les
surfaces chaudes.
Laissez le moteur et
l’alternateur devenir froid
au toucher avant
d’intervenir.
Riesgo de quemaduras
NO toque las superficies
calientes. Deje que el
motor y el alternador se
enfríen para tocarlos
antes de realizarles el
mantenimiento.
100794
!
!
!
100789
!
!
!
Electrical Shock Hazard ALWAYS
close and lock generator covers before
operating. The generator produces
dangerous voltage.
Risque de choc électrique Fermez et
verrouillez TOUJOURS les capots de
groupe électrogène avant d’utiliser le
groupe. Le groupe électrogène génère
des tensions dangereuses.
Riesgo de descarga eléctrica
SIEMPRE cierre y trabe las tapas del
generador antes de ponerlo en
funcionamiento. El generador produce
un voltaje peligroso.
101045
!
!
!
Electrical Shock Hazard
Do not remove this access panel. The panel
should only be removed by an authorized
Service Dealer or a qualified electrician;
high voltage inside.
Risque de choc électrique
Riesgo de descarga eléctrica
N’enlevez pas ce panneau d’accès.
Le panneau ne devrait être enlevé que par
un concess ionnaire d’entretien agréé ou un
électricien qualifié ; haute tension à l’intérieur.
No remueva este tablero de acceso. El tablero
sólo deberá s
er removido por un distribuidor
de servicio autorizado o un electricista
calificado; alto voltaje al interior.
!
!
!
101051
Burn Hazard DO NOT touch hot
surfaces. Avoid contact with
exhaust components and gases.
Risque de brûlure NE touchez
PAS les surfaces chaudes. Evitez
le contact avec les composants et
les gaz d’échappement.
Riesgo de quemaduras NO toque
las superficies calientes. Evite el
contacto con los componentes de
escape y gases.
1
101500
101499
101045
101051 100789
100794
2
3
6
4 5
!
!
!
Burn Hazard DO NOT touch hot
surfaces. Avoid contact with
exhaust components and gases.
Risque de brûlure NE touchez
PAS les surfaces chaudes. Evitez
le contact avec les composants et
les gaz d’échappement.
Riesgo de quemaduras NO toque
las superficies calientes. Evite el
contacto con los componentes de
escape y gases.
101500
Fire Hazard ALWAYS keep the surrounding
area near generator clean and free of debris
and/or dry vegetation. The generator may
create sparks while operating.
Risque d’incendie Nettoyez TOUJOURS la
surface à proximidu groupe électrogène et
enlevez les débris et/ou la végétation sèche.
Le groupe électrogène peut générer des
étincelles pendant son fonctionnement.
Riesgo de incendio SIEMPRE mantenga el
área circundante cerca del generador limpia y
libre de escombros y/o vegetación seca. El
generador puede crear chispas mientras está
en funcionamiento.
!
!
!
!
Poisonous Gas Hazard Generator exhaust
contains carbon monoxide. Breathing carbon
monoxide will cause nausea, dizziness, and
fainting, and it may cause death.
Risque d’empoisonnement par le gaz Les gaz
d’échappement de groupe électrogène contiennent
du monoxyde de carbone. Si l’on respire du
monoxyde de carbone, ceci peut provoquer des
nausées, un évanouissement et une perte de
conscience, et ceci peut provoquer la mort.
Riesgo de gas venenoso El escape del
generador contiene monóxido de carbono. Aspirar
monóxido de carbono causará náuseas, mareos,
desvanecimiento y hasta la muerte.
!
!
Read Operator’s Manual Read,
understand and follow all safety
messages in Installation and Operator’s
manuals.
Lisez le manuel d’utilisation Lisez,
comprenez bien et respectez tous les
messages de sécurité dans les manuels
d’installation et d’utilisation.
Lea el manual del operador Lea,
comprenda y siga todos los mensajes
de seguridad en los manuales de
instalación y del operador.
!
!
!
!
!
!
Starting Hazard The generator may crank and
start at any time without notice. Prevent the
generator from starting while the covers are open.
See the safety section of the operator’s manual for
further detail.
Risque au démarrage Le groupe électrogène
peut tourner et démarrer à tout moment sans
préavis. Ne démarrez pas le groupe électrogène
lorsque les capots sont ouverts. Consultez la
section sécuridu manuel d’utilisation pour plus
de tail.
Riesgo de inicio El generador puede encenderse
y ponerse en marcha en cualquier momento sin
previo aviso. Evite que el generador se ponga en
marcha mientras las tapas están abiertas. Vea la
sección de seguridad en el manual del operador
para más detalles.
101499
Explosion Hazard Battery gases are explosive.
Keep sparks and flames away from the battery
compartment.
Risque d’explosion Les gaz dégagés par la
batterie peuvent exploser. Ecartez les étincelles
et les flammes du compartiment batterie.
Riesgo de explosión Los gases de las baterías
son explosivos. Mantenga las chispas y llamas
alejadas del compartimento de las baterías.
!
!
!
Explosion Warning, Read OM, Starting
Warning
101499
15
Model 100199
SAFETY
Part No. 101048
# HANG TAG DESCRIPTION PART NO.
1
1681-T- PR
ATTENTION
ALTERNATE POWER SOURCE AVAILABLE -
STANDBY GENERATOR ON PREMISES.
ATTENTION
AUTRE SOURCE DE COURANT DISPONIBLE -
GENERATEUR SUR SITE.
ATENCIÓN
FUENTE DE CORRIENTE ALTERNA DISPONIBLE -
GENERADOR DE RESERVA EN EL SITIO.
GENERATOR LOCATION:
UBICACIÓN DEL GENERADOR:
EMPLACEMENT DU GENERATEUR:
DO NOT REMOVE \ NO REMUEVA \ NE PAS ENLEVER
NW
W E
N NE
SW S SE
Alternate Power Source 1681-T-OP
SAFETY LABEL AND HANG TAG LOCATIONS
The safety labels have specific placement and must be replaced if they are unreadable, damaged or missing.
!
!
6
2
1
4
5
3
AC
G
E
D
B
a. Serial number location
b. Nameplate
c. NFPA 37 Compliance
d. Connector assembly (behind panel)
e. Oil hang tag
f. Alternate power source (not shown – in the OM bag)
g. Flexible Fuel Line hang tag
Model 100199
GENERAL INFORMATION
16
Part No. 101048
COMPONENT IDENTIFICATION – 8.5 KW GENERATOR
1
2
3
4
7
5
8
6
9
10
11
12
Figure 1
1. Exhaust System
2. Air Inlet
3. Fuel Regulator/Wire Connections (behind panel)
4. Main Circuit Breaker
5. Hour Meter
6. Exterior Fault Code Indicator Light
7. Exercise Switch
8. ATS Control Module
9. Engine Control Module
10. Batteries (not included)
11. Engine
12. Alternator
Model 100199
GENERAL INFORMATION
17
Part No. 101048
COMPONENT IDENTIFICATION –
ENGINE
2
5
4
3
1
1. Engine Starter 4. Fuel Mixture Valve
2. Engine Oil Dipstick 5. Air Filter
3. Spark Plug
Figure 2
CONTROL PANEL
MAIN CIRCUIT BREAKER
The 35.5-amp main circuit breaker protects the generator from
circuit overload. The main circuit breaker controls total output of
the generator. (Figure 3)
ON OFF
MAIN CIRCUIT BREAKER
Figure 3
EXERCISE SWITCH
The exercise switch incorporates a built-in timer. The generator
will automatically perform an exercise period once every
seven days (168 hours). At the start of the exercise period, the
engine will start and run for 15 minutes. Load transfer from the
generator output will not occur unless the utility power is lost.
When the switch is in the OFF position, the exercise function is
disabled. Refer to Set Exercise Time to reset. (Figure 4)
EXERCISE
ON
OFF
Figure 4
Model 100199
GENERAL INFORMATION
18
Part No. 101048
SET EXERCISE TIME
To set the exercise time, the engine control module switch
must be in the ATS mode. Decide on the desired day and time
to exercise the generator. Press the exercise switch to ON. The
generator will start and run for 15 minutes and then shut off.
The exercise time is now set. The generator will begin the next
exercise period exactly 168 hours from when the exercise switch
was pressed to the ON position.
If you choose to change the current exercise time setting, choose
the new day and time and cycle the exercise switch from off to
on and it will begin the cycle again. (Figure 4)
The exercise time will have to be reset if:
The battery was disconnected from the generator
The switch was moved to the OFF position for maintenance
HOUR METER
The generator is equipped with an hour meter that will display
the generator actual run and exercise times.
ENGINE CONTROL MODULE
The engine control module contains the ATS/OFF/Manual mode
switch and the LEDs that indicate if a generator operation is
being performed or if there is an active alarm. (Figure 5)
If the exterior fault code indicator light is on, open the enclosure
to view the engine control module. Determine what the fault code
is and remedy the situation or have the generator serviced by an
authorized Service Dealer or contact Champion Customer Service
at 1-877-338-0999.
RESET FAULT CODE(S)
There is also an exterior fault code indicator light located on the
back of the enclosure. This should be checked weekly to make
sure there are no active fault codes.
The fault code(s) can be reset by placing the Engine Control
Module (Figure 5) in the OFF position. This will reset fault LED,
however if a fault code(s) re-occurs it must be addressed.
APAGADO
ARRÊT
OFF
Manual
Manuel
Manual
ATS
ATS
ATS
Hz over/under / Hz plus / sous
Hz Más / Menos
Run / Marche
Funcionar
Power / Alimentation
Potencia
High engine temperature
Surchauffe moteur
Alta temperatura del motor
Low oil / Huile basse
Baja de aceite
Over crank
Surdémarrage
Sobre manivela
Exercise / Exercice /
Ejercicio
Low battery /
Batterie faible
Batería baja
Figure 5
MODE SWITCH
ATS – This position allows for fully automatic operation. If utility
power is lost, the generator will automatically start up. It also
allows the generator to automatically perform the exercise
period.
OFF – This position shuts down the engine and prevents
automatic operation of the generator.
Manual – This position allows manual starting of the engine.
Load transfer from the generator output does not occur unless
the utility power is lost.
EXERCISE LED
The green LED will be flashing when the HSB is performing the
weekly exercise cycle. When the exercise period has completed,
the LED will stay lit and the HSB will resume standby monitoring.
LOW BATTERY LED
The yellow LED will be lit if the battery voltage fell below 21.0
volts for at least one minute while the engine was running. If
battery voltage rises above 21.1 volts, the LED will turn off.
Battery voltage is not monitored when cranking the engine.
Model 100199
GENERAL INFORMATION
19
Part No. 101048
HIGH ENGINE TEMP LED
The red LED will be lit if the engine operating temperature
exceeds the factory preset limits. If excessive operating
temperature is detected, the HSB will shut down and re-start
will be disabled. The RED LEDs on the module and enclosure
exterior are lit.
This failure could be the result of an excessive load or high
ambient temperatures. Should this fault occur do the following;
1. Open the enclosure doors to increase air flow throughout
the unit.
2. Check oil level, add oil if required.
3. Inspect the interior and exterior of the enclosure for debris,
leaves, ect., and remove them to increase air flow around
and inside the unit.
4. Once the engine temperature falls into the normal
operating range, generally 30 minutes, follow the reset
procedures in the manuals specific to your model to clear
and correct fault.
5. Close the enclosure doors and the unit is ready to run.
HZ OVER / UNDER SPEED LED
The red LED will be lit if the engine was operating above or
below its preset speed limit. The engine will shut down, and the
LED will remain lit until the generator is repaired and operating
correctly. Appliances connected to the generator circuit could be
damaged from high generator output if the engine is allowed to
operate above its preset limit. If this failure occurs, contact an
authorized Service Dealer or contact Champion Customer Service
at 1-877-338-0999.
LOW OIL LED
The red LED will be lit if the engine oil level has dropped below
the safe operating level. When this happens, the engine will shut
down. Check the engine oil level before attempting to restart the
engine. The engine will not start until the problem is corrected.
OVER CRANK LED
The red LED will be lit if the engine tried to start but was unable
to start in the specified time period. The engine will try to
start five times and if unsuccessful the light will turn on. This
may occur on initial start-up, the fuel system needs to be fully
pressurized to start and operate. Follow reset procedure on page
18.
RUN LED
The green LED will be lit indicating the engine is running.
POWER LED
The green LED will be lit indicating the generator is working
correctly and loads can be connected to it.
ATS CONTROL MODULE
The ATS control module contains the TEST/AUTO/OFF switch and
LEDs that indicate type of power delivery. (Figure 6)
AUTO / AUTO / AUTOMÁTICO
OFF / ARRÊT / APAGADO
TEST / ESSAI / PRUEBA
UTILIDAD
UTILITÉ
UTILITY
CARGA
CHARGER
LOAD
GENSET
GENSET
GENSET
Figure 6
TEST/AUTO/OFF SWITCH
TEST – This position allows verification that the generator
power delivery circuit is functional. With the switch in the TEST
position, the engine will start and the ATS will transfer. The
GENSET LED, ATS LED (middle LED) and LOAD LED should be
lit, indicating the generator power delivery circuit is functional.
AUTO – This position allows automatic delivery of power from
the generator if there is a utility outage. With the switch in the
AUTO position and the engine not running, the UTILITY LED,
ATS LED (middle LED) and LOAD LED should be lit, indicating
the household is using utility provided power.
OFF – This position will not allow any power to be delivered to
the ATS when the engine is running.
Model 100199
GENERAL INFORMATION
20
Part No. 101048
BATTERY CHARGER
The LEDs on the battery charger indicate the state of the
battery’s charge level. Battery charger rating 24 Vdc 1.6A.
(Figure 7)
NO CHARGE / PAS DE CHARGE /
SIN CARGA
AUTOMATIC BATTERY CHARGER /
CHARGE AUTOMATIQUE DE BATTERIE /
CARGADOR DE BATERÍA AUTOMÁTICO
Output: 24 Vdc 1.6 A
Producción: 24 V C.C. 1,6 A
Sortie : 24 V c.c. 1,6 A
Power: 80-125 Vac 1.0 A 50 / 60 Hz
Potencia: 80 - 125 V C.A. 1,0 A 50 / 60 Hz
Alimentation : 80-125 V c.a. 1,0 A 50 / 60 Hz
L N ADJ
E. O.
V
POWER / ALIMENTATION /
POTENCIA
OUTPUT / SORTIE /
PRODUCCIÓN
MODEL / MODÈLE / MODELO : 100482
POWER
ALIMENTATION
POTENCIA
Conforms to UL
Std. 1236
RECOGNIZED
COMPONENT
Black
PMS 109 C
PMS 485 C
PMS Reflex Blue C
Figure 7
POWER
Lit to indicate the battery is fully
charged.
Small Bar
Lit to indicate the battery is receiving a
trickle charge
Middle Bar
Lit to indicate current output is near
50%.
Large Bar
Lit to indicate the charger is operating
above 50% capacity.
NO CHARGE
Lit to indicate a battery charging
problem. If this LED is lit, the LED on
the Engine Controller module, “LOW
BATTERY” will also be lit.
EMISSION REQUIREMENTS
This engine-powered generator meets all United States
Environmental Protection Agency (EPA) Phase 3 requirements
and is approved for use in both the USA and Canada.
This generator is certified to operate on pipeline NG and LPG
(vapor) fuel for use as a stationary engine for standby power
generation. Federal and/or local laws may be violated if it is used
for any other purpose.
The maintenance schedule must be followed to ensure that the
engine complies with the applicable emission standards for the
duration of the engine’s life.
NOTICE
For Emission control devices and systems, read and
understand your responsibilities for service as stated in the
Emission Control Warranty Statement of this manual.
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Champion Power Equipment 100174 User manual

Category
Power generators
Type
User manual
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