Genuine Accessories
Revision Date
07/06/2023 Page 1 of 9
Electronic Installation Instructions
NOTICE: Improperly installed Crossbars may increase wind noise in the vehicle cabin.
To avoid, ensure that the Crossbars are installed in the correct position by following the instructions below.
Application Notes
Part Weight (Gross) FMVSS 110 Compliance Information
1) Read the entire Installation Instructions prior to beginning the installation of this accessory.
2)
3) Make sure the vehicle is completely clean and dry in the area(s) the part is to be installed.
4) Ensure the vehicle is properly protected in the area(s) that the accessory is to be installed.
5) NEVER place tools on painted surfaces, seating surfaces, dash pad, console or floor carpet/mats.
6) Always wear appropriate personal protective equipment, including gloves, safety glasses, etc., when required.
Loads must be evenly distributed and secured. Failure to adhere to distribution requirements may result in loss of vehicle control, severe personal injury, or death.
Any weight carried on the vehicle will adversely affect its handling particularly in cornering or in a cross wind and the vehicle should therefore be driven with increased caution.
Only use NON-STRETCH tie down straps. Use of stretch elastic tie downs may cause loss of load, potential serious injury, and vehicle damage.
Never exceed crossbars load limit of 165 LBS / 75 KG. Failure to adhere to load limits may result in loss of vehicle control, severe personal injury, or death.
REGULARLY CHECK THE TIGHTNESS BY PERFORMING A TUG ON CROSSBARS.
THEY SHOULD NOT MOVE. If crossbars move, see step 4-6 for proper tightening. Incorrect clamp tightness can cause crossbar separation from vehicle resulting in product
failure and vehicle damage. Serious physical injury may occur.
Tape Measure Clean Cloth Step Ladder
Flat-Blade
Screwdriver Torque Wrench 5mm Hex Socket
Notes to the installer:
Basic Required Tools
Denotes cautions to be taken to avoid
vehicle and component damage
Mask Hearing Protection
Denotes cautions to be taken to avoid
physical injury or electronic component
damage
Denotes specific tools that are necessary to
complete a step
N
O
T
E
Denotes important information to be
reviewed during the step
Glasses Gloves
Instructional Symbols / Definitions
Denotes warnings that may lead to serious
physical injury or vehicle damage
Denotes quality processes to be checked
prior to moving to the next step
Denotes personal protective equipment (PPEs) that
may be required for a step. Examples of safety
equipment icons noted below:
If this is aprinted copy of the installation instructions, ensure you have the latest revision by scanning
the QR code or by entering the website address listed below before beginning installation. Use the
latest revision date as noted by “Rev. Date” above.
www.hyundaiaccessories.com/admin_media_uploads/installationSheets/bef21_ac000.pdf
Only applicable to steel roof models. Do NOT install on vehicles equipped with Sunroof / Panoramic Roof.
(B) Dealer Technician
(C) Master Technician or Specialist
Crossbars
Model Year
2024~
Difficulty:
( A )
Part No.
BEF21 AC000
Vehicle Model: Kona Accessory:
Note:
Difficulty stated above reflects the minimum level of
expertise required to install the accessory:
Language
English
Rev. Date
7/6/2023
(A) Customer
15.52
lbs
All dealers must determine if the Net weight they have added in the form of all options or accessories, when added to the weight of all Port/Dealer Installed options
or accessories, exceeds the lesser of 1.5% of GVWR or 100 lbs. If the additional weight does exceed the lesser of the indicated thresholds, a “Load Carrying
Capacity Reduced” label must be installed. A black, fine-point, indelible marker must be used to write by hand onto the label, the reduced carrying capacity in
kilograms or pounds, which is the total weight of all added options and accessories.
Load Label Part Number: NP070 - 09003
7.04
kg
If applicable, scan the barcode label located on the accessory part or packaging prior to installing, to register the part. If this accessory is installed as a replacement, register the removal of the
old part before registering the new part. Old and new parts will have different barcode data, and the old registration cannot be reused.
Genuine Accessories
Revision Date
07/06/2023 Page 2 of 9
No. No.
1 3
2 4
1 2
No. No.
1 4
2 5
3 6
Hardware Kit Total
3
Service Part Overview
Qty
Service Part Number
Description
Qty
Service Part Number
Description
1
BEF21 AC100
Front Crossbar Assy.
1
BEF21 AC970
Right Crossbar Cover
1
BEF21 AC200
1
Rear Crossbar (Shorter Bar)
5mm Hex Key
Key
Hardware Kit Contents
A B
Kit Overview
1Front Crossbar (Longer Bar)
Description
Description
Qty
Qty
1Hardware Bag
1
Quick Reference Guide
Rear Crossbar Assy.
1
S9F21 AC300
Key & Lock Core Set
1
BEF21 AC960
Left Crossbar Cover
1
S9F21 AC400
5mm Hex Key
1
2
3
4
3
4
X2
1
2
5
6
X4
Genuine Accessories
Revision Date
07/06/2023 Page 3 of 9
N
O
T
E
A. Using the provided 5mm hex key, loosen all eight (8) clamp bolts on both crossbars.
NOTE: Do not fully remove the bolts.
2
Be careful not to lose the keys.
5mm Hex Key
N
O
T
E
A. Expose the keyhole by carefully inserting a flat-blade screwdriver into the center upper notch of the cover and gently twist to disengage the key cover.
B. Insert a provided key and turn counterclockwise to unlock the crossbar cover.
C. Remove the key then remove the crossbar cover as shown.
D. Repeat procedure to the three (3) remaining crossbar covers.
E. Place the key and crossbar covers in a safe location for reinstallation.
1Flat-Blade Screwdriver and Key
Genuine Accessories
Revision Date
07/06/2023 Page 4 of 9
N
O
T
E
A. Before mounting the crossbars on the vehicle, identify the mounting direction and proper orientation of the front and rear crossbars.
NOTE: The front crossbar is the longer crossbar.
4
N
O
T
E
A. Clean the vehicle's roof rails in the highlighted areas shown above.
3Clean Cloth and Step Ladder
Genuine Accessories
Revision Date
07/06/2023 Page 5 of 9
5
N
O
T
E
IMPORTANT: Do NOT apply excessive force when tightening / torquing the clamp bolts.
A. Apply downward pressure on the clamp assemblies then tighten and torque the clamp bolts on the driver's side front and rear crossbars to: 3.1 N·m (32 kgf-cm, 28 lbf-in)
B. Apply downward pressure on the clamp assemblies then tighten and torque the clamp bolts on the passenger's side front and rear crossbars to: 5.2 N·m (53 kgf-cm, 46 lbf-in)
C. Torque the clamp bolts on the driver's side front and rear crossbars to: 5.2 N·m (53 kgf-cm, 46 lbf-in)
Step Ladder, Tape Measure and 5mm Hex Key
Slowly tighten the clamp bolts to a constant torque before reaching the final torque value. Excessive tightening of the clamp bolts may cause gaps to the crossbar
covers.
Do not scratch or damage the vehicle.
N
O
T
E
A. Locate the front crossbar (longer crossbar).
B. Verify "RH" and "LH" markings for proper orientation.
C. Carefully place the front crossbar onto the roof side rails, checking that the "FORWARD" arrow on the crossbar is pointing towards the front of the vehicle.
D. Position the forward bracket edge of the front crossbar 21.5" (546mm) from the forwardmost edge of the roof side rail on both sides of the vehicle.
CAUTION: The front crossbar should only be positioned 21.5" (546mm) from the leading edge of the side rails to prevent potentially increasing wind noise.
E. Locate the rear crossbar (shorter crossbar).
F. Verify "RH" and "LH" markings for proper orientation.
G. Carefully place the rear crossbar onto the roof side rails, checking that the "FORWARD" arrow on the crossbar is pointing towards the front of the vehicle.
H. Position the rear bracket edge of the rear crossbar 27.3" (693mm) from the forwardmost bracket edge of the front crossbar on both sides of the vehicle.
CAUTION: The rear crossbar should only be positioned 27.3" (693mm) from the leading edge of the front crossbar to prevent potentially increasing wind noise.
Ensure the roof crossbars are positioned properly.
Do not scratch or damage the vehicle.
6Torque Wrench, 5mm Hex Socket and Step Ladder
21.5" (546mm) 27.3" (693mm)
17.5" (444mm)
For Reference:
Genuine Accessories
Revision Date
07/06/2023 Page 6 of 9
Do not scratch or damage the vehicle.
8Step Ladder
N
O
T
E
A. Identify the left hand (LH) crossbar covers from the right hand (RH) crossbar covers by the markings on the back side of the covers, then install and fully seat all four (4) crossbar
covers onto the crossbars accordingly.
Ensure all four (4) crossbar covers are seated in place.
7Step Ladder
N
O
T
E
A. By hand, verify each crossbar that all four (4) clamp housings are tight onto the vehicle's roof side rails. No movement should occur.
NOTE: If any of the crossbar clamps are loose, return to step 5.
O.K
INCORRECT
Step.
8
Step.
5
Genuine Accessories
Revision Date
07/06/2023 Page 7 of 9
N
O
T
E
A. Temporarily remove and place the key aside.
B. Position the lower area of the key cover into the crossbar cover first, then apply pressure to the upper area of the key cover until an audible "click" is heard.
C. Repeat the procedure for the remaining three (3) key covers.
Ensure all four (4) key covers have seated in place.
Step Ladder
9
N
O
T
E
Step Ladder and Key
A. Insert provided key into the keyhole of the crossbar cover and turn clockwise to lock it in place.
NOTE: Ensure the crossbar cover seats flush onto the crossbar.
B. Repeat procedure to lock the remaining three (3) crossbar covers.
Be careful not to lose the keys.
10
Genuine Accessories
Revision Date
07/06/2023 Page 8 of 9
N
O
T
E
A. Place the provided crossbar keys, 5mm hex key, quick reference guide and these installation instructions into the hardware bag and place bag into the vehicle's glove box.
* Do not exceed 165 lbs / 75 kg of evenly distributed weight on crossbars.
* Do not drive vehicle over 75 mph / 120 kph with load attached to crossbars.
* Check the height of the vehicle before driving under tunnels or parking lots with low bridges when crossbars are installed.
* Do not use the 5mm hex key when the key cover is open, only use it when the crossbar cover has been removed from the crossbar.
Visual Check
Item to be Checked Result
11
Ensure the crossbars are locked in position and do not jiggle or rattle. Firmly grab
crossbar and wiggle in forward / rearward and upward / downward motions. No
movement should occur.
Crossbars are secure and clamps fully tightened.
Ensure crossbar covers and key covers are fully seated and locked in position.
Crossbar covers and key covers are locked in place and not loose.
Verify bag containing crossbar keys, 5mm hex key, quick reference guide (QRG)
and installation instructions is in vehicle's glove box.
Bag is placed in vehicle's glove box.
Confirm the crossbars are properly positioned as shown below.
Crossbars are in correct position.
Verify the clamps are fully seated onto side roof rails and tight.
Clamps are fully seated and tight.
MAX LOAD
165 lbs
MAX LOAD 165 LBS / 75 KG EVENLY DISTRIBUTED
MAX LOAD
MAX
SPEED
75
X = 21.5" (546mm)
Y = 27.3" (693mm)
Z = 17.5" (444mm)
Genuine Accessories
Revision Date
07/06/2023 Page 9 of 9
Key & Lock Core Set Service Part Installation
1Flat-Blade Screwdriver 2
N
O
T
E
NOTE: Key and Lock Core set should be replaced as a set to all four (4)
crossbar covers.
A. Carefully insert a flat-blade screwdriver into the back side of the crossbar
cover and depress the lock core's locking tab as shown.
B. Push the lock core forward from the back side of the crossbar cover.
C. Remove and discard the lock core.
N
O
T
E
A. Fully insert a new key into a new lock core.
Do not damage the crossbar cover.
3Flat-Blade Screwdriver 4
N
O
T
E
A. Align and insert the new lock core into the crossbar cover then using a flat-blade
screwdriver, depress the lock core's locking tab as shown.
B. Insert the lock core until fully engaged.
NOTE: Carefully listen for a "click" to ensure lock core has fully engaged.
N
O
T
E
A. Remove the key and confirm the lock core is fully seated into the crossbar
cover.
B. Repeat lock core replacement to the remaining three (3) crossbar covers.
Do not damage the crossbar cover.
/