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A natural characteristic of granite and marble is its inherent lack of
uniformity. Because it is a completely natural material, it can have a
great deal of variation in color, shade, nish, tint, hardness, strength,
and so on.
Any time you use natural stone, you can always expect differences
from one tile to the next. You will frequently see dry seams, pit or
fossils. These areas are often lled in at the factory. Over time through
normal use, the ll may work its way out.
Even though stone tile is a natural product, it nevertheless can be
affected by extremes in weather. Both marble and granite are decorative
and durable, but they have different compositions and wear differently
in the elements.
We recommend barbecue island owners keep their island covered if
they are concerned about damage from constant exposure to weather.
This is particularly true in areas where there is snow, ice, or very hot
weather.
Stone is porous, especially marble, and often has natural ssures in the
surface. Constant exposure to extreme heat or cold can cause these
natural features to expand and eventually crack.
Although the stone has been properly nished and is suitable for use in
an outdoor environment, the factory does not apply a weather sealant
to our countertops. We never wish to second-guess how our customers
Cal Flame Care and Maintenance Guide
LTR50001132, Rev. B
Care and Maintenance Guide
Natural Stone
This brief guide describes how to clean, protect, and repair your Cal
Flame product.
For Cal Flame barbecue islands,
grills, replaces, and re pits
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want to use their barbecues or the locale they will use them in, so we
leave the choice of applying a weather sealant entirely up to owners.
We do not recommend any specic brand or manufacturer, although
there are literally hundreds of excellent products on the market
customers may choose from.
In addition to maintaining the stone tile surfaces, barbecue island
owners need to know that the grout between the tile, while it is durable,
can also be affected by both extremes in weather and by normal use.
Grout is much easier to repair than stone tile and gaps between the tile
can cause water to seep into the barbecue island and cause damage
to the interior.
In those instances where natural cracks occur, we recommend having an
experienced tile worker lling them with a material of a complementary
color. After the ller sets and is sanded smooth, apply a weather sealant
to help prevent further cracking.
Granite Top
Clean stone surfaces with a few drops of neutral cleaner, stone soap
(available from Monticello Granite) or a mild liquid dishwashing
detergent and warm water. Use a clean rag for best results.
Too much cleaner or soap may leave a lm and cause streaks.
Do not use products that contain lemon, vinegar or other acids on the
granite the high acid content may etch the surface.
Rinse the surface thoroughly after washing with the soap solution and
dry with a soft cloth.
Change the rinse water frequently.
Do’s
Dust surfaces frequently•
Clean surfaces with mild detergent or stone soap•
Thoroughly rinse and dry the surface after washing•
Blot up spills immediately•
Don’ts
Don’t use vinegar, lemon juice or other cleaners containing acids.•
Don’t use cleaners that contain acid such as bathroom cleaners, •
grout cleaners or tub & tile cleaners.
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Cal Flame Care and Maintenance Guide
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DO’s and DON’Ts of Tile Care
Do test scouring pads in a small area rst.•
Do use a silicone sealer on grout joints if continuous staining is a •
problem.
Do read and follow label directions for all cleaners.•
Do keep this information and refer to it when necessary.•
Do not combine ammonia and household bleaches.•
Do not use harsh cleaning agents (such as steel wool pads) which •
can scratch or damage the surface of your tile.
Do not place sharp object on tile surface.•
Never use wax to clean tile surface.•
Care
Protect against chipping by using a cutting board. •
Protect against scratches, especially on natural stone tiles. •
Avoid hard blows that can chip the tile. •
Standing water or other liquids can deteriorate tile and grout, and •
should always be removed.
Tile
Don’t use abrasive cleaners such as dry cleansers or soft •
cleansers.
Don’t mix bleach and ammonia; this combination creates a toxic •
and lethal gas.
Scratches and Chips
Small scratches are visible because they are lighter in color than the
surrounding areas. Making them darker will hide them. On dark stones,
we have had success using permanent black magic markers. Do not
use them on lighter stones. Apply the marker to the scratch, let it dry,
and then rub it off the surrounding area.
Both marble and granite may chip when subjected to a sudden impact.
If you have a large chip, try to nd the loose pieces. They can often be
epoxied back into place. The chip can also be lled with colored epoxy
to match the surrounding stone. Repairing this kind of damage should
be left to other knowledgeable professionals.
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If the stucco on yoru barbecue island ever becomes damaged, it can
be easily repaired using the stucco supplied in your barbecue care kit.
Use your nger or a putty knife to apply the stucco to the problem
Cleaning
Wash with detergent solution, and rinse. To clean dingy grout,
occasionally apply a solution of chlorine bleach and water to stand not
more than 5 minutes; rinse thoroughly and wipe dry. General-purpose
household cleaners may also be used if label says can be used on
ceramic tile; follow directions exactly. NEVER use scouring powders or
other abrasives as they will scratch the nish.
Stain Removal Guide
Stain Removal Agent
Grease and fats Soda and water or commercial spot lifter
Inks and colored dyes Household bleach
Blood Hydrogen Peroxide or household bleach
Coffee, tea, food, fruit,
lipstick, juices
Neutral cleaner in hot water followed by
hydrogen peroxide or household bleach
Caution: Vinegar may damage some tile.
Tile Repair
Your barbecue island was shipped with a care kit containing extra
tiles. If tiles on your barbecue island become damaged, remove the
damaged tile with a chisel and replaceit with a new tile. The new tile
should be secured to the table with speed set. Once the thin set is dry,
reapply grout (also included in the care kit) to the tile.
Tile Grout
The grout on your barbecue island should be sealed with a grout sealer
at least once a year. In cold climates, this process should be done more
often.
If repair of your grout becomes necessary, use the grout supplied in
your barbecue island care kit. Mix in with water to the consistency of
thick mud and apply it to the problem area. Once applied, wipe excess
material with a wet sponge.
Stucco
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To ensure safe and proper maintenance, we recommend you
follow these directions carefully.
Clean internal parts of the grill regularly as determined by the
amount of use and foods cooked. The entire grill should be cleaned
at least once a year.
In addition, keep the area around your grill clear and free from
combustible materials, gasoline, and other ammable vapors and
liquids. Do not obstruct the ow of combustion and ventilation air.
Rock or Brick
If your barbecue island has either a rock or brick nish, you will have
a container of mortar mix. This material is to be used if the mortar
around the rock or brick becomes damaged. Mix the speed set with
water to the consistency of thick mud and apply to the problem area.
Once applied, let the material set for a while and wipe gently with a
wire brush.
Stainless Steel
All exposed stainless steel surfaces require special attention if you
want to keep them looking clean and bright. Following these simple
instructions will help avoid scratching or damaging the nish and keep
your stainless steel attractive.
Cleaning instructions for grill interiors, including racks and burners, are
described after this section.
Although stainless steel grills will discolor and accumulate grime with
regular use, they can keep their original shine with periodic cleaning. We
strongly recommend using a surface protectant to prevent smudging
and surface rust from accumulating.
The easiest way to clean the grill is immediately after cooking is
completed. Doing so will extend the life of your grill, prevent grease
res, and present a pleasant appearance while you grill.
area. Once the repair has been done, make sure the stucco container
has an airtight seal so the remaining material will not hareden and be
used for future repairs.
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Cleaning Products and Materials
Avoid using these common cleaning products and materials – they
will damage the surface of your stainless steel.
CLR•
Lime-Away•
Oven cleaner•
Cleansers such as Ajax or Comet•
Ammonia•
Bleach•
Chlorine•
Steel wool pads•
Wire brushes•
Scrapers•
Pumice•
We recommend these products for cleaning your stainless steel:
Mild dish detergent such as Dawn•
Formula 409•
Fantastik•
Sheila Shine (exterior ONLY)•
WD-40 (exterior ONLY)•
Brasso (exterior ONLY)•
We have had best success with Sheila Shine, but WD-40 works very
well too. Sheila Shine is available in some hardware stores; WD-40
is widely available.
Some people have reported that using baking soda, lemon oil, olive
oil, vinegar, or club soda can be effective for cleaning light soil on all
stainless steel surfaces.
Do not use steel wool or wire brushes to scrub your grill. For light
soil, use a damp sponge or cloth. For heavier stains, use a Scotch-
Brite scrubber or similar product.
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Clean1.
Thoroughly clean stains, food, and grime using a sponge or damp
cloth with warm water and a mild dish soap. Use Fantastik or
Formula 409 to remove heavier soil.
Rinse2.
Thoroughly rinse all surfaces and dry them completely with a clean
towel. Do not allow stainless steel to air dry.
Polish3.
We strongly recommend that you apply a surface protectant to all
exposed stainless steel surfaces.
Spray a small amount of WD-40 or Sheila Shine on a piece of paper
towel and rub with the grain over the surface of the appliance. Using
a clean terry cloth or paper towel, polish the appliance by rubbing
with the grain until excess liquid is removed and the surface shines. It
should not be oily to the touch, however some residue is acceptable.
Some people have reported that using lemon oil products such as Old
English furniture polish is effective for polishing stainless steel and
protecting the surface.
Caution
Do not use WD-40 or Sheila Shine near food or on food
preparation surfaces as it is a health hazard. This includes
the interior of the grill, grill racks, stainless steel sinks, the
inside of cabinets, warming drawers, and ovens.
Fire
Hazard
NEVER spray WD-40 or Sheila Shine near an open ame!
These products are extremely ammable while in their
aerosol forms.
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Rust Removal
It is a common misconception that stainless steel does not rust. It does
not stain, corrode, or rust as easily as ordinary steel (it stains less),
but it is not stain-proof. If not properly protected and maintained, it
can corrode, pit, and discolor.
Important
Because salt will accelerate rust and corrosion, grill
or barbecue island owners who live near the beach
need to be diligent in maintaining their stainless steel
hardware. You need to clean and polish your stainless
steel frequently, apply a protectant, and ensure water
does not collect and puddle.
Periodically clean exterior stainless steel surfaces with WD-40 or Sheila
Shine and wipe down with a dry cloth or paper towel until surface is
free of rust. If there is signicant rust or corrosion, use a Scotch-Brite
scrubber.
Both of these products will act as a surface protectant and help resist
smudges, stains, and rust.
Caution
Although nitric acid (also called aqua fortis) can be
effective for rust removal, it is a highly corrosive chemical.
Because of the potential for injury or damage to your
stainless steel, we do not recommend using nitric acid.
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Seasonal Cleaning
If you haven’t used your grill in a few months, we recommend that you
clean the burners and the interior of your grill. Cleaning the burners
periodically will keep them burning evenly and cleanly and help prevent
“ashback”, a type of re in and around the gas tubes. This happens
when spiders and small insects inhabit or make nests in the burner
tubes, obstructing the gas ow.
IMPORTANT: Before removing the burners, turn OFF all of the
gas control knobs, shut off the fuel supply, and disconnect the
fuel line.
Remove the components1.
Remove the racks, the avor bars, and the ame tamers from
the grill and set them aside. They don’t need to be in the grill in
order to clean them. In fact, all of the items can be cleaned in a
dishwasher if you wish.
Leave the drip pan in place for now.
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Remove the burners2.
The burners can be
removed by taking out the
locking pins and carefully
lifting them up and away
from the valve orice. The
locking pins are located
under the grill toward the
back. They are used to
keep the burners in place
during shipping and are
not necessary to operate
your grill.
Clean the burners3.
Use a wire brush to clean
the outer surface of each
burner to remove food
residue and dirt. Clean any
clogged ports with a stiff
wire such as an opened
paper clip.
Make sure the ow channel is clear.
The ow channel is the narrow slot
on the bottom of the burner near the
anchor post.
Inspect each burner for damage,
such as cracks and holes. If any
damage is found, don’t use the grill
until you replace the burner.
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Clean the grill interior4.
While the burners are out of the grill, you can use this opportunity
to clean the interior of your grill thoroughly. You should still have
the drip pan in place to catch water and grime as you clean the
grill interior.
When the grill interior is clean, remove the drip pan. Dump out any
water and grime residue and spray it off with a garden hose.
Dry both the grill interior and the drip pan thoroughly to prevent
water damage.
Clean the components5.
You can clean the racks by rst soaking them in warm water and
dish detergent and scrubbing them with a wire brush.
Clean the avor bars and the ame tamers with dish detergent.
You can use any kind of scrubber you wish: a non-abrasive pad,
steel wool, or a wire brush, depending on your needs.
Dry all of the components thoroughly to prevent water damage.
Replace the burners6.
Before you replace the burners, inspect the gas valve orices for
cleanliness and condition and the location of the igniters.
Set the ame tamers in place before you replace the burners.
Carefully insert the burner into the opening for the valve orice and
gently slide it in. Then set the other end of the burner down so the
anchor post rests in the hole.
Note: When you replace the burners, you don’t need to replace the
locking pins.
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Replace the components7.
Put all of the components back as they were, as shown in step
1.
For more information on the use and care of your Cal Flame
product, consult your owner’s manual.
Manuals for all Cal Flame products can be found at:
www.calamebbq.com/manuals
Replacement parts and accessories can ordered at:
www.quickbbqparts.com
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