Quackenbush 15QD Operation & Service Manual

Brand: Quackenbush

Model: 15QD

Category: Power tools

Type: Operation & Service Manual

This manual is also suitable for

15QDB-S125

Operation & Service Manual

823158 2/01

15QD & 15QDB - S125

POSITIVE FEED DRILLS

Houston Operation

7007 Pinemont

Houston, TX 77040

Recoules Operation

Zone industrielle - B.P. 28

Avenue Maurice Chevalier

77831 Ozoir-la-Ferriere Cedex France

• Before the tool is connected to the air supply, the throttle should

be checked for proper operation (i.e., throttle valve moves freely

and returns to closed position).

• Before removing a tool from service or changing drill bits, make

sure the air line is shut off and drained of air. This will prevent the

tool from operating if the throttle is accidently engaged.

• Cutting tools used with these drill motors are sharp. Handle them

carefully to avoid injury.

Before mounting any positive feed drill, check

the lock screws in the tooling fixture and drill

bushing. Make sure both are in good condi-

tion and securely tightened.

Positive feed drills can exert high torques and high thrust loads.

If failure of the lock screws or drill bushing occurs, the drill may

suddenly spin and back away from the drill fixture.

Always remove chuck key or drill drift before operating tool.

Drilling or other use of this tool may produce hazardous fumes

and/or dust. To avoid adverse health effects utilize adequate

ventilation and/or a respirator. Read the material safety data

sheet of any cutting fluids or materials involved in the drilling

process.

Some non-ferrus metal chips (or dusts) are

combustible. Examples: Aluminum, mag-

nesium, Titanium, and Zirconium. See the

material safety data sheets for combustibility of materials drilled.

Never collect spark generating material with combustible mate-

rial. Examples: Collecting both steel and aluminum or steel and

titanium.

Safety Recommendations

For your safety and the safety of others, read and understand

the safety recommendations and operating instructions be-

fore operating any drill motor.

Always wear protective equipment:

For additional information on eye and face protection, refer to

Federal OSHA Regulations, 29 Code of Federal Regulations,

Section 1910.133., Eye and Face Protection, and American

National Standards Institute, ANSI Z87.1, Occupational and Edu-

cational Eye and Face Protection. Z87.1 is available from the

American National Standards Institute, Inc. 11 West 42nd Street,

New York, NY 10036.

Hearing protectors are required in high noise areas, 85 dBA or

greater. The operation of other tools and equipment in the area,

reflective surfaces, process noises and resonant structures can

substantially contribute to, and increase the noise level in the

area. For additional information on hearing protection, refer to

Federal OSHA Regulations, 29 Code of Federal Regulations,

Section 1910.95, Occupational Noise Exposure, and American

National Standards Institute, ANSI S12.6, Hearing Protectors.

Follow good machine shop prac-

tices. Rotating shafts and mov-

ing components entangle and

entrap, and may result in seri-

ous injuries. Never wear long

hair, loose-fitting clothes,

gloves, ties, or jewelry when

working with or near a drill of any

type.

Quackenbush drills are de-

signed to operate on 90psig (6.2

bar) maximum air pressure us-

ing the proper hose. Excessive

air pressure increases the loads and stresses on tool parts and

drills, and may result in breakage. The installation of a filter-

regulator-lubricator in the air supply line ahead of the tool is highly

recommended.

Do not wear loose fitting clothes,

long hair, gloves, ties or jewelry.

WARNING

WARNING!

Impact resistant eye protection

must be worn while operating

or working near this tool.

CAUTION!

Personal hearing protection is

recommended when operating

or working near this tool.

WARNING

Wear respirator where

necessary.

Tool Nose

Standard Threaded

Drill Bushing

Lock Screws

Tooling Fixture

CAUTION

CAUTION!

CAUTION

Quackenbush drills

are often used with

lubricant or cooling

systems which must

be properly main-

tained to avoid leak-

age. Failure to do so

can result in serious injuries from slipping on oily surfaces.

Nose pieces usually used with these drills are generally slotted for

visibility and access to chuck and cutter.

The spindle on positive feed drills usually

retracts at a much faster rate than it feeds.

Care should be taken to avoid entrapment.

Keep fingers and hands away

from slots in the tool nose at

all times. Rapid spindle re-

traction occurs automatically

on most models after drilling

cycle and can be activated

manually even with the air

supply disconnected on some

models.

Due to the multitude and variety of tooling applications, the User's

Methods Engineering, Standard Tooling Engineering, and/or Safety

Engineering Departments, etc., must consider any hazards that

may be associated with each specific application of this product

and provide adequate operator protection from inadvertent con-

tact with any moving components.

Some individuals are susceptible to disorders of the hands and

arms when exposed to vibration and/or tasks which involve

repetitive work motions. Those individuals predisposed to vascu-

latory or circulatory problems may be particularly susceptible.

Cumulative trauma disorders such as carpal tunnel syndrome and

tendinitis can be caused or aggravated by repetitious, forceful

exertions of the hands and arms. These disorders develop gradu-

ally over periods of weeks, months, and years. Tasks should be

performed in such a manner that the wrists are maintained in a

neutral position, which is not flexed, hyperextended, or turned side

to side. Stressful postures should be avoided and can be con-

trolled through tool selection and work location.

Safety Recommendations

Any tool operator should be aware of the following warning signs

and symptoms so that a problem can be addressed before it

becomes a debilitating injury. Any user suffering from prolonged

symptoms of tingling, numbness, blanching of fingers, clumsi-

ness or weakened grip, inability to hold objects, nocturnal pain in

the hand, or any other disorder of the shoulders, arms, wrists, or

fingers should notify their employer so that a review of what steps

might be taken to prevent further occurances. These steps might

include but are not limited to, repositioning the workpiece or

redesigning the workstation, reassigning tool users to other jobs,

rotating jobs, changing worker pace, and/or changing the type of

tool used so as to minimize stress on the operator. Some tasks

may require more than one type of tool to obtain the optimum

operator/ tool/ task relationship.

The following recommendations will help reduce or moderate the

effects of repetitive work motions. The operator of any drill should:

• Use a minimum hand grip force consistent with

proper control and safe operation

• Keep body and hands warm and dry

• Avoid anything that inhibits blood circulation

— Smoking Tobacco

— Cold Temperatures

— Certain Drugs

• Avoid awkward postures

• Keep wrists as straight as possible

• Interrupt work, activities, or rotate jobs to provide

periods free from repetitive work motions.

Safety Labels

The safety labels found on these tools are an

essential part of this product. Labels should

not be removed. Labels should be checked

periodically for legibility. Replace safety la-

bels when missing or when the information

can no longer be read. Safety labels should

always be placed on any tool nose before

installing on tool. Replacement labels can

be ordered using number below.

CAUTION!

Slip and fall hazard.

Lubricant and coolant systems must

be properly maintained to avoid

leakage.

Hoses must be organized and care

taken to avoid tripping.

Extension Neutral Flexion Radial Deviation Neutral Ulnar Deviation

Avoid Avoid Avoid

OK Avoid OK

Keep hands and fingers away from

slot in spindle guard and nose piece

when handling or operating tool.

WARNING

202657

CAUTION!

CAUTION

STORAGE

In the event that it becomes necessary to store the tool for an

extended period of time (overnight, weekend, etc.), it should re-

ceive a generous amount of lubrication at that time and again

when returned to service. The tool should be stored in a clean

and dry environment.

SERVICE INSTRUCTIONS

DISASSEMBLY

To remove the drill head from the power unit, clamp the cross

shaft housing in the vise and unscrew the power unit from the

adapter, No. 619145 (left hand threads). The drive shaft, No.

619122, with attached components, may now be unscrewed from

the front of the power unit. The worm may be removed from the

drive shaft by removing the worm retainer ring, No. 619157.

The adapter, No. 619145, may now be unscrewed from the gear

body, No. 619117. Unscrew the nose (left hand threads) ard pull

the extension spindle, No. 617081, to the full extended position

and rotate the feed collar, No. 619128, to lock the spindle in the

extended position. Remove the drill head from the vise and lightly

clamp the extension spindle in the vise and unscrew the chuck

and chuck adapter, No. 619136. NOTE: A pair of blocks con-

toured to fit the extension spindle are highly recommended so as

to avoid damage to it. The blocks should be positioned so that

the clamping force is not over the threads of the chuck adaptor.

Return the drill head to the vise and remove the collar snap ring,

No. 619165, from the shaft housing, No.

619115. Unscrew the stroke adjustment collar, No. 619132, and

remove the return stop, No. 619135, from the slot in the shaft

housing. The feed collar, No. 619128, may now be removed from

the shaft housing. This will allow the half nuts to be removed. The

shaft housing, No. 619115, may now be unscrewed from the gear

body, No. 619117. The thrust collar assembly and spindle spring,

No. 619171, may now be removed from the rear of the shaft hous-

ing. Remove the snap ring, No. 844975, and pull the extension

spindle and attached components from the thrust collar, No.

619152. Removal of the snap ring, No. 843791, will allow the

lead screw assembly to be pulled from the gear body. The spur

gear spacer, No. 619123, spur gear, No. 619141, and the two (2)

spur gear keys, No. 842086, may now be removed from the rear

of the lead screw. Remove the two (2) snap rings and the (2)

plugs from the cross shaft housing. Pressing on the cross shaft,

press it out of the side with the larger opening. Remove the snap

ring, No. 844568, and press the pinion and shaft, No. 619119,

out of the gear body. Using good standard disassembly proce-

dures, the various assemblies can be broken down for inspection

and replacement of worn parts. To disassemble the gear train on

the 160 RPM and 250 RPM power units, clamp the motor hous-

ing lightly in a soft-jawed vise. Using a wrench on the flats of the

rear gear case, No. 613733, unscrew it from the motor housing

The first reduction gear spider will remain with the motor and can

be slipped out at this time. Clamp the flats of the rear gear case

lightly in the vise and with a suitable wrench, unscrew the front

gear case, No. 613361 (left hand threads). The second reduction

gear spider, No. 613587, may now be removed from the front of

the rear gear case. Clamp the flats of the front gear case, No.

613361, lightly in the vise and with a strap wrench, unscrew the

OPERATING INSTRUCTIONS

The 15QD & 15QDB-S125 Positive Feed Drill is designed to

operate on 90 psi air pressure using a 5/16'' hose up to 10' in

length. If additional hose is required, a larger hose may be

attached to the 5/16" hose.

Three rotatable collars control the adjustment and operation of the

drill.

Throttle ring A starts and stops the motor and spindle rotation.

Collar B (Rear Stroke Adjustment) locates the starting position of

the spindle relative to the workpiece.

Collar C manually starts forward motion of the spindle (feed), and

manually retracts the spindle.

ADJUSTMENT AND OPERATION

Lock unit into drill fixture. Rotate collar B counterclockwise,

advancing drill tip close to the workpiece.

Start motor by rotating the throttle ring A to the on position. Rotate

collar C counterclockwise maintaining steady pressure on collar

until feed mechanism is engaged, starting drilling operation. The

feed stops at the end of the stroke. The spindle is returned to the

starting position by rotating the feed collar Cclockwise. However,

the operation can be stopped at any time by rotating the feed collar

C clockwise, disengaging positive feed mechanism and retracting

spindle. The rotating of the spindle must be stopped by rotating the

throttle ring A to the off position.

LUBRICATION

An automatic in-line filter-lubricator is recommended as it in-

creases tool life and keeps the tool in sustained operation. The

in-line lubricator should be regularly checked and filled with a

good grade of 10W machine oil. Proper adjustment of the in-line

lubricator is performed by placing a sheet of paper next to the

exhaust ports and holding the throttle open approximately 30

seconds. The lubricator is properly set when a very light stain of

oil collects on the paper. Excessive amounts of oil should be

avoided.

ARROW INDICATES

COUNTERCLOCKWISE

ROTATION

WORKPIECE

adaptor, No. 613550 (left hand threads). Unscrew the spindle nut,

No. 613073, and rest the rear face of the adaptor on the vise jaws

and tap the third reduction spider, No. 613553, out of the spider

bearing, No. 843815. The idler gears may be removed from the

three (3) gear spiders by removing the spider bearing with a bear-

ing puller and driving the idler gear pins out the rear of the spi-

ders. Pinion gear, No. 868839, which is used in the 250 RPM

gear train, can then be removed from the first reduction spider.

To disassemble the gear train on the 400 RPM, 800 RPM, and

the 1400 RPM power units, clamp the motor housing lightly in a

soft jawed vise and unscrew the gear case, No. 613733. The first

reduction spider may now be slipped off the front of the motor.

Clamp the gear case in the vise, and using a strap wrench, un-

screw the adapter, No. 613544, (left hand threads). Unscrew the

spindle nut, No. 613073, and rest the rear face of the adaptor on

the vise jaws and tap the second reduction spider out of the bear-

ing, No. 843615. After removing the spider bearing, using a suit-

able bearing puller, the idler gears may be removed by driving

the idler gear pins out the rear of the two (2) spiders. Pinion gear,

No 864239, which is used in the 1400 RPM gear train, can then

be removed from the first reduction spider.

The gear train on the 2000 RPM and 3000 RPM power units is

disassembled by unscrewing the gear case, No. 611534, from

the motor housing. Unscrew the spindle nut, No. 613073, and

press the spider out the rear of the gear case.

To remove the motor unit from either the straight motor housing

or the pistol grip, hold the rotor shaft in a soft jawed vise and slip

the motor unit out of the motor housing. Using a soft faced mallet,

tap the rotor out of the front rotor bearing, No. 844772. The front

bearing plate, No. 864235, cylinder, No. 864236, and four (4)

rotor blades, No. 864234, may now be removed. Remove the

rotor bearing retainer, No. 812231, and the rotor shims from the

rear of the rotor. Rest the front face of the rear bearing plate, No.

864232, on top of the vise jaws and with a suitable driver, tap the

rotor out of the rear rotor bearing, No. 847095.

To disassemble the straight motor housing, remove the throttle

ring retainer, No. 613059. This will allow the throttle ring, No.

613263, to be removed. Unscrew the throttle valve cap, No.

613060 and remove the throttle valve spring, No. 613058, throttle

valve ball, No. 844077, and throttle pin, No. 613264. Removing

the air inlet bushing, No. 613062, will allow the air inlet screen,

No. 613066, to be removed for inspection and cleaning.

To disassemble the pistol grip motor housing, unscrew the air

inlet bushing, No. 881276, for inspection of the air screen. If nec-

essary for inspection of the throttle valve seal, No. 864227, un-

screw the oiler body, No. 864653.

This will allow the throttle valve, No. 864651. throttle valve seal.

throttle valve washer, No. 865640, and the throttle valve spring.

No. 842509, to be removed from the motor housing, No 881657.

To remove the throttle lever, No. 864650, clamp the motor hous-

ing in the vise and drive out the throttle lever pin, No. 864671.

This will allow the throttle lever to drop into the handle and it may

then be removed through the front of the housing. The muffler,

No. 881646, can be removed at this time for inspection. The trig-

ger, No. 864652, and trigger bushing, No. 864649, may be re-

moved by driving out the trigger stop pin, No. 844653.

REASSEMBLY

The tool is reassembled in the reverse order of disassembly. All

parts should be thoroughly cleaned and inspected for damage or

wear. Damaged or worn parts should be re- placed. Bearings

which feel rough or have excessive end play should be replaced.

Rotor blades should be replaced every repair cycle or if they

measure less than 7/32" (5.6mm) at either end.

When assembling the motor, a clearance of .0015" is desired

between the front face of the rear bearing plate and the rear face

of the rotor. If the rotor rubs the face of the rear bearing plate, it

indicates that the rotor collar is too short and must be replaced. If

clearance is more than .0015", sand the square face of the rotor

collar until the desired clearance is obtained. After the rotor collar

has been fitted, install rotor shims between the retainer ring and

the rear rotor bearing to keep the bearing against the rotor collar.

As the gear train and drill head are assembled, apply a generous

amount of NLGI 2-EP grease to all of the gears, gear case teeth,

gear spiders, and bearings. On the triple reduction gear train, be

sure that the notch in the ring gear, No. 864329, is aligned with

the ring gear pin in the front gear case. As the gear train is as-

sembled to the motor and motor housing, make sure that the

teeth on the rotor mesh properly with those in the gear spider.

During reassembly of the cross shaft, place the worm wheel over

the long end of the cross shaft with the hub covering the hexagon

portion of the shaft. Place the worm wheel spacer over the shaft

with the slot aligned with the pin hole and insert the pin. Apply

grease to the two (2) slots and two (2) holes in the worm wheel

hub. Insert the two (2) pins and two (2) steel balls. Holding the

cross shaft assembly with the worm wheel to the right of the clutch,

press the clutch spring over the hub of the worm wheel engaging

the steel balls with the holes in the clutch spring.

NOTE: The clutch spring must wrap on the hub away from you

with respect to the holes in the spring.

NOTE: Wrapping the spring in the opposite direction will decrease

the holding power of the clutch.

Insert the snap ring, No. 844965, in the gear body with the open

section toward the pinion, No. 619119, for clearance of the pin-

ion. "Lubriplate 907" grease or equivalent should be packed in

and around the lead screw to aid in cushioning the retract cycle.

When installing the half-nuts in the thrust collar, the radius on the

half-nuts is to the left when facing the housing.

After the tool is assembled, place a few drops of 10W oil in the air

inlet bushing before attaching the air hose. This will insure imme-

diate lubrication of all motor parts as soon as the air is applied.

Must be replaced if

7/32" (5.6mm) or less

at either end.

PART NO.

612928

612975

612976

613312

619122

619145

619156

619157

619212

619213

619214

619215

619216

619217

619218

619309

619650

842086

843791

844656

847022

QTY .

NAME OF PART

Bearing Retainer Ring

Grip Ring

Idler Gear Bearing

Grease Fitting

15QD Drive Shaft

Motor Adapter

Worm Pin

Worm Retainer Ring

Gear Housing Cover

Gear Housing

Motor Gear

15QDB Drive Shaft

Drive Shaft Gear

Gear Spacer

Idler Gear

Drive Shaft Bearing

Cover Screw

Gear Key

Gear Retainer Ring

Idler Gear Pin

Bearing Retainer Ring

PARTS LIST #15 GEARING

AND

DRIVE SHAFTS

DISASSEMBLY INSTRUCTIONS

#15 PIGGYBACK GEAR HOUSING

Unscrew the two (2) cover screws and remove the

gear housing cover. Remove the two (2) idler gears

and press thc drive shaft assembly out of the gear

housing, Removing the two (2) retainer rings from

the drive shaft will allow the bearing, gear spacer,

gear and gear key to be removed from the drive shaft.

REASSEMBLY INSTRUCTIONS

#15 PIGGYBACK GEAR HOUSING

Wash all parts in a solvent and inspect for damage

or wear. When installing the drive shaft assembly,

the drive shaft bearing should be pressed into the

gear housing until it is flush with the top of the

gear housing. Before installing the gear housing

cover, all bearings and gears should receive a gen-

erous amount of "Lubriplate 907" grease, or equivalent.

PART NO.

615985

617081

617408

617409

619016

619115

619117

619118

619119

619120

619121

619123

619128

619130

619132

619135

619136

619137

619138

619139

619140

619141

619142

619143

619145

619150

619152

619153

619154

619156

619157

619162

619164

619165

619167

619168

619171

619198

619199

619205

619271

619332

619335

619340

619342

619345

619346

619517

619518

842086

842517

843791

844265

844568

844833

844975

849108

849120

863459

863582

867388

NAME OF PART

Extension Spindle

Spacer

Snap Ring

Shaft Housing

Gear Body

Plug

Pinion and Shaft

Plug

Lead Screw - See Feed Chart

Spur Gear Spacer

Feed Collar

Cross Shaft Spacer

Stroke Adjustment Collar

Return Stop

Spindle Adaptor

Worm - See Feed Chart

Spur Gear

Nose - (1-14 LH)

Nose - (3/4 - 16 LH)

Power Unit Adapter

Helical Gear

Thrust Collar

Half Nut (Pair) - See Feed Chart

Helical Gear Pin

Worm Pin

Worm Retainer Ring

Needle Bearing

Collar Seal

Collar Snap Ring

Grease Seal

Lead Screw- See Feed Chart

Spindle Spring

Clutch Spring

Cross Shaft

Worm Wheel Spacer

Nose - (1-1/4 - 12 LH)

Half Nut Spring

Half Nut (Pair) - See Feed Chart

Worm Wheel - See Feed Chart

Lead Screw - See Feed Chart

Half Nut (Pair) - See Feed Chart

Spur Gear Key

Ball Bearing

Snap Ring

Steel Ball (1/8)

Snap Ring

Cross Shaft Bearing

Snap Ring

5/16" Chuck

Chuck Key

Pinion Needle Bearing

Ball Bearing

QTY .

PARTS LIST #15 DRILL HEAD

#15 DRILL HEAD

#15 POWER UNITS

PART

NO.

611534

612983

613058

613059

613060

613063

613066

613073

613226

613227

613263

613264

613361

613363

613544

613550

613551

613553

613587

613596

613733

613760

613761

615674

617409

617754

619990

621065

624119

625560

625561

631254

812164

812165

812231

843434

843589

843615

843913

844077

844081

844310

844364

844772

844773

844774

844799

847095

847146

847147

847183

864232

864234

864235

864236

864237

864238

864239

864240

864241

864323

864329

864337

864336

864340

864341

864376

864659

864660

864730

664731

864732

864964

881658

2000

160

NAME OF PART

Gear Case

Exhaust Screen

Throttle Valve Spring

Throttle Ring Retainer

Throttle Valve Cap

Throttle Pin Bushing

Air Inlet Screen

Spindle End Nut (Not Shown)

Motor Housing

Bearing Cap

Throttle Ring

Throttle Pin

Gear Case (incl. 613363, 864964)

Ring Gear Pin

Adaptor

Spider

Gear Case

Spider

Backhead

Piggyback Swivel Retainer

"O"-Ring 1-7/8" x 2"

Spider

Exhaust Deflector (incl. 612983, 864737)

Straight Air Inlet Bushing

Piggyback Swivel Bushing

Piggyback Air Inlet Swivel

Piggyback Swivel Assembly

Cylinder Pin

Throttle Stop Pin

Rotor Bearing Retainer

Plug

Grease Fitting

Spider Bearing

Rotor Collar

Steel Ball

Gear Pin

"O"-Ring 7/16" x 5/8"

Bearing Retainer Ring

Front Rotor Bearing

Spider Bearing

Gear Bearing

Gear Pin

Rear Rotor Bearing

Gear Bushing

Spider Bearing

Gear Bushing

Rear Bearing Plate

Rotor Blade

Front Bearing Plate

Cylinder

Idler Gear (incl. 847183)

Spider

Rotor Pinion

Gear Case Snap Ring

Idler Gear (incl. 847146)

Idler Gear (incl. 844774)

Ring Gear

Rotor

Idler Gear (incl. 844774)

Spider

Idler Gear (incl. 844774)

Spider

Rotor

Rotor Spacer (001")

Rotor Spacer (002")

Rotor Spacer (005")

Grease Fitting

Idler Gear (incl. 847146)

QUANITY

*Number of spacers required is variable.

PARTS LIST — #15 POWER UNITS

3000

1400

1000

800

500

400

250

RPM

CooperTools

7007 Pinemont

Houston, Texas 77040

Phone: (713) 462-4521

Fax: (713) 460-7008

www.cooperindustries.com

Quackenbush 15QD Operation & Service Manual

Brand: Quackenbush

Model: 15QD

Category: Power tools

Type: Operation & Service Manual

This manual is also suitable for

15QDB-S125

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Quackenbush 15QD Operation & Service Manual

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Quackenbush 15QD Operation & Service Manual

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