Grizzly G1126 Owner's manual

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OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

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MODEL G1126

GEAR-HEAD MILL/DRILL

OWNER'S MANUAL

4HISMANUALPROVIDESCRITICALSAFETYINSTRUCTIONSONTHEPROPERSETUP

OPERATIONMAINTENANCEANDSERVICEOFTHISMACHINEEQUIPMENT

&AILURETOREADUNDERSTANDANDFOLLOWTHEINSTRUCTIONSGIVENINTHIS

MANUALMAYRESULTINSERIOUSPERSONALINJURYINCLUDINGAMPUTATION

ELECTROCUTIONORDEATH

4HEOWNEROFTHISMACHINEEQUIPMENTISSOLELYRESPONSIBLEFORITS

SAFEUSE4HISRESPONSIBILITYINCLUDESBUTISNOTLIMITEDTOPROPER

INSTALLATIONINASAFEENVIRONMENTPERSONNELTRAININGANDUSAGE

AUTHORIZATIONPROPERINSPECTIONANDMAINTENANCEMANUALAVAILABILITY

ANDCOMPREHENSIONAPPLICATIONOFSAFETYDEVICESBLADECUTTERINTEG

RITYANDTHEUSAGEOFPERSONALPROTECTIVEEQUIPMENT

4HEMANUFACTURERWILLNOTBEHELDLIABLEFORINJURYORPROPERTYDAMAGE

FROMNEGLIGENCEIMPROPERTRAININGMACHINEMODIFICATIONSORMISUSE

3OMEDUSTCREATEDBYPOWERSANDINGSAWINGGRINDINGDRILLINGAND

OTHERCONSTRUCTIONACTIVITIESCONTAINSCHEMICALSKNOWNTOTHE3TATE

OF#ALIFORNIATOCAUSECANCERBIRTHDEFECTSOROTHERREPRODUCTIVE

HARM3OMEEXAMPLESOFTHESECHEMICALSARE

s ,EADFROMLEADBASEDPAINTS

s #RYSTALLINESILICAFROMBRICKSCEMENTANDOTHERMASONRYPRODUCTS

s !RSENICANDCHROMIUMFROMCHEMICALLYTREATEDLUMBER

9OURRISKFROMTHESEEXPOSURESVARIESDEPENDINGONHOWOFTENYOU

DOTHISTYPEOFWORK4OREDUCEYOUREXPOSURETOTHESECHEMICALS

7ORKINAWELLVENTILATEDAREAANDWORKWITHAPPROVEDSAFETYEQUIP

MENTSUCHASTHOSEDUSTMASKSTHATARESPECIALLYDESIGNEDTOFILTER

OUTMICROSCOPICPARTICLES

Table of Contents

INTRODUCTION ............................................... 2

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SECTION 1: SAFETY ....................................... 7

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SECTION 2: CIRCUIT REQUIREMENTS ...... 10

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SECTION 3: SETUP ....................................... 11

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SECTION 4: OPERATIONS ........................... 22

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SECTION 5: ACCESSORIES ......................... 34

SECTION 6: MAINTENANCE ......................... 37

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SECTION 7: SERVICE ................................... 42

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SECTION 8: WIRING ...................................... 47

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SECTION 9: PARTS ....................................... 49

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WARRANTY AND RETURNS ........................ 59

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INTRODUCTION

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Contact Info

Machine Description

Manual Accuracy

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Identification

To reduce the risk of

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understand this entire

manual before beginning

any operations.

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MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G1126 GEAR-HEAD MILL/DRILL

Product Dimensions:

Weight.............................................................................................................................................................. 631 lbs.

Length/Width/Height............................................................................................................................. 47 x 32 x 55 in.

Foot Print (Length/Width)............................................................................................................................. 24 x 16 in.

Shipping Dimensions:

Type........................................................................................................................................................... Wood Crate

Content............................................................................................................................................................ Machine

Weight.............................................................................................................................................................. 705 lbs.

Length/Width/Height............................................................................................................................. 37 x 29 x 47 in.

Electrical:

Switch...........................................................................................................................................................Reversible

Switch Voltage............................................................................................................................................... 110/220V

Cord Length............................................................................................................................................................ 6 ft.

Cord Gauge....................................................................................................................................................14 gauge

Minimum Circuit Size........................................................................................................................................ 20 amp

Plug Included.......................................................................................................................................................... Yes

Motors:

Main

Type.................................................................................................................. TEFC Capacitor Start Induction

Horsepower...........................................................................................................................................1-1/2 HP

Voltage.................................................................................................................................................110/220V

Prewired......................................................................................................................................................110V

Phase........................................................................................................................................................ Single

Amps..........................................................................................................................................................18/9A

Speed.................................................................................................................................................1720 RPM

Cycle..........................................................................................................................................................60 Hz

Number Of Speeds........................................................................................................................................... 1

Power Transfer ......................................................................................................................................... Direct

Bearings........................................................................................................ Shielded, Permanently Lubricated

Machine Data Sheet

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Main Specifications:

Operation Info

Spindle Travel.............................................................................................................................................. 5 in.

Swing................................................................................................................................................... 20-1/2 in.

Longitudinal Table Travel.....................................................................................................................20-1/2 in.

Cross Table Travel....................................................................................................................................... 9 in.

Ram Travel.................................................................................................................................................12 in.

Head Travel............................................................................................................................................5-1/4 in.

Head Swivel.......................................................................................................................................... 360 deg.

Head Tilt........................................................................................................................... Right 30, Left 90 deg.

Max. Dist Spindle To Column.................................................................................................................9-1/2 in.

Max. Dist Spindle To Table........................................................................................................................ 16 in.

Drilling Cap For Cast Iron.............................................................................................................................1 in.

Drilling Cap For Steel................................................................................................................................... 1 in.

No. Of Vert. Spindle Speeds............................................................................................................................. 6

Range Of Vert. Spindle Speeds................................................................... 65, 130, 220, 480, 925, 1550 RPM

Quill Dia........................................................................................................................................................3 in.

Table Info

Table Length.............................................................................................................................................. 32 in.

Table Width............................................................................................................................................ 9-1/2 in.

Table Thickness..................................................................................................................................... 1-7/8 in.

No. Of T Slots....................................................................................................................................................4

T Slots Width......................................................................................................................................... 0.625 in.

T Slots Height............................................................................................................................................7/8 in.

T Slots Centers...................................................................................................................................... 2-1/8 in.

Stud Size................................................................................................................................................... 1/2 in.

Spindle Info

Spindle Taper................................................................................................................................................ R-8

End Milling Cap......................................................................................................................................... 3/4 in.

Face Milling Cap...........................................................................................................................................3 in.

Draw Bar Diameter..................................................................................................................................7/16 in.

Draw Bar TPI........................................................................................................................................ 7/16 - 20

Draw Bar Length.................................................................................................................................. 16-1/2 in.

Spindle Bearings..............................................................................................................................Ball Bearing

Lead Screw Info

Lead Screw Diameter............................................................................................................................15/16 in.

Lead Screw TPI...............................................................................................................................................10

Lead Screw Length.................................................................................................................................... 35 in.

Construction

Spindle Housing Const......................................................................................................................... Cast Iron

Table Const.......................................................................................................................................... Cast Iron

Head Const...........................................................................................................................................Cast Iron

Column Const.......................................................................................................................................Cast Iron

Base Const........................................................................................................................................... Cast Iron

Paint.......................................................................................................................................................... Epoxy

Other

Collars Calibrated..................................................................................................................................0.001 in.

Column Dia............................................................................................................................................ 4-1/2 in.

Optional Stand..........................................................................................................................................G5944

Mobile Base........................................................................................................................................... G7314Z

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Other Specifications:

ISO Factory ...................................................................................................................................................ISO 9001

Country Of Origin ..............................................................................................................................................Taiwan

Warranty ............................................................................................................................................................ 1 Year

Serial Number Location ............................................................................................ Machine Label on Head Casting

Assembly Time .......................................................................................................................................... 1-1/2 hours

Features:

Graduations in Inches

Servo-Type Variable Speed Power Feed Table With Auto Stops

Calibrated Fine Downfeed

Zero Setting Dials

Heavy-Duty Cast Iron Construction

Zero Setting Dials

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Safety Instructions for Machinery

4. ALWAYS USE HEARING PROTECTION

WHEN OPERATING MACHINERY.

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For Your Own Safety, Read Instruction

Manual Before Operating this Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This

manual uses a series of symbols and signal words intended to convey the level of importance

of the safety messages. The progression of symbols is described below. Remember that safety

messages by themselves do not eliminate danger and are not a substitute for proper accident

prevention measures.

Indicates a potentially hazardous situation which, if not avoided,

MAY result in minor or moderate injury. It may also be used to alert

against unsafe practices.

Indicates a potentially hazardous situation which, if not avoided,

COULD result in death or serious injury.

Indicates an imminently hazardous situation which, if not avoided,

WILL result in death or serious injury.

This symbol is used to alert the user to useful information about

proper operation of the machine.

NOTICE

Safety Instructions for Machinery

SECTION 1: SAFETY

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ERLY SUPERVISED PERSONNEL TO

OPERATE MACHINERY. BV`Z hjgZ

deZgVi^dc^chigjXi^dchVgZhV[ZVcYXaZVgan

jcYZghiddY#

8. KEEP CHILDREN/VISITORS AWAY.

@ZZe Vaa X]^aYgZc VcY k^h^idgh VlVn [gdb

bVX]^cZgn# L]Zc bVX]^cZ ^h cdi ^c jhZ!

Y^hXdccZXi ^i [gdb edlZg! adX` ^i dji! dg

Y^hVWaZ i]Z hl^iX] id bV`Z ^i Y^[[^Xjai [dg

jcVji]dg^oZYeZdeaZidhiVgii]ZbVX]^cZ#

9. UNATTENDED OPERATION. AZVk^c\

bVX]^cZ jcViiZcYZY l]^aZ ^ih gjcc^c\

\gZVian^cXgZVhZhi]Zg^h`d[VcVXX^YZcidg

egdeZginYVbV\Z#IjgcbVX]^cZOFFVcY

VaadlVaa bdk^c\ eVgih idXdbZ id V Xdb"

eaZiZhideWZ[dgZlVa`^c\VlVn#

10. DO NOT USE IN DANGEROUS

ENVIRONMENTS. 9D CDI jhZ bVX]^c"

Zgn ^c YVbe! lZi adXVi^dch! dg l]ZgZ Vcn

[aVbbVWaZdgcdm^djh[jbZhbVnZm^hi#

11. KEEP WORK AREA CLEAN AND WELL

LIGHTED. 8ajiiZgVcYYVg`h]VYdlhbVn

XVjhZVXX^YZcih#

12. USE A GROUNDED POWER SUPPLY

RATED FOR THE MACHINE AMPERAGE.

<gdjcYZYXdgYh b^c^b^oZ h]dX` ]VoVgYh#

DeZgVi^c\bVX]^cZdcVc^cXdggZXih^oZd[

X^gXj^i^cXgZVhZhg^h`d[[^gZ#

13.

ALWAYS DISCONNECT FROM POWER

SOURCE BEFORE SERVICING

MACHINERY#BV`ZhjgZhl^iX] ^h^c

D;;



edh^i^dcWZ[dgZgZXdccZXi^c\#

14. MAINTAIN MACHINERY WITH CARE.

@ZZeWaVYZhh]VgeVcYXaZVc[dgWZhiVcY

hV[ZhieZg[dgbVcXZ#;daadl^chigjXi^dch[dg

ajWg^XVi^c\VcYX]Vc\^c\VXXZhhdg^Zh#

15. MAKE SURE GUARDS ARE IN PLACE

AND WORK CORRECTLY BEFORE

USING MACHINERY.

Safety Instructions for Machinery

16. REMOVE CHUCK KEYS OR ADJUSTING

TOOLS. BV`Z V ]VW^i d[ cZkZg aZVk^c\

X]jX``Znhdgdi]ZgVY_jhibZciiddah^c$dc

i]ZbVX]^cZ·ZheZX^VaancZVghe^cYaZh

17. DAMAGED MACHINERY.8]ZX`[dgW^cY"

^c\ dg b^hVa^\cZY eVgih! Wgd`Zc eVgih!

addhZ Wdaih! di]Zg XdcY^i^dch i]Vi bVn

^beV^gbVX]^cZdeZgVi^dc#6alVnhgZeV^gdg

gZeaVXZYVbV\ZYeVgihWZ[dgZdeZgVi^dc#

18. DO NOT FORCE MACHINERY. Ldg` Vi

i]ZheZZY[dgl]^X]i]ZbVX]^cZdgVXXZh"

hdgnlVhYZh^\cZY#

19. SECURE WORKPIECE. JhZ XaVbeh dg

Vk^hZ id ]daY i]Z ldg`e^ZXZ l]Zc egVXi^"

XVa# 6 hZXjgZY ldg`e^ZXZ egdiZXih ndjg

]VcYhVcY[gZZhWdi]]VcYhiddeZgViZi]Z

bVX]^cZ#

20. DO NOT OVERREACH.BV^ciV^chiVW^a^in

VcY WVaVcXZ Vi Vaa i^bZh l]Zc deZgVi^c\

bVX]^cZ#

21. MANY MACHINES CAN EJECT

WORKPIECES TOWARD OPERATOR.

@cdlVcYVkd^YXdcY^i^dchi]ViXVjhZi]Z

ldg`e^ZXZid`^X`WVX`#

22. STABLE MACHINE. BVX]^cZhi]Vi bdkZ

Yjg^c\ deZgVi^dch \gZVian ^cXgZVhZ i]Z

g^h` d[ ^c_jgn VcY adhh d[ Xdcigda# KZg^[n

bVX]^cZh VgZ hiVWaZ$hZXjgZ VcY bdW^aZ

WVhZh^[jhZYVgZadX`ZYWZ[dgZhiVgi^c\#

23. CERTAIN DUST MAY BE HAZARDOUS

id i]Z gZhe^gVidgn hnhiZbh d[ eZdeaZ VcY

Vc^bVah!ZheZX^Vaan[^cZYjhi#7ZVlVgZd[

i]Z ineZ d[ Yjhi ndj VgZ ZmedhZY id VcY

ValVnhlZVgVgZhe^gVidgYZh^\cZYid[^aiZg

i]ViineZd[Yjhi#

24. EXPERIENCING DIFFICULTIES. >[ Vi

Vcn i^bZ ndj VgZ ZmeZg^ZcX^c\ Y^[[^Xjai^Zh

eZg[dgb^c\ i]Z ^ciZcYZY deZgVi^dc! hide

jh^c\i]ZbVX]^cZ8dciVXi djgIZX]c^XVa

Hjeedgi9ZeVgibZciVi*,%*)+".++(#

BdYZa<&&'+B[\#&%$.* 

"."

Additional Safety Instructions for Mill/Drills

1. UNDERSTANDING CONTROLS. BV`Z

hjgZndjjcYZghiVcYi]ZjhZVcYdeZgVi^dc

d[VaaXdcigdahWZ[dgZhiVgi^c\i]Zb^aa$Yg^aa#

2. SAFETY ACCESSORIES. Id gZYjXZ i]Z

g^h` d[ ^c_jgn [gdb [an^c\ X]^eh! ValVnh jhZ

V [VXZ h]^ZaY ^c VYY^i^dc id hV[Zin \aVhhZh

l]Zcjh^c\i]Zb^aa$Yg^aa#

3. CLEAN-UP.BZiVaX]^ehXVcXjindjg]VcYh#

9DCDIXaZVgX]^ehWn]VcYdgXdbegZhhZY

V^g i]Vi XVc [dgXZ i]Z X]^eh [Vi]Zg ^cid i]Z

bVX]^cZ#JhZVWgjh]dgkVXjjb!VcYcZkZg

XaZVgX]^ehl]^aZi]Zhe^cYaZ^hijgc^c\#

4. SECURING TOOLING. DW_ZXih i]Vi VgZ

i]gdlc Wn i]Z he^cc^c\ VXi^dc d[ i]Z b^aa$

Yg^aa XVc WZ YZVYan b^hh^aZh# 6alVnh [^gban

hZXjgZ i]Z Xjii^c\ idda WZ[dgZ hiVgi^c\ i]Z

bVX]^cZ# 6alVnh gZbdkZ i]Z X]jX` `Zn!

YgVlWVglgZcX]!VcYVcniddah^bbZY^ViZan

V[iZgjhZ#

5. CUTTING TOOL INSPECTION. >cheZXi

Xjii^c\iddah[dgh]VgecZhh!X]^eh!dgXgVX`h

WZ[dgZZVX] jhZ# GZeaVXZYjaa! X]^eeZY! dg

XgVX`ZY Xjii^c\ iddah ^bbZY^ViZan# =VcYaZ

Xjii^c\ iddah l^i] XVgZ# AZVY^c\ ZY\Zh VgZ

kZgnh]VgeVcYXVcXVjhZaVXZgVi^dch#

6. STOPPING SPINDLE. HZg^djh ^c_jgn bVn

dXXjg^[ndjignidhidei]Zbdk^c\he^cYaZWn

]VcY#9DCDIhidei]Zhe^cYaZjh^c\ndjg

]VcYdgVcndi]ZgdW_ZXi#6aadli]Zhe^cYaZ

idhidedc^ihdlc#

7. WORK HOLDING. 6ldg`e^ZXZi]VibdkZh

jcZmeZXiZYanYjg^c\deZgVi^dcXVcgZhjai^c

eZghdcVa^c_jgndgYVbV\Zididda^c\VcYi]Z

bVX]^cZ# 7Z[dgZ hiVgi^c\ i]Z bVX]^cZ! WZ

XZgiV^c i]Z ldg`e^ZXZ ^h egdeZgan XaVbeZY

idi]ZiVWaZ#C:K:G]daYi]Zldg`e^ZXZWn

]VcYYjg^c\deZgVi^dc#

8. MACHINE CARE AND MAINTENANCE.

CZkZg deZgViZ i]Z b^aa$Yg^aa l^i] YVbV\ZY

dg ldgc eVgih i]Vi XVc WgZV` VeVgi VcY

XVjhZ ^c_jgn dg egdeZgin YVbV\Z# BV^ciV^c

ndjg b^aa$Yg^aa ^c egdeZg ldg`^c\ XdcY^i^dc#

EZg[dgb gdji^cZ ^cheZXi^dch VcY bV^ciZ"

cVcXZegdbeian#EjiiddahVlVnV[iZgjhZ#

9. DISCONNECT POWER. IdVkd^Yedhh^WaZ

ZaZXigdXji^dc dg e]nh^XVa ^c_jgn! bV`Z hjgZ

i]Z b^aa ^h ijgcZY OFF! Y^hXdccZXiZY [gdb

^ihedlZghdjgXZ!VcYVaabdk^c\eVgih]VkZ

XdbZ id V XdbeaZiZ hide WZ[dgZ X]Vc\"

^c\ Xjii^c\ iddah dg hiVgi^c\ Vcn ^cheZXi^dc!

VY_jhibZcidgbV^ciZcVcXZegdXZYjgZ#

10. SPINDLE SPEEDS. ;dg hV[Z VcY \ddY

gZhjaih!hZaZXii]Zhe^cYaZheZZYi]Vi^hXdg"

gZXi[dgi]ZineZd[ldg`VcYbViZg^Va#6aadl

i]Zhe^cYaZidgZVX][jaaheZZYWZ[dgZWZ\^c"

c^c\VXji#

11. POWER DISRUPTION. >c i]Z ZkZci d[ V

adXVa edlZg djiV\Z Yjg^c\ deZgVi^dc! ijgc

OFF Vaa hl^iX]Zh id Vkd^Y edhh^WaZ hjYYZc

hiVgijedcXZedlZg^hgZhidgZY#

No list of safety guidelines can be complete.

Every shop environment is different. Always

consider safety first, as it applies to your

individual working conditions. Use this and

other machinery with caution and respect.

Failure to do so could result in serious per-

sonal injury, damage to equipment, or poor

work results.

Like all machinery there is potential danger

when operating this machine. Accidents are

frequently caused by lack of familiarity or

failure to pay attention. Use this machine

with respect and caution to decrease the

risk of operator injury. If normal safety pre-

cautions are overlooked or ignored, serious

personal injury may occur.

"&%"

BdYZa<&&'+B[\#&%$.* 

SECTION 2: CIRCUIT REQUIREMENTS

Serious personal injury could occur if you

connect the machine to power before com-

pleting the setup process. DO NOT connect

the machine to the power until instructed

later in this manual.

110/220V Operation

Full Load Amperage Draw

6be9gVlVi&&%KegZl^gZY################&-6beh

6be9gVlVi''%K##################################.6beh

Power Supply Circuit Requirements

I]ZedlZghjeeanX^gXj^i[dgndjgbVX]^cZBJHI

WZ \gdjcYZY VcY gViZY [dg i]Z VbeZgV\Z \^kZc

WZadl#CZkZggZeaVXZVX^gXj^iWgZV`ZgdcVcZm^hi"

^c\ X^gXj^i l^i] dcZ d[ ]^\]Zg VbeZgV\Z l^i]dji

Xdchjai^c\VfjVa^ÃZYZaZXig^X^VcidZchjgZXdbea^"

VcXZl^i]l^g^c\XdYZh#If you are unsure about

the wiring codes in your area or you plan to

connect your machine to a shared circuit, con-

sult a qualified electrician.

B^c^bjb8^gXj^iH^oZ&&%K################## '%6beh

B^c^bjb8^gXj^iH^oZ''%K################# &*6beh

Extension Cords

Jh^c\ZmiZch^dcXdgYhbVngZYjXZi]Za^[Zd[i]Z

bdidg# >chiZVY!eaVXZ i]Z bVX]^cZ cZVg V edlZg

hdjgXZ#>[ndjbjhijhZVcZmiZch^dcXdgY/

 ;dg&&%K!jhZViaZVhiV&'\Vj\ZXdgYi]Vi

YdZhcdiZmXZZY*%[ZZi^caZc\i]#

 ;dg''%K!jhZViaZVhiV&)\Vj\ZXdgYi]Vi

YdZhcdiZmXZZY*%[ZZi^caZc\i]#

 I]ZZmiZch^dcXdgYbjhi]VkZV\gdjcYl^gZ

VcYeaj\e^c#

Electrocution or fire could

result if machine is not

grounded and installed in

compliance with electrical

codes. Compliance MUST

be verified by a qualified

electrician!

<gdjcY^c\Egdc\^h

Adc\Zhid[i]ZI]gZZ

Egdc\h

8jggZci

8Vggn^c\Egdc\h

<gdjcYZY

DjiaZi

Figure 2. GZXdbbZcYZYeaj\ineZh#

+"&*Eaj\DjiaZi

[dg''%K

*"&*Eaj\DjiaZi

[dg&&%K

NOTICE

The Model G1126 is prewired for 110V oper-

ation. If you plan to operate your machine

at 220V, the motor must be rewired (see

Page 48).

Power Connection Device

I]ZBdYZa<&&'+XdbZhegZl^gZYl^i]VC:B6

*"&*eaj\[dgXdccZXi^dcidedlZg#>[ndjgZl^gZi]Z

bdidgid''%K!lZgZXdbbZcYjh^c\i]Zeaj\VcY

gZXZeiVXaZh]dlc^cFigure 2[dg''%K#

BdYZa<&&'+B[\#&%$.* 

"&&"

Wear safety glasses dur-

ing the entire setup pro-

cess!

This machine presents

serious injury hazards

to untrained users. Read

through this entire manu-

al to become familiar with

the controls and opera-

tions before starting the

machine!

SECTION 3: SETUP

The Model G3358 is a

heavy machine. Serious

personal injury may occur

if safe moving meth-

ods are not used. To be

safe, get assistance and

use power equipment to

move the shipping crate

and remove the machine

from the crate.

I]Z [daadl^c\VgZcZZYZY idXdbeaZiZi]Z hZije

egdXZhh!WjiVgZcdi^cXajYZYl^i]ndjgbVX]^cZ#

Description Qty

 HV[Zin<aVhhZh########################################### &

 8aZVcZg$9Z\gZVhZgPage 14#### 6hCZZYZY

 9^hedhVWaZH]deGV\h############### 6hCZZYZY

 ;dg`a^[i######################################################### &

 6YY^i^dcVaEZdeaZ####################################### &

 LgZcX]Zh&'!&,bb################################### &

 =ZmLgZcX]-bb####################################### &

Needed for Setup

Ndjg bVX]^cZ lVh XVgZ[jaan eVX`V\ZY [dg hV[Z

igVchedgiVi^dc# GZbdkZ i]Z eVX`V\^c\ bViZg^Vah

[gdb VgdjcY ndjg bVX]^cZ VcY ^cheZXi ^i# >[ ndj

Y^hXdkZgi]ZbVX]^cZ^hYVbV\ZY!please imme-

diately call Customer Service at (570) 546-9663

for advice.

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Otherwise, filing a freight claim can be difficult.

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Unpacking

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Inventory

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Before cleaning, gather the following:

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Basic steps for removing rust preventative:

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\adkZh#

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d[[ZVh^an#

 Note:To clean off thick coats of rust preven

tative on flat surfaces, such as tables, us

a PLASTIC paint scraper to scrape off th

majority of the coating before wiping it off wit

your rag. (Do not use a metal scraper or yo

may scratch your machine.)

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bZiVaegdiZXiVciidegZkZcigjhi#

Gasoline and petroleum

products have low flash

points and can explode

or cause fire if used to

clean machinery. Avoid

using these products

to clean machinery.

Many cleaning solvents

are toxic if inhaled.

Minimize your risk by only

using these products in a

well ventilated area.

NOTICE

Avoid chlorine-based solvents, such as

acetone or brake parts cleaner that may

damage painted surfaces. Always follow

the manufacturer’s instructions when using

any type of cleaning product.

Note:In a pinch, automotive degreasers, mineral

SPIRITSOR7$sCANBEUSEDTOREMOVERUSTPRE-

ventative. Before using these products, though,

test them on an inconspicuous area of your paint

to make sure they will not damage it.

Cleanup

H9692—Orange Power Cleaner & Degreaser

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Site Considerations

Weight Load

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Space Allocation

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iZcVcXZ VcY hZgk^XZ YZhXg^WZY ^c i]^h bVcjVa#

See below for required space allocation.

Physical Environment

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Wjbeh#

Electrical Installation

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Lighting

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Children or untrained people

may be seriously injured by

this machine. Only install in an

access restricted location.

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Moving & Placing

Machine

To move your machine into position:

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^c\bdk^c\#

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bVX]^cZ#

When using power lifting equipment, make

sure the equipment is safe, fully operational,

and adequately rated for the weight being

lifted. The operator of the equipment must

be experienced and able to use safe meth-

ods during these processes. Failure to heed

these warnings could result in serious per-

sonal injury or death.

Figure 9.Ine^XVaa^[i^c\higVeedh^i^dc#

Mounting

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aZVYhXgZl# GZ[Zg id Leadscrew Backlash dc

Page 46.

I]Z higdc\Zhi bdjci^c\ dei^dc ^h V I]gdj\]

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ldg`WZcX]Figure 10#

-ACHINE"ASE

7ORKBENCH

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7ORKBENCH

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Assembly

3. Attach the power feed body to the mounting

bracket assembly with the pre-installed cap

screws, then attach the mounting bracket to

the clamping bracket with the two hex bolts.

Before tightening completely, position the

power feed body so the gears mesh per-

fectly.

The Model G1126 features a 110V power feed,

which allows hands-free, side-to-side passes

while milling. Variable-speed feed control makes

flat surface milling more consistent.

To assemble the machine:

1. Attach the 2

/4" diameter drive gear to the left

end of the longitudinal table leadscrew. Slide

the gear over the shaft, as shown in Figure

12, then tighten the set screw.

Figure 12. Attaching drive gear.

2. Set the clamping bracket assembly on the left

end of the table and tighten down the mount-

ing bolts (Figure 13).

Drive Gear

Set Screw

Figure 13. Clamping bracket assembly.

Clamping Bracket

NOTICE

Use care when aligning the table leadscrew

gears with the gearing on the power feed.

The fit is correct when you can just slight-

ly wiggle one gear without engaging the

other. If there is too much space between

the gears, teeth can be stripped under

heavy loads. If the teeth mesh too tightly,

the bearings in the power feeder will have a

reduced life span.

4. Tighten the hex bolts when the gears are in

mesh (Figure 14).

5. Plug the rapid switch cord into the receptacle

provided on the bottom of the power feed

body.

6. Place the plastic gear cover on the bottom of

the power feed to protect the gears.

Figure 14. Attaching power feed body.

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Mounting Bolts

Hex Bolt

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7. Remove the pre-installed round end stops

from the slot on the front edge of the table,

then insert the power feed end stops in their

place and tighten them (Figure 15).

Note: The T-nuts for the pre-installed end

stops may be difficult to remove as a result of

the rust preventative used during shipping. If

this is the case, a light tap from a screwdriver

and hammer will release them.

NOTICE

Before using the Model G1126, place the

power feeder cord and the control cord for

the micro switch clear of any movements

that could pinch or crush them. Before

using the power feed, mark the maximum

distance the table can move before the

power feed comes in contact with the

machine’s base or when the leadscrew

runs out of threads. Use that mark as a

reference each time you re-adjust your

table stops. This is the best way to avoid

damaging the power feed and/or causing

an unsafe condition.

Figure 15. Power feed end stop.

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8. Remove the center travel stop at the front of

the table. Save the mounting bolts.

9. Secure the limit switch bracket to the front of

the mill/drill with the mounting bolts saved in

Step 8 (Figure 16).

Figure 16. Limit switch bracket.

10. Mount the limit switch to the limit switch

bracket with the (2) M8-1.25 x 10 cap screws.

Adjust the vertical position of the switch so

that the power feed end stops will contact the

buttons on either side of the switch. When

these buttons are depressed, the power feed

automatically turns OFF and table movement

stops (Figure 17).

Figure 17. Limit switch.

Limit Switch

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Figure 20. Head crank.

Head Crank

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15. Screw a black knob onto an end of each of

the three chrome feed levers.

16. Screw the levers with knobs into the threaded

holes on the hub, located on the right side of

the machine (Figure 21).

Figure 21. Feed levers.

Lever

Knob

Hub

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Grizzly G1126 Owner's manual

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