2. Ranger design
  3. 1505-FTL3

Ranger design 1505-FTL3 Installation guide

  • Hello! I've reviewed the installation guide for the RANGER DESIGN Cargo Rack 1505-FTL and Third Crossbar 15-U0525. This document details the step-by-step process for assembling and installing these products on compatible vehicles, including required tools and fastener kits. I'm ready to assist with any questions you have about the installation procedure or the features of these products.
  • What tools are required for installation?
    How many people are required for installation?
    What should I do after installing the front crossbar?
INSTALLATION GUIDE
1505-FTL Cargo Rack
Long Ford Transit 148" and 148" Ext Wheelbase ( Aluminum )
QUICK START GUIDE
REQUIRED ITEMS
2
PERSONS
q 1.1 Setup...............................................................................................................................................
q 1.2 Cargo Rack Assembly.....................................................................................................................
3 - 4
5 - 6
Phase 1 - Assembly
Phase 2 - Installation
NOTE: Use Sawhorses if possible, or use the box as a at protective surface on the ground or table.
q Cordless Impact
q Ratchet
q Tape Measure
q Marker
q Ladder
q Cutter
q 1/2" Socket
q 13mm Socket
q Sawhorse ( Optional )
q Box
q Knife
q 1/2" Wrench
q Silicone
q 2.1 Mounting Tracks Installation............................................................................................................
q 2.2 Cargo Rack Installation...................................................................................................................
7
8 - 11
For technical support, contact us at 1-800-565-5321 1505-FTL Installation Guide | REV. B2 | Page 3
PHASE 1 – ASSEMBLY
1.1 SETUP
1.1.1 Unpack components; compare with the bill of materials.
1.1.2 Verify all parts are present.
Item No. Description Qty.
18-053 Spacer 8
10-702 Mounting Track 2
10-4440 “C” Foot 4
15-0503 Front Crossbar 1
15-0513 Rear Crossbar 1
94-1008 Assembly Fastener Kit 1
96-1004 Install Fastener Kit 1
BILL OF MATERIALS
10-702
15-0513
15-0503
10-4440
18-053
For technical support, contact us at 1-800-565-5321 1505-FTL Installation Guide | REV. B2 | Page 4
94-1008 Fastener Kit Fastener Assembly
1.1.3 Fastener kits.
8×8×
#90-491 Carriage Bolt 5/16" × 1"
#98-123 Lock Washer
#94-105 Hex Nut
#98-117 Flat Washer
# 90-491
8×8×
Carriage Bolt
5/16"-18 × 1"
SS304
# 98-117
Flat Washer
5/16", O.D 3/4"
SS18-8
8×8×
# 98-123
Lock Washer
Regular 5/16"
SS304
8×8×
# 94-105
Hex Nut
5/16"-18
SS316wax
8×8×
96 - 1004 Fastener Kit Fastener Assembly
# 98-117
16×16×
Flat Washer
5/16", OD 3/4"
SS18-8
# 98-123
16×16×
Lock Washer
5/16"
SS304
# 90-209
8×8×
Hex Bolt
5/16"-18 × 1"
SS304
# 94-150 Channel Nut
5/16"
8×8×
# 90-004
8×8×
Hex Bolt
M8 50
8×8×
#90-209 Hex Bolt 5/16" × 1"
#98-123 Lock Washer
#98-117 Flat Washer
#94-150 Channel Nut
8×8×
#90-004 Hex Bolt M8 × 50
#98-123 Lock Washer
#98-117 Flat Washer
For technical support, contact us at 1-800-565-5321 1505-FTL Installation Guide | REV. B2 | Page 5
1.2.1 Slide carriage bolts on the bottom face of the crossbars.
NOTE: The track plug must be removed from the underneath of the front crossbar, and reinstalled
after the feet have been installed in the nal position, see 2.2.4.
PHASE 1 – ASSEMBLY
1.2 CARGO RACK ASSEMBLY
Rear crossbar
• Slide 2 pcs. of 1" carriage bolts.
Front crossbar
• Slide 2 pcs. of 1" carriage bolts.
HARDWARE USED
4×
#90-491 Carriage Bolt
5/16" × 1" SS304
PASSENGER SIDE
Rear crossbar
• Slide 2 pcs. of 1" carriage bolts.
Front crossbar
• Slide 2 pcs. of 1" carriage bolts.
DRIVER SIDE
HARDWARE USED
4×
#90-491 Carriage Bolt
5/16" × 1" SS304
For technical support, contact us at 1-800-565-5321 1505-FTL Installation Guide | REV. B2 | Page 6
HARDWARE USED
8× hand-tighten the nuts.
Carriage bolts are already on
the crossbars.
#98-123 Lock Washer
#98-117 Flat Washer
#94-105 Hex Nut
1.2.2 Install the feet on the Front, and Rear Crossbars.
For technical support, contact us at 1-800-565-5321 1505-FTL Installation Guide | REV. B2 | Page 7
PHASE 2 – INSTALLATION
2.1 MOUNTING TRACKS INSTALLATION
Mounting Track Orientation
REAR FRONT
use use use use
TOOLS
q Cordless Impact
q 13mm Socket
FASTENERS USED
8×
#90-004 Hex Bolt M8 × 50
#98-123 Lock Washer
#98-117 Flat Washer
2.1.1 • Remove existing plugs on the vehicle roof holes.
• Use a tap ( M8 - 1.25 ) to remove the excess dirt/paint in the holes of the van.
• Apply a bead of silicone around the bolts and holes, then fasten the tracks to the roof.
For technical support, contact us at 1-800-565-5321 1505-FTL Installation Guide | REV. B2 | Page 8
PHASE 2 – INSTALLATION
2.2 CARGO RACK INSTALLATION
2.2.1 Position the front and rear crossbars ( minimum two persons ) on the vehicle
so that the feet are on the mounting tracks.
Cargo Rack
For technical support, contact us at 1-800-565-5321 1505-FTL Installation Guide | REV. B2 | Page 9
distance < A >
distance < B >
distance < B >
distance < A >
FASTENERS USED
8×
TOOLS
q Ratchet
q 1/2" Socket
q Tape Measure
#90-209 Hex Bolt 5/16" × 1"
#98-123 Lock Washer
#98-117 Flat Washer
#94-150 Channel Nut
distance < foot to end of track >
2.2.2 • Make sure the crossbars are parallel to each other at the desired distance apart,
then attach all the “C” feet to the mounting tracks.
• Tighten the bolts that attach the foot plate to the ladder rack leg.
For technical support, contact us at 1-800-565-5321 1505-FTL Installation Guide | REV. B2 | Page 10
TOOLS
q Ratchet
q 1/2" Socket
IMPORTANT: Place the cargo rack warning label on a visible area, recommended on a partition.
2.2.3 Center the crossbars on the vehicle, then tighten all the “C” feet to the crossbars.
For technical support, contact us at 1-800-565-5321 1505-FTL Installation Guide | REV. B2 | Page 11
TOOLS
q Cutter
TRACK PLUG
2.2.4 After installation is complete, cut the track plug underneath the front crossbar to ll all the unused space.
Failure to do so will result in excessive wind noise.
For technical support, contact us at 1-800-565-5321 1505-FTL Installation Guide | REV. B2 | Page 12
“You have successfully installed your
1505-FTL Cargo Rack
Thank you for doing business with us.”
For any feedback or suggestions you may have, please contact: cs@rangerdesign.com
INSTALLATION GUIDE
15-U0525 THIRD CROSSBAR
Nissan NV 140" Wheelbase Low Roof & High Roof
Long Ford Transit 148" and 148" Ext Wheelbase
Regular Ford Transit 130" Wheelbase
CARGO RACK WITH
THIRD CROSSBAR
QUICK START GUIDE
REQUIRED ITEMS
2
PERSONS
q 1.1 Setup...............................................................................................................................................
q 1.2 Third Crossbar Assembly................................................................................................................
4 - 5
6 - 7
q 2.1 Channel Nut Installation.................................................................................................................
q 2.2 Third Crossbar Installation..............................................................................................................
8
9 - 11
Phase 1 - Assembly
Phase 2 - Installation
q Cordless Impact
q Ratchet
q Tape Measure
q Marker
q Ladder
q Cutter
q 1/2" Socket
q Box
q Knife
q 1/2" Wrench
For technical support, contact us at 1-800-565-5321 15-U0525 Installation Guide | REV. A1 | Page 4
PHASE 1 – ASSEMBLY
1.1 SETUP
1.1.1 Unpack components; compare with the bill of materials.
1.1.2 Verify all parts are present.
Item No. Description Qty.
10-4440 “C” Foot 2
15-0523 Third Crossbar 1
94-1015 Assembly Fastener Kit 1
96-1021 Install Fastener Kit 1
BILL OF MATERIALS
15-0523
10-4440
For technical support, contact us at 1-800-565-5321 15-U0525 Installation Guide | REV. A1 | Page 5
94-1015 Fastener Kit Fastener Assembly
1.1.3 Fastener kits.
4×
#90-491 Carriage Bolt 5/16" × 1"
#98-123 Lock Washer
#94-105 Hex Nut
#98-117 Flat Washer
# 90-491
4×
Carriage Bolt
5/16"-18 × 1"
SS304
# 98-117
Flat Washer
5/16", O.D 3/4"
SS18-8
4×
# 98-123
Lock Washer
Regular 5/16"
SS304
4×
# 94-105
Hex Nut
5/16"-18
SS316wax
4×
96-1021 Fastener Kit Fastener Assembly
# 90-209
4×
Hex Bolt
5/16"-18 × 1"
SS304
# 98-117
4×
Flat Washer
5/16", OD 3/4"
SS18-8
# 98-123
4×
Lock Washer
5/16"
SS304
4× # 94-150 Channel Nut
5/16"
4×
#90-209 Hex Bolt 5/16" × 1"
#98-123 Lock Washer
#98-117 Flat Washer
#94-150 Channel Nut
For technical support, contact us at 1-800-565-5321 15-U0525 Installation Guide | REV. A1 | Page 6
1.2.1 Slide carriage bolts on the bottom face of the crossbar.
PHASE 1 – ASSEMBLY
1.2 THIRD CROSSBAR ASSEMBLY
HARDWARE USED
2×
#90-491 Carriage Bolt
5/16" × 1" SS304
HARDWARE USED
2×
#90-491 Carriage Bolt
5/16" × 1" SS304
TIPS: Use tape to keep the bolts from sliding off.
NOTE: The track plug must be removed from the underneath of the crossbar, and reinstalled after the
feet have been installed in the nal position.
DRIVER SIDE
• Slide 2 pcs. of 1" carriage bolts.
PASSENGER SIDE
• Slide 2 pcs. of 1" carriage bolts.
For technical support, contact us at 1-800-565-5321 15-U0525 Installation Guide | REV. A1 | Page 7
HARDWARE USED
4× hand-tighten the nuts.
Carriage bolts are already on
the crossbows.
#98-123 Lock Washer
#98-117 Flat Washer
#94-105 Hex Nut
1.2.2 Install the feet on the crossbar.
For technical support, contact us at 1-800-565-5321 15-U0525 Installation Guide | REV. A1 | Page 8
PHASE 2 – INSTALLATION
2.1 CHANNEL NUT INSTALLATION
2.1.1 Attach two channel nuts on each mounting track.
#94-150 Channel Nut
HARDWARE USED
4×
/