ABB Relion 670 series Commissioning Manual

Relion 670 series
ABB
Brand
ABB
Model
Relion 670 series
Type
Commissioning Manual

This manual is also suitable for

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RELION® 670 SERIES
Generator protection REG670
Version 2.1 IEC
Commissioning manual
Document ID: 1MRK 502 067-UEN
Issued: March 2019
Revision: B
Product version: 2.1
© Copyright 2016 ABB. All rights reserved
Copyright
This document and parts thereof must not be reproduced or copied without written
permission from ABB, and the contents thereof must not be imparted to a third party, nor
used for any unauthorized purpose.
The software and hardware described in this document is furnished under a license and may
be used or disclosed only in accordance with the terms of such license.
This product includes software developed by the OpenSSL Project for use in the OpenSSL
Toolkit. (http://www.openssl.org/) This product includes cryptographic software written/
developed by: Eric Young ([email protected]) and Tim Hudson ([email protected]).
Trademarks
ABB and Relion are registered trademarks of the ABB Group. All other brand or product names
mentioned in this document may be trademarks or registered trademarks of their respective
holders.
Warranty
Please inquire about the terms of warranty from your nearest ABB representative.
Disclaimer
The data, examples and diagrams in this manual are included solely for the concept or product
description and are not to be deemed as a statement of guaranteed properties. All persons
responsible for applying the equipment addressed in this manual must satisfy themselves that
each intended application is suitable and acceptable, including that any applicable safety or
other operational requirements are complied with. In particular, any risks in applications where
a system failure and/or product failure would create a risk for harm to property or persons
(including but not limited to personal injuries or death) shall be the sole responsibility of the
person or entity applying the equipment, and those so responsible are hereby requested to
ensure that all measures are taken to exclude or mitigate such risks.
This document has been carefully checked by ABB but deviations cannot be completely ruled
out. In case any errors are detected, the reader is kindly requested to notify the manufacturer.
Other than under explicit contractual commitments, in no event shall ABB be responsible or
liable for any loss or damage resulting from the use of this manual or the application of the
equipment.
Conformity
This product complies with the directive of the Council of the European Communities on the
approximation of the laws of the Member States relating to electromagnetic compatibility
(EMC Directive 2004/108/EC) and concerning electrical equipment for use within specified
voltage limits (Low-voltage directive 2006/95/EC). This conformity is the result of tests
conducted by ABB in accordance with the product standard EN 60255-26 for the EMC directive,
and with the product standards EN 60255-1 and EN 60255-27 for the low voltage directive. The
product is designed in accordance with the international standards of the IEC 60255 series.
Table of contents
Section 1 Introduction.......................................................................................................11
1.1 This manual........................................................................................................................................11
1.2 Intended audience............................................................................................................................ 11
1.3 Product documentation..................................................................................................................12
1.3.1 Product documentation set.......................................................................................................12
1.3.2 Document revision history.........................................................................................................13
1.3.3 Related documents......................................................................................................................13
1.4 Document symbols and conventions...........................................................................................14
1.4.1 Symbols......................................................................................................................................... 14
1.4.2 Document conventions...............................................................................................................15
1.5 IEC61850 edition 1 / edition 2 mapping...................................................................................... 15
Section 2 Safety information........................................................................................... 23
2.1 Symbols on the product................................................................................................................. 23
2.2 Warnings............................................................................................................................................ 23
2.3 Caution signs....................................................................................................................................24
2.4 Note signs..........................................................................................................................................25
Section 3 Available functions........................................................................................... 27
3.1 Main protection functions..............................................................................................................27
3.2 Back-up protection functions....................................................................................................... 28
3.3 Control and monitoring functions............................................................................................... 30
3.4 Communication................................................................................................................................35
3.5 Basic IED functions.......................................................................................................................... 37
Section 4 Starting up.........................................................................................................39
4.1 Factory and site acceptance testing............................................................................................39
4.2 Commissioning checklist............................................................................................................... 39
4.3 Checking the power supply........................................................................................................... 40
4.4 Energizing the IED........................................................................................................................... 40
4.4.1 Checking the IED operation...................................................................................................... 40
4.4.2 IED start-up sequence................................................................................................................40
4.5 Energizing REX060...........................................................................................................................41
4.5.1 REX060 start up sequence.........................................................................................................41
4.6 Setting up communication between PCM600 and the IED..................................................... 41
4.7 Writing an application configuration to the IED....................................................................... 46
4.8 Checking CT circuits........................................................................................................................46
4.9 Checking VT circuits........................................................................................................................ 47
4.10 Using the RTXP test switch............................................................................................................47
4.11 Checking the binary I/O circuits...................................................................................................48
4.11.1 Binary input circuits....................................................................................................................48
4.11.2 Binary output circuits................................................................................................................. 48
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4.12 Checking optical connections.......................................................................................................48
Section 5 Configuring the IED and changing settings..................................................49
5.1 Overview............................................................................................................................................ 49
5.2 Configuring analog CT inputs.......................................................................................................49
5.3 Reconfiguring the IED.....................................................................................................................50
Section 6 Calibrating injection based sensitive rotor earth fault protection........... 51
6.1 Commissioning process................................................................................................................. 51
6.2 Commissioning tool ICT................................................................................................................. 51
6.3 Launching injection commissioning tool (ICT) and performing the installation................53
6.4 Performing calibration....................................................................................................................54
6.5 Acquiring references....................................................................................................................... 57
6.6 Verifying calibration........................................................................................................................ 58
6.7 Auditing............................................................................................................................................. 60
6.8 Editing features in graph................................................................................................................61
6.9 Logging measurements to file...................................................................................................... 62
Section 7 Calibrating injection based 100% stator earth fault protection............... 63
7.1 Commissioning process.................................................................................................................63
7.2 Commissioning tool ICT................................................................................................................. 63
7.3 Launching injection commissioning tool (ICT) and performing the installation............... 65
7.4 Performing calibration................................................................................................................... 66
7.5 Acquiring references....................................................................................................................... 69
7.6 Verifying calibration........................................................................................................................70
7.7 Auditing..............................................................................................................................................72
7.8 Editing features in graph................................................................................................................73
7.9 Logging measurements to file......................................................................................................74
Section 8 Establishing connection and verifying the SPA/IEC communication........75
8.1 Entering settings............................................................................................................................. 75
8.1.1 Entering SPA settings................................................................................................................. 75
8.1.2 Entering IEC settings.................................................................................................................. 75
8.2 Verifying the communication........................................................................................................ 76
8.2.1 Verifying SPA communication...................................................................................................76
8.2.2 Verifying IEC communication....................................................................................................76
8.3 fiber optic loop................................................................................................................................. 76
8.4 Optical budget calculation for serial communication with SPA/IEC ....................................77
Section 9 Establishing connection and verifying the LON communication...............79
9.1 Communication via the rear ports ...............................................................................................79
9.1.1 LON communication................................................................................................................... 79
9.1.2 The LON Protocol........................................................................................................................ 80
9.1.3 Hardware and software modules............................................................................................ 80
9.2 Optical budget calculation for serial communication with LON ...........................................82
Section 10 Establishing connection and verifying the IEC 61850 communication..... 83
10.1 Overview............................................................................................................................................ 83
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10.2 Setting the station communication.............................................................................................83
10.3 Verifying the communication........................................................................................................84
Section 11 Testing IED operation...................................................................................... 85
11.1 Preparing for test............................................................................................................................ 85
11.1.1 Requirements...............................................................................................................................85
11.1.2 Preparing the IED to verify settings........................................................................................ 86
11.2 Activating the test mode................................................................................................................87
11.3 Preparing the connection to the test equipment......................................................................87
11.4 Connecting the test equipment to the IED................................................................................ 88
11.5 Releasing the function to be tested............................................................................................ 88
11.6 Verifying analog primary and secondary measurement..........................................................89
11.7 Testing the protection functionality........................................................................................... 89
11.8 Forcing of binary I/O signals for testing.................................................................................... 90
11.8.1 Forcing concept...........................................................................................................................90
11.8.2 How to enable forcing................................................................................................................90
11.8.2.1 Enable forcing by using LHMI................................................................................................90
11.8.2.2 Enable forcing using TESTMODE function block............................................................... 91
11.8.3 How to change binary input/output signals using forcing................................................ 91
11.8.3.1 Forcing by using LHMI............................................................................................................. 91
11.8.3.2 Forcing by using PCM600.......................................................................................................92
11.8.4 How to undo forcing changes and return the IED to normal operation.......................... 94
11.8.4.1 Undo forcing by using TestMode component................................................................... 94
11.8.4.2 Undo forcing by using LHMI.................................................................................................. 94
11.8.4.3 Undo forcing by using PCM600............................................................................................ 94
Section 12 Testing functionality by secondary injection............................................... 97
12.1 Testing disturbance report............................................................................................................97
12.1.1 Introduction..................................................................................................................................97
12.1.2 Disturbance report settings......................................................................................................97
12.1.3 Disturbance recorder (DR).........................................................................................................97
12.1.4 Event recorder (ER) and Event list (EL)................................................................................... 98
12.2 Identifying the function to test in the technical reference manual ......................................98
12.3 Differential protection....................................................................................................................98
12.3.1 Transformer differential protection T2WPDIF and T3WPDIF.............................................98
12.3.1.1 Verifying the settings..............................................................................................................99
12.3.1.2 Completing the test................................................................................................................ 99
12.3.2 High impedance differential protection HZPDIF ................................................................. 99
12.3.2.1 Verifying the settings..............................................................................................................99
12.3.2.2 Completing the test.............................................................................................................. 100
12.3.3 Generator differential protection GENPDIF ........................................................................100
12.3.3.1 Verifying the settings............................................................................................................100
12.3.3.2 Completing the test............................................................................................................... 101
12.3.4 Restricted earth-fault protection, low impedance REFPDIF ............................................101
12.3.4.1 Verifying the settings............................................................................................................ 101
12.3.4.2 Completing the test...............................................................................................................102
12.4 Impedance protection...................................................................................................................102
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Commissioning manual
12.4.1 Distance protection zones, quadrilateral characteristic ZMQPDIS.................................102
12.4.1.1 Measuring the operating limit of set values.....................................................................105
12.4.1.2 Measuring the operating time of distance protection zones....................................... 105
12.4.1.3 Completing the test.............................................................................................................. 106
12.4.2 Phase selection with load encroachment, quadrilateral characteristic FDPSPDIS .....106
12.4.2.1 Measuring the operating limit of set values.....................................................................108
12.4.2.2 Completing the test.............................................................................................................. 109
12.4.3 Full scheme distance protection, mho characteristic ZMHPDIS..................................... 109
12.4.3.1 Phase-to-phase faults............................................................................................................110
12.4.3.2 Phase-to-earth faults.............................................................................................................110
12.4.4 Faulty phase identification with load encroachment FMPSPDIS .....................................111
12.4.5 Distance protection zones, quadrilateral characteristic, separate settings
ZMRPDIS....................................................................................................................................... 111
12.4.5.1 Measuring the operating limit of set values..................................................................... 114
12.4.5.2 Measuring the operating time of distance protection zones........................................115
12.4.6 Phase selection, quadrilateral characteristic with settable angle FRPSPDIS................ 115
12.4.6.1 Measuring the operating limit of set values......................................................................117
12.4.6.2 Completing the test............................................................................................................... 118
12.4.7 High speed distance protection zones, quadrilateral and mho characteristic
ZMFPDIS.......................................................................................................................................118
12.4.7.1 Measuring the operating limit of set values......................................................................121
12.4.7.2 Measuring the operating time of distance protection zones........................................121
12.4.7.3 Completing the test............................................................................................................... 122
12.4.8 High Speed distance for series compensated line zones, quadrilateral and mho
characteristic ZMFCPDIS .........................................................................................................122
12.4.8.1 Measuring the operating limit of set values..................................................................... 125
12.4.8.2 Measuring the operating time of distance protection zones....................................... 125
12.4.8.3 Completing the test...............................................................................................................126
12.4.9 Power swing detection ZMRPSB ............................................................................................126
12.4.9.1 Verifying the settings............................................................................................................ 127
12.4.9.2 Testing the power swing detection function ZMRPSB ..................................................128
12.4.9.3 Testing the
tR1
timer............................................................................................................. 128
12.4.9.4 Testing the block input, interaction between FDPSPDIS or FRPSPDIS
and ZMRPSB ............................................................................................................................128
12.4.9.5 Completing the test...............................................................................................................129
12.4.10 Pole slip protection PSPPPAM.................................................................................................129
12.4.10.1 Verifying the settings............................................................................................................ 129
12.4.10.2 Completing the test............................................................................................................... 131
12.4.11 Out-of-step protection OOSPPAM......................................................................................... 131
12.4.11.1 Verifying the settings............................................................................................................ 132
12.4.11.2 Test of point RE (R
FwdR
, X
FwdX
)............................................................................................ 135
12.4.11.3 Test of the boundary between zone 1 and zone 2, which is defined by the
parameter
ReachZ1
................................................................................................................ 139
12.4.11.4 Test of the point SE (R
RvsR
, X
RvsX
)........................................................................................142
12.4.12 Automatic switch onto fault logic ZCVPSOF....................................................................... 146
12.4.12.1 Activating ZCVPSOF externally............................................................................................147
12.4.12.2 Initiating ZCVPSOF automatically and setting mode to impedance...........................147
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Commissioning manual
12.4.12.3 Initiating ZCVPSOF automatically and setting mode to UILevel ................................. 147
12.4.12.4 Completing the test...............................................................................................................147
12.4.13 Loss of excitation LEXPDIS ..................................................................................................... 147
12.4.13.1 Verifying the settings............................................................................................................148
12.4.13.2 Completing the test...............................................................................................................149
12.4.14 Phase preference logic PPLPHIZ ............................................................................................149
12.4.14.1 Completing the test...............................................................................................................149
12.4.15 Under impedance protection for Generator ZGVPDIS.......................................................150
12.4.15.1 Verifying the settings............................................................................................................150
12.4.15.2 Completing the test...............................................................................................................152
12.4.16 Rotor earth fault protection with RXTTE4 and general current and voltage
protection CVGAPC................................................................................................................... 152
12.4.16.1 Testing......................................................................................................................................153
12.4.16.2 Completing the test...............................................................................................................154
12.5 Current protection.........................................................................................................................154
12.5.1 Instantaneous phase overcurrent protection 3-phase output PHPIOC ........................ 154
12.5.1.1 Measuring the operate limit of set values.........................................................................154
12.5.1.2 Completing the test...............................................................................................................154
12.5.2 Four step phase overcurrent protection 3-phase output OC4PTOC.............................. 155
12.5.2.1 Verifying the settings............................................................................................................ 155
12.5.2.2 Completing the test...............................................................................................................156
12.5.3 Instantaneous residual overcurrent protection EFPIOC .................................................. 156
12.5.3.1 Measuring the operate limit of set values.........................................................................156
12.5.3.2 Completing the test...............................................................................................................156
12.5.4 Four step residual overcurrent protection, (Zero sequence or negative sequence
directionality) EF4PTOC ..........................................................................................................156
12.5.4.1 Four step directional earth fault protection.....................................................................156
12.5.4.2 Four step non-directional earth fault protection.............................................................157
12.5.4.3 Completing the test............................................................................................................... 157
12.5.5 Four step negative sequence overcurrent protection NS4PTOC ....................................157
12.5.5.1 Completing the test...............................................................................................................158
12.5.6 Sensitive directional residual overcurrent and power protection SDEPSDE ................158
12.5.6.1 Measuring the operate and time limit for set values......................................................159
12.5.6.2 Completing the test...............................................................................................................163
12.5.7 Thermal overload protection, one time constant, Celsius/Fahrenheit
LCPTTR/LFPTTR.........................................................................................................................163
12.5.7.1 Measuring the operate and time limit of set values....................................................... 163
12.5.7.2 Completing the test...............................................................................................................163
12.5.8 Thermal overload protection, two time constants TRPTTR .............................................163
12.5.8.1 Checking operate and reset values.....................................................................................163
12.5.8.2 Completing the test...............................................................................................................164
12.5.9 Breaker failure protection, phase segregated activation and output CCRBRF............164
12.5.9.1 Checking the phase current operate value,
IP>
................................................................165
12.5.9.2 Checking the residual (earth fault) current operate value
IN>
set below
IP>
............ 165
12.5.9.3 Checking the re-trip and back-up times............................................................................ 165
12.5.9.4 Verifying the re-trip mode....................................................................................................165
12.5.9.5 Verifying the back-up trip mode......................................................................................... 166
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Commissioning manual
12.5.9.6 Verifying instantaneous back-up trip at CB faulty condition........................................167
12.5.9.7 Verifying the case
RetripMode
=
Contact
..........................................................................167
12.5.9.8 Verifying the function mode
Current&Contact
................................................................ 167
12.5.9.9 Completing the test...............................................................................................................168
12.5.10 Breaker failure protection, single phase version CCSRBRF ............................................. 168
12.5.10.1
Checking the phase current operate value IP>
.................................................................169
12.5.10.2 Checking the re-trip and back-up times............................................................................169
12.5.10.3 Verifying the re-trip mode....................................................................................................169
12.5.10.4 Verifying the back-up trip mode......................................................................................... 170
12.5.10.5 Verifying instantaneous back-up trip at “CB faulty” condition ....................................170
12.5.10.6 Verifying the case
FunctionMode
=
Contact
.................................................................... 170
12.5.10.7 Verifying the function mode
Curr&Cont Check
................................................................ 171
12.5.10.8 Completing the test............................................................................................................... 171
12.5.11 Stub protection STBPTOC........................................................................................................ 171
12.5.11.1 Measuring the operate limit of set values......................................................................... 172
12.5.11.2 Completing the test............................................................................................................... 172
12.5.12 Pole discordance protection CCPDSC................................................................................... 172
12.5.12.1 Verifying the settings............................................................................................................ 172
12.5.12.2 Completing the test............................................................................................................... 173
12.5.13 Directional underpower protection GUPPDUP ................................................................... 173
12.5.13.1 Verifying the settings............................................................................................................ 173
12.5.13.2 Completing the test...............................................................................................................175
12.5.14 Directional overpower protection GOPPDOP ..................................................................... 175
12.5.14.1 Verifying the settings............................................................................................................ 175
12.5.14.2 Completing the test............................................................................................................... 175
12.5.15 Broken conductor check BRCPTOC ....................................................................................... 175
12.5.15.1 Measuring the operate and time limit of set values........................................................175
12.5.15.2 Completing the test...............................................................................................................176
12.5.16 Negative-sequence time overcurrent protection for machines NS2PTOC ................... 176
12.5.16.1 Verifying settings by secondary injection......................................................................... 176
12.5.16.2 Completing the test............................................................................................................... 177
12.5.17 Accidental energizing protection for synchronous generator AEGPVOC...................... 178
12.5.17.1 Verifying the settings............................................................................................................ 178
12.5.18 Voltage-restrained time overcurrent protection VRPVOC................................................ 178
12.5.18.1 Verifying the settings............................................................................................................ 178
12.5.18.2 Completing the test............................................................................................................... 181
12.5.19 Generator stator overload protection GSPTTR................................................................... 181
12.5.19.1 Verifying the settings............................................................................................................ 181
12.5.19.2 Completing the test...............................................................................................................182
12.5.20 Generator rotor overload protection GRPTTR..................................................................... 182
12.5.20.1 Verifying the settings............................................................................................................ 182
12.5.20.2 Completing the test...............................................................................................................182
12.6 Voltage protection.........................................................................................................................183
12.6.1 Two step undervoltage protection UV2PTUV ..................................................................... 183
12.6.1.1 Verifying the settings............................................................................................................ 183
12.6.1.2 Completing the test...............................................................................................................184
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Commissioning manual
12.6.2 Two step overvoltage protection OV2PTOV ....................................................................... 184
12.6.2.1 Verifying the settings............................................................................................................184
12.6.2.2 Extended testing.................................................................................................................... 185
12.6.2.3 Completing the test...............................................................................................................185
12.6.3 Two step residual overvoltage protection ROV2PTOV ..................................................... 185
12.6.3.1 Verifying the settings............................................................................................................ 185
12.6.3.2 Completing the test...............................................................................................................186
12.6.4 Overexcitation protection OEXPVPH ....................................................................................186
12.6.4.1 Verifying the settings............................................................................................................186
12.6.4.2 Completing the test...............................................................................................................186
12.6.5 Voltage differential protection VDCPTOV ...........................................................................186
12.6.5.1 Check of undervoltage levels............................................................................................... 187
12.6.5.2 Check of voltage differential trip and alarm levels......................................................... 188
12.6.5.3 Check of trip and trip reset timers..................................................................................... 189
12.6.5.4 Final adjustment of compensation for VT ratio differences ........................................190
12.6.5.5 Completing the test.............................................................................................................. 190
12.6.6 100% Stator earth fault protection, 3rd harmonic based STEFPHIZ .............................190
12.6.6.1 Testing..................................................................................................................................... 190
12.6.6.2 Verifying settings................................................................................................................... 191
12.6.6.3 Completing the test...............................................................................................................192
12.6.7 Loss of voltage check LOVPTUV ............................................................................................ 192
12.6.7.1 Measuring the operate limit of set values.........................................................................192
12.6.7.2 Completing the test...............................................................................................................193
12.7 Frequency protection....................................................................................................................193
12.7.1 Underfrequency protection SAPTUF .....................................................................................193
12.7.1.1 Verifying the settings............................................................................................................ 193
12.7.1.2 Completing the test...............................................................................................................194
12.7.2 Overfrequency protection SAPTOF .......................................................................................194
12.7.2.1 Verifying the settings............................................................................................................194
12.7.2.2 Completing the test...............................................................................................................194
12.7.3 Rate-of-change frequency protection SAPFRC .................................................................. 195
12.7.3.1 Verifying the settings............................................................................................................ 195
12.7.3.2 Completing the test...............................................................................................................195
12.7.4 Frequency time accumulation protection function FTAQFVR..........................................195
12.7.4.1 Verifying the settings............................................................................................................195
12.7.4.2 Completing the test...............................................................................................................197
12.8 Multipurpose protection.............................................................................................................. 197
12.8.1 General current and voltage protection CVGAPC................................................................197
12.8.1.1 Built-in overcurrent feature (non-directional).................................................................. 197
12.8.1.2 Overcurrent feature with current restraint.......................................................................198
12.8.1.3 Overcurrent feature with voltage restraint...................................................................... 198
12.8.1.4 Overcurrent feature with directionality.............................................................................198
12.8.1.5 Over/Undervoltage feature................................................................................................. 199
12.8.1.6 Completing the test...............................................................................................................199
12.9 Secondary system supervision....................................................................................................199
12.9.1 Current circuit supervision CCSSPVC....................................................................................199
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Commissioning manual
12.9.1.1 Verifying the settings............................................................................................................199
12.9.1.2 Completing the test..............................................................................................................200
12.9.2 Fuse failure supervision FUFSPVC.........................................................................................200
12.9.2.1 Checking that the binary inputs and outputs operate as expected .......................... 200
12.9.2.2 Measuring the operate value for the negative sequence function ............................. 201
12.9.2.3 Measuring the operate value for the zero-sequence function .....................................201
12.9.2.4 Measuring the operate value for the dead line detection function............................. 202
12.9.2.5 Checking the operation of the du/dt and di/dt based function ................................ 202
12.9.2.6 Completing the test.............................................................................................................. 203
12.9.3 Fuse failure supervision VDSPVC........................................................................................... 203
12.9.3.1 Completing the test.............................................................................................................. 204
12.10 Control.............................................................................................................................................204
12.10.1 Synchrocheck, energizing check, and synchronizing SESRSYN....................................... 204
12.10.1.1 Testing the synchronizing function................................................................................... 205
12.10.1.2 Testing the synchrocheck check.........................................................................................206
12.10.1.3 Testing the energizing check.............................................................................................. 208
12.10.1.4 Testing the voltage selection.............................................................................................. 209
12.10.1.5 Completing the test............................................................................................................... 211
12.10.2 Apparatus control APC..............................................................................................................211
12.10.3 Tap changer control and supervision TCMYLTC, TCLYLTC............................................... 211
12.10.3.1 Secondary test........................................................................................................................ 213
12.10.3.2 Check the activation of the voltage control operation...................................................213
12.10.3.3 Check the normal voltage regulation function.................................................................214
12.10.3.4 Check the undervoltage block function............................................................................. 214
12.10.3.5 Check the upper and lower busbar voltage limit............................................................. 215
12.10.3.6 Check the overcurrent block function................................................................................ 215
12.10.3.7 Single transformer................................................................................................................. 215
12.10.3.8 Parallel voltage regulation.................................................................................................... 216
12.10.3.9 Completing the test.............................................................................................................. 220
12.10.4 Single command, 16 signals SINGLECMD.............................................................................220
12.10.5 Interlocking.................................................................................................................................220
12.11 Logic.................................................................................................................................................220
12.11.1 Tripping logic, common 3-phase output SMPPTRC .......................................................... 220
12.11.1.1 Three-phase operating mode..............................................................................................220
12.11.1.2 1ph/3ph operating mode......................................................................................................221
12.11.1.3 1ph/2ph/3ph operating mode.............................................................................................221
12.11.1.4 Circuit breaker lockout..........................................................................................................222
12.11.1.5 Completing the test...............................................................................................................223
12.11.2 Integrator TIGAPC..................................................................................................................... 223
12.11.2.1 Completing the test...............................................................................................................223
12.12 Monitoring.......................................................................................................................................223
12.12.1 Gas medium supervision SSIMG............................................................................................. 223
12.12.1.1 Testing the liquid medium supervision for alarm and lock out conditions............... 223
12.12.1.2 Completing the test.............................................................................................................. 224
12.12.2 Liquid medium supervision SSIML.........................................................................................224
12.12.2.1 Testing the liquid medium supervision for alarm and lock out conditions............... 224
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Commissioning manual
12.12.2.2 Completing the test.............................................................................................................. 224
12.12.3 Breaker monitoring SSCBR......................................................................................................224
12.12.3.1 Verifying the settings............................................................................................................225
12.12.3.2 Completing the test...............................................................................................................226
12.12.4 Event function EVENT...............................................................................................................226
12.12.5 Limit counter L4UFCNT............................................................................................................226
12.12.5.1 Completing the test...............................................................................................................227
12.13 Metering...........................................................................................................................................227
12.13.1 Pulse-counter logic PCFCNT....................................................................................................227
12.13.2 Function for energy calculation and demand handling ETPMMTR..................................227
12.13.2.1 Verifying the settings............................................................................................................ 227
12.13.2.2 Completing the test.............................................................................................................. 228
12.14 Station communication................................................................................................................ 228
12.14.1 Multiple command and transmit MULTICMDRCV / MULTICMDSND.............................. 228
12.15 Remote communication............................................................................................................... 229
12.15.1 Binary signal transfer BinSignReceive, BinSignTransm.....................................................229
12.16 Basic IED functions........................................................................................................................230
12.16.1 Parameter setting group handling SETGRPS...................................................................... 230
12.16.1.1 Verifying the settings............................................................................................................230
12.16.1.2 Completing the test.............................................................................................................. 230
12.17 Exit test mode.................................................................................................................................231
Section 13 Checking the directionality........................................................................... 233
13.1 Overview.......................................................................................................................................... 233
13.2 Testing the directionality of the distance protection............................................................ 233
Section 14 Commissioning and maintenance of the fault clearing system............... 235
14.1 Commissioning tests.................................................................................................................... 235
14.2 Periodic maintenance tests......................................................................................................... 235
14.2.1 Visual inspection....................................................................................................................... 236
14.2.2 Maintenance tests.....................................................................................................................236
14.2.2.1 Preparation..............................................................................................................................236
14.2.2.2 Recording.................................................................................................................................236
14.2.2.3 Secondary injection............................................................................................................... 236
14.2.2.4 Alarm test.................................................................................................................................237
14.2.2.5 Self supervision check........................................................................................................... 237
14.2.2.6 Trip circuit check.................................................................................................................... 237
14.2.2.7 Measurement of service currents....................................................................................... 237
14.2.2.8 Restoring................................................................................................................................. 238
Section 15 Troubleshooting............................................................................................. 239
15.1 Checking the self supervision signals....................................................................................... 239
15.1.1 Checking the self supervision function.................................................................................239
15.1.1.1 Determine the cause of an internal failure........................................................................239
15.1.2 Self supervision HMI data........................................................................................................ 239
15.1.2.1 General IED status..................................................................................................................239
15.2 Fault tracing................................................................................................................................... 240
Table of contents
9
Commissioning manual
15.2.1 Internal fault indications......................................................................................................... 240
15.2.2 Using front-connected PC....................................................................................................... 241
15.2.3 Diagnosing the IED status via the LHMI hint menu............................................................242
15.2.4 Hardware re-configuration..................................................................................................... 244
15.3 Repair instruction.......................................................................................................................... 245
15.4 Repair support............................................................................................................................... 246
15.5 Maintenance................................................................................................................................... 246
Section 16 Glossary........................................................................................................... 247
Table of contents
10
Commissioning manual
Section 1 Introduction
1.1 This manual
GUID-AB423A30-13C2-46AF-B7FE-A73BB425EB5F v19
The commissioning manual contains instructions on how to commission the IED. The manual
can also be used by system engineers and maintenance personnel for assistance during the
testing phase. The manual provides procedures for the checking of external circuitry and
energizing the IED, parameter setting and configuration as well as verifying settings by
secondary injection. The manual describes the process of testing an IED in a substation which
is not in service. The chapters are organized in the chronological order in which the IED should
be commissioned. The relevant procedures may be followed also during the service and
maintenance activities.
1.2 Intended audience
GUID-C9B8127F-5748-4BEA-9E4F-CC762FE28A3A v10
This manual addresses the personnel responsible for commissioning, maintenance and taking
the IED in and out of normal service.
The commissioning personnel must have a basic knowledge of handling electronic equipment.
The commissioning and maintenance personnel must be well experienced in using protection
equipment, test equipment, protection functions and the configured functional logics in the
IED.
1MRK 502 067-UEN B Section 1
Introduction
11
Commissioning manual
1.3 Product documentation
1.3.1 Product documentation set
GUID-3AA69EA6-F1D8-47C6-A8E6-562F29C67172 v15
IEC07000220-4-en.vsd
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Application manual
Operation manual
Installation manual
Engineering manual
Communication
protocol manual
Cyber security
deployment guideline
Technical manual
Commissioning manual
IEC07000220 V4 EN-US
Figure 1: The intended use of manuals throughout the product lifecycle
The engineering manual contains instructions on how to engineer the IEDs using the various
tools available within the PCM600 software. The manual provides instructions on how to set
up a PCM600 project and insert IEDs to the project structure. The manual also recommends a
sequence for the engineering of protection and control functions, LHMI functions as well as
communication engineering for IEC 60870-5-103, IEC 61850, DNP3, LON and SPA.
The installation manual contains instructions on how to install the IED. The manual provides
procedures for mechanical and electrical installation. The chapters are organized in the
chronological order in which the IED should be installed.
The commissioning manual contains instructions on how to commission the IED. The manual
can also be used by system engineers and maintenance personnel for assistance during the
testing phase. The manual provides procedures for the checking of external circuitry and
energizing the IED, parameter setting and configuration as well as verifying settings by
secondary injection. The manual describes the process of testing an IED in a substation which
is not in service. The chapters are organized in the chronological order in which the IED should
be commissioned. The relevant procedures may be followed also during the service and
maintenance activities.
The operation manual contains instructions on how to operate the IED once it has been
commissioned. The manual provides instructions for the monitoring, controlling and setting of
the IED. The manual also describes how to identify disturbances and how to view calculated
and measured power grid data to determine the cause of a fault.
Section 1 1MRK 502 067-UEN B
Introduction
12
Commissioning manual
The application manual contains application descriptions and setting guidelines sorted per
function. The manual can be used to find out when and for what purpose a typical protection
function can be used. The manual can also provide assistance for calculating settings.
The technical manual contains operation principle descriptions, and lists function blocks, logic
diagrams, input and output signals, setting parameters and technical data, sorted per
function. The manual can be used as a technical reference during the engineering phase,
installation and commissioning phase, and during normal service.
The communication protocol manual describes the communication protocols supported by
the IED. The manual concentrates on the vendor-specific implementations.
The point list manual describes the outlook and properties of the data points specific to the
IED. The manual should be used in conjunction with the corresponding communication
protocol manual.
The cyber security deployment guideline describes the process for handling cyber security
when communicating with the IED. Certification, Authorization with role based access control,
and product engineering for cyber security related events are described and sorted by
function. The guideline can be used as a technical reference during the engineering phase,
installation and commissioning phase, and during normal service.
1.3.2 Document revision history
GUID-C8027F8A-D3CB-41C1-B078-F9E59BB73A6C v2.1.1
Document revision/date History
January 2016 First Release
March 2019 Maintenance Release
1.3.3 Related documents
GUID-94E8A5CA-BE1B-45AF-81E7-5A41D34EE112 v4
Documents related to REG670 Document numbers
Application manual 1MRK 502 065-UEN
Commissioning manual 1MRK 502 067-UEN
Product guide 1MRK 502 068-BEN
Technical manual 1MRK 502 066-UEN
Type test certificate 1MRK 502 068-TEN
670 series manuals Document numbers
Operation manual 1MRK 500 123-UEN
Engineering manual 1MRK 511 355-UEN
Installation manual 1MRK 514 024-UEN
Communication protocol manual, DNP3 1MRK 511 348-UUS
Communication protocol manual, IEC 60870-5-103 1MRK 511 351-UEN
Communication protocol manual, IEC 61850 Edition 1 1MRK 511 349-UEN
Communication protocol manual, IEC 61850 Edition 2 1MRK 511 350-UEN
Communication protocol manual, LON 1MRK 511 352-UEN
Communication protocol manual, SPA 1MRK 511 353-UEN
Point list manual, DNP3 1MRK 511 354-UUS
Accessories guide 1MRK 514 012-BEN
Table continues on next page
1MRK 502 067-UEN B Section 1
Introduction
13
Commissioning manual
670 series manuals Document numbers
Cyber security deployment guideline 1MRK 511 356-UEN
Connection and Installation components 1MRK 513 003-BEN
Test system, COMBITEST 1MRK 512 001-BEN
1.4 Document symbols and conventions
1.4.1 Symbols
GUID-2945B229-DAB0-4F15-8A0E-B9CF0C2C7B15 v12
The electrical warning icon indicates the presence of a hazard which could
result in electrical shock.
The warning icon indicates the presence of a hazard which could result in
personal injury.
The caution hot surface icon indicates important information or warning about
the temperature of product surfaces.
Class 1 Laser product. Take adequate measures to protect the eyes and do not
view directly with optical instruments.
The caution icon indicates important information or warning related to the
concept discussed in the text. It might indicate the presence of a hazard which
could result in corruption of software or damage to equipment or property.
The information icon alerts the reader of important facts and conditions.
The tip icon indicates advice on, for example, how to design your project or
how to use a certain function.
Although warning hazards are related to personal injury, it is necessary to understand that
under certain operational conditions, operation of damaged equipment may result in
degraded process performance leading to personal injury or death. It is important that the
user fully complies with all warning and cautionary notices.
Section 1 1MRK 502 067-UEN B
Introduction
14
Commissioning manual
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ABB Relion 670 series Commissioning Manual

Relion 670 series
ABB
Brand
ABB
Model
Relion 670 series
Type
Commissioning Manual
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