Toro E-Z Vac Standard Bagger, Zero Turn Radius Riding Mower User manual

Toro
Brand
Toro
Model
E-Z Vac Standard Bagger, Zero Turn Radius Riding Mower
Category
Air blowers/dryers
Type
User manual
FormNo.3437-309RevA
E-ZVac
™
StandardBagger
Zero-TurnRadiusRidingMower
ModelNo.78481—SerialNo.400000000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3437-309*A
WARNING
CALIFORNIA
Proposition65Warning
UseofthisproductmaycauseexposuretochemicalsknowntotheStateofCalifornia
tocausecancer,birthdefects,orotherreproductiveharm.
Introduction
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.Toro.comforproductsafetyandoperation
trainingmaterials,accessoryinformation,helpnding
adealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineT oroparts,or
additionalinformation,contactanAuthorizedService
DealerorT oroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure
1,Figure2,andFigure3identifythelocationofthe
modelandserialnumbersontheproduct.Writethe
numbersinthespaceprovided.
g037896
Figure1
1.Baggermodelandserial-numberlocation
g003368
Figure2
1.Blowermodelandserial-numberlocation
g309299
Figure3
1.Blowermodelandserial-numberlocation
©2020—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure4),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure4
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Safety.......................................................................4
TowingSafety.....................................................4
SafetyandInstructionalDecals..........................5
Setup........................................................................7
1PreparingtheMachine.....................................9
2InstallingtheROPSPin....................................9
3InstallingtheWeightKit..................................10
4InstallingtheBaggerSupport(If
Applicable).....................................................11
5InstallingtheTransmissionSupport................12
6InstallingtheCrossBrace..............................12
7InstallingthePivotAssembly..........................14
8InstallingtheHold-DownRod.........................14
9AssemblingtheHood.....................................15
10InstallingtheHood.......................................15
11InstallingtheBags........................................16
12InstallingtheHitchCover.............................17
13RemovingtheExistingBeltCover,
Bracket,andDischargeChute.......................17
14InstallingtheBlower-PulleyAssembly
andBelt-CoverBracket.................................18
15InstallingtheBafe.......................................21
16InstallingtheBlowerAssembly.....................22
17InstallingtheBlowerBelt,Spring,and
Blower-BeltCover.........................................25
18InstallingtheDischargeTubes.....................27
19AdjustingtheParkingBrake.........................30
20CheckingtheTirePressure..........................30
Operation................................................................30
EmptyingtheGrassBags.................................31
ClearingObstructionsfromtheBagger.............31
RemovingtheBagger.......................................32
TransportingtheMachine.................................32
OperatingTips.................................................32
Maintenance...........................................................34
RecommendedMaintenanceSchedule(s)...........34
CleaningtheHoodScreen................................34
InspectingtheBaggerAttachment....................35
CleaningtheBaggerandBags.........................35
InspectingtheBlowerBelt................................35
ReplacingtheBlowerBelt.................................35
GreasingtheIdlerArmforBlowerModels
78483to78488.............................................37
InspectingtheBagger.......................................37
InspectingtheMowerBlades............................37
SelectingtheMowerBlades.............................37
ReplacingtheGrassDeector..........................38
Storage...................................................................38
Troubleshooting......................................................39
3
Safety
•Becomefamiliarwiththesafeoperationofthe
equipment,withtheoperatorcontrols,andsafety
signs.
•Useextracarewithgrasscatchersorother
attachments.Thesecanchangetheoperating
characteristicsandthestabilityofthemachine.
•Followthemanufacturer'srecommendations
foraddingorremovingwheelweightsor
counterweightstoimprovestability.
•Donotuseagrasscatcheronsteepslopes.A
heavygrasscatchercouldcauselossofcontrol
oroverturnthemachine.
•Slowdownanduseextracareonhillsides.Be
suretotravelintherecommendeddirectionon
hillsides.Turfconditionscanaffectthestabilityof
themachine.Useextremecautionwhileoperating
neardrop-offs.
•Keepallmovementonslopesslowandgradual.
Donotmakesuddenchangesinspeed,direction,
orturning.
•Thegrasscatchercanobstructtheviewtothe
rear.Useextracarewhenoperatinginreverse.
•Usecarewhenloadingorunloadingthemachine
intoatrailerortruck.
•Neveroperatewiththedischargedeectorraised,
removedoraltered,unlessusingagrasscatcher.
•Keephandsandfeetawayfrommovingparts.Do
notmakeadjustmentswiththeenginerunning.
•Parkthemachineonlevelground,disengage
thedrives,andshutofftheenginebeforeleaving
theoperator'spositionforanyreasonincluding
emptyingthegrasscatcheroruncloggingthe
chute.
•Ifyouremovethegrasscatcher,besuretoinstall
anydischargedeectororguardthatmighthave
beenremovedtoinstallthegrasscatcher.Donot
operatethemowerwithouteithertheentiregrass
catcherorthegrassdeectorinplace.
•Donotleavegrassinthegrasscatcherfor
extendedperiodsoftime.
•Grasscatchercomponentsaresubjecttowear,
damageanddeterioration,whichcouldexpose
youtomovingpartsorallowobjectstobethrown.
Frequentlycheckcomponentsandreplacewith
themanufacturer'srecommendedparts,when
necessary.
TowingSafety
•Donotattachtowedequipmentexceptatthehitch
point.
•Followtheattachmentmanufacturer's
recommendationforweightlimitsfortowed
equipmentandtowingonslopes.
•Neverallowchildrenorothersinorontowed
equipment.
•Onslopes,theweightofthetowedequipmentmay
causelossoftractionandlossofcontrol.Reduce
towedweightandslowdown.
•Stoppingdistanceincreaseswiththeweightofthe
towedload.Travelslowlyandallowextradistance
tostop.
•Makewideturnstokeeptheattachmentclearof
themachine.
•Donottowaloadthatweighsmorethanthe
towingmachine.
4
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal109-6809
109-6809
1.Crushinghazardofhand—Donotremovethewholebaggerfromthemachine.Step1:Openthebaggertop.Step2:Removethe
bag(s)fromthebagger.Step3:Donotremovethebaggertopwhenitisclosed;openthebaggertopandthenremoveit.
decal106-5517
106-5517
1.Warning—donottouchthehotsurface.
decal126-4662
126-4662
1.Warning—readtheOperator’sManualforthecorrect
quantityofcounterbalanceweight(s).
2.Lossoftractionandsteeringorreducedstabilityhazard–Ez
Vaccounterbalanceweight(s)installedwithouttheEzVac
maycauselossoftractionandsteeringcontrol.TheEzVac
installedwithouttheEzVaccounterbalanceweight(s)can
causereducedstability.Installweight(s)onlywhentheEz
Vacisinstalled.
decal133-8061
133-8061
decal126-9451
126-9451
1.Thrownobjectshazard—Donotruntheblowerwithoutthe
entirecollectionsysteminstalledandlatched.
2.Warning–ReadtheOperator’smanualaboutcounterbalance
weightinstallation.
3.Lossoftractionandsteeringorreducedstabilityhazard–Ez
Vaccounterbalanceweight(s)installedwithouttheEzVac
maycauselossoftractionandsteeringcontrol.TheEzVac
installedwithouttheEzVaccounterbalanceweight(s)can
causereducedstability.Installweight(s)onlywhentheEz
Vacisinstalled.
5
decal126-9595
126-9595
1.Rotationindicator
2.Impeller/RotatingBladeshazard-Keephandsawayfrom
movingparts.Keepallsafetydevicesinplaceandworking.
Donotreachintotheblowerunlesstherotationindicator
hasstopped.DisengagethePTO,shutofftheengine,
removethekey,andwaitforallmovingpartstostop.
decal126-4853
126-4853
1.Impeller/RotatingBladeshazard-Keephandsawayfrom
movingparts.Keepallsafetydevicesinplaceandworking.
DoNotreachintoblowerunlessrotationindicatorhas
stopped.
decal126-4659
126-4659
1.Warning—hotpulley;allowtocool.
decal136-4164
136-4164
1.Warning—readtheOperator’sManual.4.Cutting/dismembermenthazard,impeller—keepawayfrom
movingparts;keepallguardsandcoversinplace.
2.Warning—hearingprotectionmustbeworn.
5.Cutting/dismembermenthazard,impeller—disengagethe
PTO,removethekey,andwaitforallmovingpartstostop.
3.Thrownobjecthazard—donotoperatetheblowerwithoutthe
entiresysteminstalledandlatched.
6.Warning;lossoftraction—donotoperatewithonly
counterbalanceweightsinstalled;donotoperatewithonly
E-ZVacinstalled;operateonlywithbothE-ZVacand
counterbalanceweightsinstalled.
6
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
–
Preparethemachine.
ROPS-pinassembly
2
Bolt(#10x3/4inch)
2
2
Washer(#10)
2
InstalltheROPSpin.
Weight2
Channelplate
2
Plate2
Tabbedplate2
Bolt(3/8x2-1/2inches)
4
Nut(3/8inch)
4
3
Flatweight2
Installtheweights.
Leftbaggersupport
1
Rightbaggersupport1
Bolt(5/16x3-1/4inches)
4
Flangenut(5/16inch)
4
4
Washer4
Installthebaggersupport.
5
Transmissionsupport1Installthetransmissionsupport.
Crossbrace
1
Hex-headbolt(5/16x7/8inch)
4
6
Flangenut(5/16inch)
4
Installthecrossbrace.
Pivotassembly1
7
Hairpincotter1
Installthepivotassembly.
Hold-downrod1
8
Hairpincotter1
Installthehold-downrod.
Hood1
Grassscreen
1
9
Hairpincotter2
Assemblethehood.
10
Hoodassembly1Installthehood.
11
Bag2Installthebags.
12
Hitchcover1Installthehitchcover.
13
Nopartsrequired
–
Removetheexistingbeltcover,bracket,
anddischargechute.
7
ProcedureDescription
Qty.
Use
Blower-pulleyassembly1
Belt-coverbracket1
Speednut
1
Carriagebolt(1/4x3/4inch)
2
Locknut(1/4inch)
2
Locknut(3/8inch)
3
Blowerpulley1
Locknut(3/4inch)
1
Washer1
14
Pulleymount1
Installtheblower-pulleyassembly.
Bafe
1
Carriagebolt(5/16x7/8inch)
1
Flangenut(5/16inch)
1
Carriagebolt(3/8x7/8inch)
2
15
Flangenut(3/8inch)
2
Installthebafe.
Blowerassembly1
Blowerbelt1
Pivotpin1
16
Rollpin(3/16x7/8inch)
1
Installtheblowerassembly.
Blower-beltcover1
17
Coverknob
1
Installthebaggerbelt,spring,and
blower-beltcover.
Uppertube1
Lowertube1
Bolt(#10x3/4inch)
3
Locknut(#10)
3
18
Washer(7/32inch)
3
Installthedischargetubes.
19
Nopartsrequired
–
Adjusttheparkingbrake.
20
Nopartsrequired
–
Checkthetirepressure.
8
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.Movethemotion-controlleverstotheNEUTRAL-LOCKposition.
3.Engagetheparkingbrake.
4.Shutofftheengineandremovethekey.
g037289
Figure5
2
InstallingtheROPSPin
Partsneededforthisprocedure:
2
ROPS-pinassembly
2
Bolt(#10x3/4inch)
2
Washer(#10)
Procedure
1.Usea#18(0.170inch)drillbitanddrilloutthe
lanyardholeintheROPS(Figure6).
2.Usetheself-tappingscrew(#10x3/4inch)and
washertosecuretheROPS-pinassemblyto
eachsideoftheROPSassembly(Figure6).
3.InserttheROPSpinintotheholeintheROPS
(Figure6).
g038295
Figure6
1.Drillwitha#18(0.170
inch)drillbit
3.Self-tappingscrew(#10x
3/4inch)
2.Washer(#10)4.ROPSpin
9
3
InstallingtheWeightKit
Partsneededforthisprocedure:
2Weight
2
Channelplate
2Plate
2Tabbedplate
4
Bolt(3/8x2-1/2inches)
4
Nut(3/8inch)
2Flatweight
Procedure
1.Usethebolts(3/8x2-1/2inches)nuts(3/8inch)
tosecuretheplatestotheweight(Figure7).
g185955
Figure7
1.Weight4.Tabbedplate
2.Channelplate5.Bolt(3/8x2-1/2inches)
3.Plate
6.Nut(3/8inch)
2.Usethenuts(3/8inch)toaddtheatweightto
theweightassemblyforamachinewitha122
cm(48inches)mowerdeck(Figure8).
g037628
Figure8
1.Nut(3/8inch)
3.Weightassembly
2.Flatweight
3.Usetheknob,washer,andcarriagebolt(3/8x
3-1/2inch)tosecureacasterweighttoeach
casterarm(Figure9).
g037891
Figure9
1.Carriagebolt(3/8x3-1/2inch)
2.Weight
3.Washer
4.Knob
5.Casterarm
10
4
InstallingtheBagger
Support(IfApplicable)
Partsneededforthisprocedure:
1
Leftbaggersupport
1Rightbaggersupport
4
Bolt(5/16x3-1/4inches)
4
Flangenut(5/16inch)
4Washer
Procedure
1.Removetheboltsandnutsthatsecuretheupper
trimtothemachine(Figure10).
g037892
Figure10
1.Flangenut3.Bolt
2.Uppertrim
2.Removeanddiscardtheboltsandnutsthat
securetheleftsideoftherearguardtothe
frame(Figure11).
g037893
Figure11
1.Boltsecuringtheleftdriveassembly
2.Flangenutsecuringtheleftdriveassembly
3.Boltsecuringtherearguard
4.Flangenutsecuringtherearguard
3.Removeandsetasidethe2angenutsthat
securetheleftdriveassemblytotheframe
(Figure11).
Note:Donotremovethebolts.
11
4.Aligntheholesonthesupporttotheboltsonthe
driveassemblyandlooselyinstallthenutsthat
yousetaside(Figure12).
g037894
Figure12
1.Flangenut(5/16inch)4.Leftbaggersupport
2.Washer5.Drive-assemblybolt
3.Bolt(5/16x3-1/4inches)6.Flangenut(5/16inch)
5.Usethe2bolts(5/16x3-1/4inches)andnutsto
securethesupporttotheframe(Figure12).
Note:Thesupportmountingtabisinstalledon
theinsideoftheframe;itdoesnotcoverthe
decal.
6.Tightenallthehardwarethatyouinstalled.
7.Followthisproceduretoinstalltherightsupport
frame.
5
InstallingtheTransmission
Support
Partsneededforthisprocedure:
1Transmissionsupport
Procedure
1.Removethe2angenutsfromthesupportbolts
ontheleftandrighttransmissionsandsetthem
aside(Figure13).
g037895
Figure13
1.Supportbolt
3.Transmissionsupport
2.Flangenut
2.Alignthebrackettothesupportboltsandsecure
themwiththe2angenutsyouremovedinthe
previousstep(Figure13).
12
6
InstallingtheCrossBrace
Partsneededforthisprocedure:
1
Crossbrace
4
Hex-headbolt(5/16x7/8inch)
4
Flangenut(5/16inch)
Procedure
1.Use2hex-headbolts(5/16x7/8inch)and
angenutstosecurethecrossbracetotheleft
andrightbaggersupport(Figure14).
g276069
Figure14
1.Hex-headbolt(5/16x7/8
inch)
3.Crossbrace
2.Flangenut(5/16inch)
2.Use2hex-headbolts(5/16x7/8inch)and
angenutstosecurethecrossbracetotherear
guard(Figure15).
g276070
Figure15
1.Flangenut(5/16inch)3.Crossbrace
2.Hex-headbolt(5/16x7/8
inch)
13
7
InstallingthePivot
Assembly
Partsneededforthisprocedure:
1Pivotassembly
1Hairpincotter
Procedure
1.Slidethesquareendofthepivotassembly
throughtheopeningintheleftbaggersupport
andthepostthroughtherightsupport(Figure
16).
g037900
Figure16
1.Pivotassembly2.Hairpincotter
2.Installthehairpincotterintotheposttosecure
thepivotassemblytothebaggersupport(Figure
16).
8
InstallingtheHold-Down
Rod
Partsneededforthisprocedure:
1Hold-downrod
1Hairpincotter
Procedure
1.Installhold-downrodtothepivotassembly
(Figure17).
g037978
Figure17
1.Hold-downrod2.Hairpincotter
2.Usethehairpincottertosecuretherodintothe
pivotassembly(Figure17).
14
9
AssemblingtheHood
Partsneededforthisprocedure:
1Hood
1
Grassscreen
2Hairpincotter
Procedure
Usethe2hairpincotterstosecurethegrassscreen
tothehood(Figure18).
g188636
Figure18
1.Grassscreen
3.Hairpincotter
2.Hood
10
InstallingtheHood
Partsneededforthisprocedure:
1Hoodassembly
Procedure
1.Removethehookontheairlterandrotate
thelterforwardsothatthebaggerhoodhas
clearanceforinstallation(Figure19).
g271928
Figure19
1.Rotatetheairlterforward.2.Airlterhook
2.Alignthekey-holefeatureonthepivotbracketto
thekeyonthepivotpinandslideitintoposition
(Figure20).
15
g037979
Figure20
1.Pivotbracket2.Pivotpin
3.Rotatethehoodtocaptureitwiththepivotpin.
4.Rotatetheairlterbacktoitsoriginalposition
andinstallthehook(Figure19).
11
InstallingtheBags
Partsneededforthisprocedure:
2Bag
Procedure
Hookthebagoverthepivotassembly(Figure21).
g037980
Figure21
1.Bag2.Pivotassembly
16
12
InstallingtheHitchCover
Partsneededforthisprocedure:
1Hitchcover
Procedure
1.Applyalubricanttothenippleonthehitchcover.
2.Alignthehitchcoveroverthehitchandpressit
intoplace(Figure22).
g211241
Figure22
1.Hitchcover3.Hitch
2.Nipple
13
RemovingtheExisting
BeltCover,Bracket,and
DischargeChute
NoPartsRequired
Procedure
Note:Cleantheareaaroundthebeltcoverbefore
removingit.
1.Lowerthemowerdecktothelowestheight-of-cut
position.
2.Removetherightbeltcover(Figure23).
g038092
Figure23
3.Removetherightbelt-coverbracket,2washers
(60-inchmowerdeckonly),and2angenuts
fromthemowerdeck(Figure24).
Note:Retainthehardwarethatyouremoved
duringthisproceduresothatitisavailablefor
changeover.
g038093
Figure24
1.Rightbelt-coverbracket3.Flangenuts
2.Washers-onlyon152cm
(60inch)mowerdeck
17
4.Removethelocknut,bolt,spring,andspacer
holdingthedeectortothepivotbrackets
(Figure25).
g015594
Figure25
1.Bolt
5.Springinstalled
2.Spacer6.Grassdeector
3.Locknut
7.J-hookendofspring
4.Spring
5.Removethegrassdeector(Figure25).
14
InstallingtheBlower-Pulley
AssemblyandBelt-Cover
Bracket
Partsneededforthisprocedure:
1Blower-pulleyassembly
1Belt-coverbracket
1
Speednut
2
Carriagebolt(1/4x3/4inch)
2
Locknut(1/4inch)
3
Locknut(3/8inch)
1Blowerpulley
1
Locknut(3/4inch)
1Washer
1Pulleymount
Procedure
1.Onthemower,removethespringtensionfrom
thespring-loadedidlerpulley;refertoFigure26
orFigure28.
Note:Forblowermodels78483,78484,
78485,78401,78402,and78403,usethe
spring-removaltool(T oroPartNo.92-5771)to
removethespringfromthemower-deckpost
(Figure27).
Note:Forblowermodels78486,78487,78488,
78404,78405,and78406,usearatchetinthe
squareholeintheidlerarmtoremovetension
ontheidlerspring(Figure28).
18
g036861
Figure26
Models78483,78484,78485,78401,78402,and78403
1.Clutchpulley3.Spring-loadedidlerpulley
2.Mowerbelt
4.Spring
g028279
Figure27
Models78483,78484,78485,78401,78402,and78403
1.Spring-removaltool(Toro
PartNo.92-5771)
4.Idlerarm
2.Idlerspring5.Mowerbelt
3.Mower-deckpost
g036865
Figure28
Models78486,78487,78488,78404,78405,and78406
1.Clutchpulley
4.Ratchet
2.Mowerbelt
5.Squareholeintheidler
armfortheratchet
3.Spring-loadedidlerpulley
2.Removethebeltfromtherightmower-deck
pulley.
3.Usea1-1/2inchwrenchtoholdthespindle
shaft,asyouremovethelocknut(3/4inch)and
washerfromthespindleshaft(Figure29).
Note:Setasidethelocknut(3/4inch)and
washerforblowermodels78486,78487,78488,
78404,78405,and78406.
g038095
Figure29
1.Locknut(3/4inch)3.Rightspindleshaft
2.Washer
19
4.Usea1-1/2inchwrenchtoholdthespindle
shaft,asyouinstallthedoublepulleyontothe
rightspindleshaft.
•Forblowermodels78483,78484,78485,
78401,78402,and78403,performthe
followingprocedure:
A.Usethelocknut(3/4inch)andwasherto
securethenewdoublepulleyontothe
rightspindleshaft(Figure30).
B.Torquethelocknut(3/4inch)to176to
217N∙m(130to160ft-lb).
g038253
Figure30
1.Locknut(3/4inch)
3.Doublepulley
2.Washer
4.Rightspindleshaft
•Forblowermodels78486,78487,78488,
78404,78405,and78406,performthe
followingprocedure:
A.Insertthethreadedstudsonpulley
mountthroughtheholesinthedeck
pulley(Figure31).
B.Usethelocknut(3/4inch)andwasher
thatyousetasideearliertosecurethe
deckpulleytothespindleshaft(Figure
31).
C.Torquethelocknut(3/4inch)to176to
217N∙m(130to160ft-lb).
D.Arrangetheblowerpulleyontothe
threadedstudsandlooselyinstallthe
locknut(Figure31).
E.Rotatetheblowerpulleyclockwiseuntil
itstops.
F.Torquethe3locknutsto18N∙m(13
ft-lb).
g188637
Figure31
1.Locknut(3/8inch)
5.Existingdeckpulley
2.Blowerpulley6.Pulleymount
3.Locknut(3/4inch)7.Rightspindleshaft
4.Washer
5.Ensurethatthebladeboltistorquedto115to
149N∙m(85to110ft-lb).
6.Installthemowerbeltaroundthelowerpulleyof
thedoublepulley(Figure32).
g038097
Figure32
1.Lowerpulley2.Mowerbelt
20
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Toro E-Z Vac Standard Bagger, Zero Turn Radius Riding Mower User manual

Toro
Brand
Toro
Model
E-Z Vac Standard Bagger, Zero Turn Radius Riding Mower
Category
Air blowers/dryers
Type
User manual
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