Alto-Shaam CS-100 Installation Operation & Maintenance

Category
Food warmers
Type
Installation Operation & Maintenance

This manual is also suitable for

W164N9221WaterStreet•P.O.Box450
MenomoneeFalls,Wisconsin53052-0450U.S.A.
PHONE:262.251.3800•800.558.8744U.S.A./CANADA
FAX:
262.251.7067•800.329.8744U.S.A.ONLY
www.alto-shaam.com
Consultinstructions
foroperationanduse.
M N - 2 9 2 5 0 ( R e v . 3 ) 11 / 1 5
p r i n t e d i n u . s . a .
Carving Station
Models:
CS-100
CS-200
CS-100 with Breath Guard
CS-200 with Breath Guard
INSTALLATION
OPERATION
MAINTENANCE
i
Delivery ..................................1
Unpacking ................................1
Safety Procedures and Precautions ............2
Installation
Installation Requirements .................. 4
Leveling ...............................4
Dimension Drawings, CS-100 ...............5
Dimension Drawings, CS-200 ...............6
Stacking ...............................7
Electrical Connection .....................8
Operation
User Safety .............................9
Start-Up ...............................9
Operating Procedures ....................9
General Holding Guidelines ............... 10
Care and Cleaning
Protecting Stainless Steel Surfaces ......... 11
Cleaning Agents ........................ 11
Cleaning Materials ......................11
Equipment Care ........................12
Clean Daily ............................ 12
Food Safety ........................... 13
Service
Service View, CS-100 .................... 14
Service View Parts List, CS-100 ............ 15
Service View, CS-200 .................... 16
Service View Parts List, CS-200 ............ 17
Wiring Diagrams
Always refer to the wire diagram(s) included with
the unit for most current version.
Warranty
Transportation Damage and Claims ..Back Cover
Limited Warranty ................Back Cover
MN-29250 (Rev. 3) 11/15 CARVING STATIONS 1
DELIVERY
ThisAlto-Shaamappliancehasbeenthoroughly
testedandinspectedtoensureonlythehighest
qualityunitisprovided.Uponreceipt,checkforany
possibleshippingdamageandreportitatoncetothe
deliveringcarrier.See Transportation Damage and
Claims section located in this manual.
Thisappliance,completewithunattacheditems
andaccessories,maybedeliveredinoneormore
packages.Ensureallstandarditemsandoptions
havebeenreceivedwitheachmodelasordered.
Savealltheinformationpackedwiththeappliance.
Registeronlineatwww.alto-shaam.comtoensure
promptserviceintheeventofawarrantypartsand
laborclaim.
Thismanualmustbereadandunderstoodbyall
peopleusingorinstallingtheequipmentmodel.
ContacttheAlto-ShaamTechTeamService
Departmentifyouhaveanyquestionsconcerning
installation,operation,ormaintenance.
1-800-558-8744;[email protected]
UNPACKING
• Carefullyremovetheappliance
fromthecartonorcrate.
NOTICE: Donotdiscardthe
cartonandother
packagingmaterial
untilyouhave
inspectedtheunit
forhiddendamage
andtesteditfor
properoperation.
• Readallinstructionsinthismanualcarefully
beforeinstallingthisappliance,usingtheappliance
orperformingroutinemaintenance.Following
proceduresotherthanthoseindicatedinthis
guidetouseandcleantheapplianceisconsidered
inappropriateandmaycausedamage,injuryor
fatalaccidents,inadditiontoinvalidatingthe
guaranteeandrelievingAlto-Shaamofallliability.
• DONOTDISCARDTHISMANUAL.
Thismanualisconsideredpartoftheappliance
andisprovidedfortheownerormanagerofthe
businessandfortrainingpersonnel.Additional
manuals are available from the Alto-Shaam
Tech Team Service Department.
• Removeallprotectiveplasticfilm,packaging
materials,andaccessoriesfromtheappliance
beforeconnectingelectricalpower.Storeany
accessoriesinaconvenientplaceforfutureuse.
®
®
WARNING
Appliance and accessories may be
heavy. To prevent serious injury,
ALWAYS use a sufficient number
of trained and experienced workers
when moving or leveling appliance
and handling accessories.
ENVIRONMENTAL CONDITIONS
•OperationalEnvironmentalConditions
•Unitmustacclimatetoroomtemperatureinthe
environmentitisplaced.24hoursisrecommended.
•Ambienttemperaturerangeof50°to110°F(10°to43°C).
•Relativehumidityoflessthan95%non-condensation.
•Atmosphericpressurerangeof50KPato106KPa.
Always include both model and serial numbers in your correspondence
regarding the unit.
Model: _____________________________________
Serial Number: _____________________________________
Purchased From: _____________________________________
Date Installed: ____________ Voltage: _______________
SERIAL NUMBER IS REQUIRED FOR ALL INQUIRIES
MN-29250 (Rev. 3) 11/15 CARVING STATIONS 2
CAUTION
Used to indicate the presence of a hazard that
can or will cause minor personal injury, property
damage, or a potential unsafe practice if the
warning included with this symbol is ignored.
CAUTION
Used to indicate the presence of a
hazard that can or will cause minor or
moderate personal injury or property
damage if the warning included with
this symbol is ignored.
DANGER
Used to indicate the presence of
a hazard that WILL cause severe
personal injury, death, or substantial
property damage if the warning
included with this symbol is ignored.
WARNING
Used to indicate the presence of
a hazard that CAN cause personal
injury, possible death, or major
property damage if the warning
included with this symbol is ignored.
Thisapplianceisintendedtocook,holdorprocess
foodsforthepurposeofhumanconsumption.No
otheruseforthisapplianceisauthorizedandis
thereforeconsidereddangerous.Theappliance
mustnotbeusedtocookfoodcontainingflammable
materials(suchasfoodwithalcohol).Substances
withalowflashpointcanignitespontaneouslyand
causeafire.
Thisapplianceisintendedforuseincommercial
establishmentswherealloperatorsarefamiliarwith
thepurpose,limitations,andassociatedhazardsof
thisappliance.Operatinginstructionsandwarnings
mustbereadandunderstoodbyalloperatorsand
users.Werecommendregulartrainingofyour
stafftoavoidtheriskofaccidentordamagetothe
unit.Operatorsmustalsoreceiveregularsafety
instructions.
Anytroubleshootingguides,componentviews,and
partslistsincludedinthismanualareforgeneral
referenceonlyandareintendedforusebyqualified
andtrainedtechnicians.
Thismanualshouldbeconsideredapermanent
partofthisappliance.Thismanualandallsupplied
instructions,diagrams,schematics,partslists,
notices,andlabelsmustremainwiththeappliance
iftheitemissoldormovedtoanotherlocation.
NOTICE: Used to notify personnel of
installation, operation, or
maintenance information that is
important but not hazard related.
SAFETY PROCEDURES
AND PRECAUTIONS
Knowledgeofproperproceduresisessentialtothe
safeoperationofelectricallyand/orgasenergized
equipment.Thefollowinghazardsignalwordsand
symbolsmaybeusedthroughoutthismanual.
Used to indicate that referral to
operating instructions is a mandatory
action. If not followed the operator
could suffer personal injury.
Used to indicate that referral to
operating instructions is recommended
to understand operation of equipment.
NOTICE: For equipment delivered for use in
any location regulated by the
following directive:
DO NOT dispose of electrical or
electronic equipment with other
municipal waste.
MN-29250 (Rev. 3) 11/15 CARVING STATIONS 3
Topreventseriousinjury,deathorproperty
damage,yourapplianceshouldbeinspectedand
servicedatleasteverytwelve(12)monthsbyan
authorizedservicepartnerortrainedtechnician.
ONLYallowanauthorizedservicepartneror
trainedtechniciantoserviceortorepairyour
appliance.Installationorrepairsthatarenot
performedbyanauthorizedservicepartneror
trainedtechnician,ortheuseofnon-factory
authorizedpartswillvoidthewarrantyandrelieve
Alto-Shaamofallliability.
Whenworkingonthisappliance,observe
precautionsintheliterature,ontags,onlabels
attachedtoorshippedwiththeapplianceandother
safetyprecautionsthatmayapply.
Iftheapplianceisinstalledoncastersfreedomof
movementoftheappliancemustberestrictedso
thatutilityconnections(includinggas,water,and
electricity)cannotbedamagedwhentheunitis
moved.Iftheapplianceismoved,makesurethatall
utilityconnectionsareproperlydisconnected.Ifthe
unitisreturnedtoitsoriginalposition,makesure
thatanyretentiondevicesandutilityconnections
areproperlyconnected.
ONLYusetheappliancewhenitisstationary.
Mobileovenracks,mobileplateracks,transport
trolleys,andappliancesoncasterscantipover
whenbeingmovedoveranunevenflooror
thresholdandcauseseriousinjury.
ALWAYSapplycasterbrakesonmobileappliances
oraccessorieswhenthesearenotbeingmoved.
Theseitemscouldmoveorrollonunevenfloors
andcausepropertydamageorseiousinjury.
Beextremelycarefulwhenmovingappliances
becausethefoodtraysmaycontainhotfluidsthat
mayspill,causingseriousinjury.
ALWAYSopentheappliancedoorveryslowly.
Escapinghotvaporsorsteamcancauseserious
injuryordeath.
ADDITIONAL SAFETY PROCEDURES
AND PRECAUTIONS
Ifyourgasapplianceisinstalledunderan
exhausthood,thehoodmustbeswitchedON
whentheovenisinusetoavoidthebuildupof
combustiongases.Failuretodosomayresultin
seriousinjury,deathorpropertydamage.
NEVERplaceobjectsneartheovenexhaustvents.
Thisareaishotandcouldbeapotentialignition
sourceforafire.
Donotallowobjectstoblockorobstructthearea
belowtheovenbase.Thismayresultinfire,
damagetotheequipmentorseriousinjury.
Donotusetheattachedhand-heldhosetospray
anythingotherthantheinterioroftheoven
compartment.
Donotusetheattachedhand-heldhoseonthe
surfaceofahotcookingcompartment.The
suddentemperaturechangecandamagetheoven
interior.Allowtheoventocooltoaminimumof
150°F(66°C).Failuretoobservethisprecaution
canvoidthewarranty.
Topreventseriousinjury,deathorproperty
damage,yourapplianceshouldbeinspectedand
servicedatleasteverytwelve(12)monthsbyan
authorizedservicepartnerortrainedtechnician.
ONLYallowanauthorizedservicepartneror
trainedtechniciantoserviceortorepairyour
appliance.Installationorrepairsthatarenot
performedbyanauthorizedservicepartneror
trainedtechnician,ortheuseofnon-factory
authorizedpartswillvoidthewarrantyandrelieve
Alto-Shaamofallliability.
Whenworkingonthisappliance,observe
precautionsintheliterature,ontags,onlabels
attachedtoorshippedwiththeapplianceandother
safetyprecautionsthatmayapply.
Iftheapplianceisinstalledoncastersfreedomof
movementoftheappliancemustberestrictedso
thatutilityconnections(includinggas,water,and
electricity)cannotbedamagedwhentheunitis
moved.Iftheapplianceismoved,makesurethatall
utilityconnectionsareproperlydisconnected.Ifthe
unitisreturnedtoitsoriginalposition,makesure
thatanyretentiondevicesandutilityconnections
areproperlyconnected.
ONLYusetheappliancewhenitisstationary.
Mobileovenracks,mobileplateracks,transport
trolleys,andappliancesoncasterscantipover
whenbeingmovedoveranunevenflooror
thresholdandcauseseriousinjury.
ALWAYSapplycasterbrakesonmobileappliances
oraccessorieswhenthesearenotbeingmoved.
Theseitemscouldmoveorrollonunevenfloors
andcausepropertydamageorseiousinjury.
Beextremelycarefulwhenmovingappliances
becausethefoodtraysmaycontainhotfluidsthat
mayspill,causingseriousinjury.
ALWAYSopentheappliancedoorveryslowly.
Escapinghotvaporsorsteamcancauseserious
injuryordeath.
ADDITIONAL SAFETY PROCEDURES
AND PRECAUTIONS
Ifyourgasapplianceisinstalledunderan
exhausthood,thehoodmustbeswitchedON
whentheovenisinusetoavoidthebuildupof
combustiongases.Failuretodosomayresultin
seriousinjury,deathorpropertydamage.
NEVERplaceobjectsneartheovenexhaustvents.
Thisareaishotandcouldbeapotentialignition
sourceforafire.
Donotallowobjectstoblockorobstructthearea
belowtheovenbase.Thismayresultinfire,
damagetotheequipmentorseriousinjury.
Donotusetheattachedhand-heldhosetospray
anythingotherthantheinterioroftheoven
compartment.
Donotusetheattachedhand-heldhoseonthe
surfaceofahotcookingcompartment.The
suddentemperaturechangecandamagetheoven
interior.Allowtheoventocooltoaminimumof
150°F(66°C).Failuretoobservethisprecaution
canvoidthewarranty.
WARNING
This appliance is not intended for use
by persons (including children) with
reduced physical, sensory or mental
capabilities, or lack of experience and
knowledge, unless they have been
given supervision concerning use of
the appliance by person responsible for
their safety.
Children should be supervised to ensure
that they do not play with the appliance.
MN-29250 (Rev. 3) 11/15 CARVING STATIONS 4
SITE INSTALLATION
INSTALLATION
SITE INSTALLATION
1.Theappliance,completewithunattacheditems
andaccessories,maybedeliveredinoneormore
packages.Checktoensureallaccessoriesordered
havebeenreceived.
2.Thehotcarvingstationisdesignedtobemounted
directlyontopofaHaloHeatCook&Holdoven
orholdingcabinet.Theshelfcanalsobeusedasa
free-standingunit.
HEATED CABINET MOUNTED SHELVES:
Removethe1"(25mm)legspriortoplacingthe
carvingshelfontopoftheHaloHeatcook/
holdovenorholdingcabinet.Appliancemustbe
installedonastableandlevelsurface.
FREE-STANDING SHELVES:
Ensurethatthe1"(25mm)legsareinplacepriorto
placingthecarvingshelfonworksurface.Failure
tooperatewithoutthe1"(25mm)legspriorto
heatingtheshelfcouldresultindamagetothe
surfaceonwhichtheshelfisplaced,mayposea
potentialfirehazard,andnullifiesthevalidityof
theULlistingmark.Appliancemustbeinstalledon
astableandlevelsurface.
3. DO NOTinstallthisapplianceinanyareawhereit
maybeaffectedbyanyadverseconditionssuchas
steam,grease,drippingwater,hightemperatures,
oranyotherseverelyadverseconditions.
4. DO NOTinstallnearacoldairsourcesuchasa
freezer,airconditioningvents,orinanyareawhere
outsideairfluctuationcanaffectperformance.
5.Thisappliancemustbekeptfreeandclearofany
obstructionsblockingaccessformaintenanceor
service.
6.LiftBreathGuardupandslideintoplacein
bracketsfoundinthefrontoftheappliance.
Anumberofadjustmentsareassociatedwithinitial
installationandstart-up.Installationandstart-up
adjustmentsaretheresponsibilityofthedealeror
user.Theseadjustmentsincludebutarenotlimitedto
leveling,electricalhook-upandinstallationofbulbs.
LEVELING
Leveltheappliance
fromside-to-sideand
front-to-backwith
theuseofaspiritlevel.
NOTICE: Failuretoproperlylevelthisappliancecan
causeimproperfunction.
WARNING
Improper installation, alteration,
adjustment, service, cleaning, or
maintenance could result in property
damage, severe injury, or death.
READ and UNDERSTAND the
installation, operating and
maintenance instructions thoroughly
before installing, servicing, or
operating this equipment.
CAUTION
To prevent SEVERE PERSONAL
INJURY or PROPERTY DAMAGE:
ALWAYS use hand protection when
operating this appliance to avoid
burns. Metal parts of this equipment
become extremely hot when in
operation.
WARNING
Appliance and accessories may be
heavy. To prevent serious injury,
ALWAYS use a sufficient number
of trained and experienced workers
when moving or leveling appliance
and handling accessories.
CAUTION
The performance of this unit has been
optimized using the factory provided
bulbs. These bulbs should be replaced
with an exact replacement or with a
factory recommended replacement.
These bulbs have been treated to
resist breakage and must be replaced
with similarly treated bulbs in order
to maintain compliance with NSF
standards. DO NOT over-tighten bulbs
in their receptacles as this may cause
damage to the bulb fi lament.
MN-29250 (Rev. 3) 11/15 CARVING STATIONS 5
SITE INSTALLATION
INSTALLATION
HEATED PRODUCT CAPACITY
Weight (lbs) max. 40
Weight (kg) max. 18
Meat Size
small steamship round
CS-100
OPTIONS AND ACCESSORIES
Carving Board BA-28482
Carving Holder - Prime Rib HL-2635
Carving Holder - Steamship 4459
24-3/4" (629mm)
SWITCH TO BACK
7/8" (22mm)
CORD TO EDGE
7/16" (12mm)
SWITCH
31-1/4" (792mm)
17-1/2" (444mm)
25-1/2" (646mm)
25-15/16" (658mm)
16-3/4" (424mm)
HEAT SURFACE
14-13/16" (376mm)
HEAT SURFACE
18-3/16" (463mm)
WITHOUT BREATH GUARD
18-3/8" (466mm)
WITH BREATH GUARD
9-1/16" (230mm)
CORD
1-9/16"
(39mm)
FEET
MN-29250 (Rev. 3) 11/15 CARVING STATIONS 6
SITE INSTALLATION
INSTALLATION
21-3/4" (551mm)
HEAT AREA
21-5/8" (549mm)
CUTTING BOARD SURFACE
26" (660mm)
WITH BREATH GUARD
22-3/8" (568mm)
HEAT AREA
21-5/8" (549mm)
CUTTING BOARD SURFACE
1/2" (13mm)
SWITCH
12-7/8" (326mm)
1-9/16"
(39mm)
FEET
31-9/16" (801mm)
29-5/16" (744mm)
7/8" (22mm)
CORD POSITION
1-1/16" (27mm)
SNEEZE GUARD BRACKET
OPTIONS AND ACCESSORIES
Full-Size Carving Board BA-28066
Half-Size Carving Board BA-29244
Carving Holder - Prime Rib HL-2635
Carving Holder - Steamship 4459
HEATED PRODUCT CAPACITY
Weight (lbs) max. 70
Weight (kg) max. 31.7
Meat Size
large steamship round
CS-200
MN-29250 (Rev. 3) 11/15 CARVING STATIONS 7
STACKING
INSTALLATION
18-3/8" (466mm)
35-7/16" (900mm)
63-1/16" (1601mm)
35-1/2" (901mm)
65" (1650mm)
25-7/8" (657mm)
CS-100 OVER 500
CS-200 OVER 750
MN-29250 (Rev. 3) 11/15 CARVING STATIONS 8
ELECTRICAL CONNECTION
INSTALLATION
1. Anidentificationtagispermanentlymounted
onthecarvingstation.
2. Ifnecessary,aproperreceptacleoroutlet
configurationasrequiredforthisunit,mustbe
installedbyalicensedelectricianinaccordance
withapplicable,localelectricalcodes.
3. Plugcarvingstationintoaproperlygrounded
receptacleONLY,positioningtheunitsothe
powersupplycordiseasilyaccessibleincase
ofanemergency.Arcingwilloccurwhen
connectingordisconnectingtheunitunlessall
controlsareinthe“OFF”position.
WARNING
To prevent SERIOUS INJURY, DEATH
or PROPERTY DAMAGE:
All electrical connections must be
made by a qualified and trained
service technician in accordance with
applicable electrical codes.
DANGER
Ensure power source matches
voltage identified on appliance rating
tag. The rating tag provides essential
technical information required for any
appliance installation, maintenance
or repairs. Do not remove, damage or
modify the rating tag.
WARNING
To prevent SERIOUS INJURY,
DEATH, or PROPERTY DAMAGE:
All electrical connections must be
made by a qualified and trained
service technician in accordance
with applicable electrical codes.
This appliance MUST be adequately
grounded in accordance with local
electrical codes or, in the absence
of local codes, with the current
edition of the National Electrical
Code ANSI/NFPA No. 70. In Canada,
all electrical connections are to be
made in accordance with CSA C22.1,
Canadian Electrical Code Part 1 or
local codes.
WARNING
Improper installation, alteration,
adjustment, service, cleaning, or
maintenance could result in property
damage, severe injury, or death.
READ and UNDERSTAND the
installation, operating and
maintenance instructions thoroughly
before installing, servicing, or
operating this equipment.
Wire diagrams are located on the bottom outside of the unit.
For CE approved units:
shock hazard between the appliance and other
appliances or metal parts in close vicinity,
an equalization-bonding stud is provided. An
equalization bonding lead must be connected to
this stud and the other appliances/metal parts
to provide sufficient protection against potential
difference. The terminal is marked with
NOTICE: WherelocalcodesandCEregulatory
requirementsapply,appliancesmustbe
connectedtoanelectricalcircuitthatis
protectedbyanexternalGFCIoutlet.
ELECTRICAL - CS-100
VOLTAGE PHASE CYCLE /HZ AMPS
kW
CORD & PLUG
120 1 60 4.2 0.5
NEMA 5-15P
15A-120V
PLUG
230 1 50/60 2.2 0.5
PLUGS RATED
250V
CEE 7/7 CH2-16P BS 1363 AS/NZS 3112
ELECTRICAL - CS-200
VOLTAGE PHASE CYCLE /HZ AMPS
kW
CORD & PLUG
120 1 60 6.3 0.75
NEMA 5-15P
15A-120V
PLUG
230 1 50/60 3.26 0.75
PLUGS RATED
250V
CEE 7/7 CH2-16P BS 1363 AS/NZS 3112
MN-29250 (Rev. 3) 11/15 CARVING STATIONS 9
1. Set toggle switch.
Presstoggleswitchforheatedsurfaceto“ON”
position.Set3-waytoggleswitchtodesired
holdingtemperature(low/Med/high).
Presstoggleswitchforlampsto“ON”position.
2. Preheat.
Preheatforaminimumof30minutes.
3. Transfer hot foods to the carving station.
Theproductmustbeattheproperinternal
temperaturebeforetransferringfoodtothe
carvingstation.Useapocket-typemeat
thermometertochecktheinternaltemperature
oftheproductbeingheld.Adjusttheshelf
temperaturetogivethebestoverallsettingbased
ontheinternalproducttemperature.Ifanyfood
productisnotatproperservingtemperature,use
aHaloHeatCook&HoldOvenorCombitherm®
CombiOventobringtheproductwithinthe
correcttemperaturerange.
4. Check food temperature.
Sincepropertemperaturerangedependson
thetypeofproductsandthequantitiesbeing
held,itisnecessarytoperiodicallyuseapocket
thermometertocheckeachitemtomakecertain
thecorrecttemperaturesarebeingmaintained.
Localhealthregulationsmayvaryregarding
minimumservingtemperatures.Proper
temperaturerangeis140°to160°F(60°to71°C)
orhigher.
NOTICE: DoNOTuseknivesorutensilsonthehot
metalsurface.Acuttingboardissupplied.
USER SAFETY INFORMATION:
Thisapplianceisintendedforuseincommercial
establishmentsbyqualifiedpersonnelwhoare
familiarwiththepurpose,limitations,andassociated
hazardsofthisappliance.Operatinginstructions
andwarningsmustbereadandunderstoodbyall
operatorsandusers.
BEFORE INITIAL USE:
Cleanthemetalsurfaceexterioroftheappliancewith
adampclothandmildsoapsolution.Rinsewell.
Cleantheglassbreathguardwithsoapormild
detergentandwater.Drywithaclean,dampchamois.
Greaseandoilmayberemovedwithnaphthaor
hexane.DonotusecommercIalorhouseholdcleaners
containingammonia.Toavoidscratching,donotuse
dryclothsorscouringcompounds.
OPERATION
AVERAGE Heat Plate Temperature:
Setting Temperature
Low 127°F (53°C)
Med 160°F (71°C)
High 180°F (82°C)
OPERATING PROCEDURES
START UP
USER SAFETY INFORMATION
CAUTION
To prevent SEVERE PERSONAL
INJURY or PROPERTY DAMAGE:
ALWAYS use hand protection when
operating this appliance to avoid
burns. Metal parts of this equipment
become extremely hot when in
operation.
WARNING
To prevent SERIOUS INJURY,
DEATH, OR PROPERTY DAMAGE,
ALWAYS disconnect unit from power
source before cleaning or servicing.
MN-29250 (Rev. 3) 11/15 CARVING STATIONS 10
GENERAL HOLDING GUIDELINES
OPERATION
GENERAL HOLDING GUIDELINES
Chefs,cooksandotherspecializedfoodservice
personnelemployvariedmethodsofcooking.Proper
holdingtemperaturesforaspecificfoodproduct
mustbebasedonthemoisturecontentofthe
product,productdensity,volume,andproperserving
temperatures.Safeholdingtemperaturesmustalso
becorrelatedwithpalatabilityindeterminingthe
lengthofholdingtimeforaspecificproduct.
HaloHeatmaintainsthemaximumamountof
productmoisturecontentwithouttheadditionof
water,watervapor,orsteam.Maintainingmaximum
naturalproductmoisturepreservesthenatural
flavoroftheproductandprovidesamoregenuine
taste.Inadditiontoproductmoistureretention,the
gentlepropertiesofHaloHeatmaintainaconsistent
temperaturethroughoutthecabinetwithout
thenecessityofaheatdistributionfan,thereby
preventingfurthermoisturelossduetoevaporation
ordehydration.
Inanenclosedholdingenvironment,toomuch
moisturecontentisaconditionwhichcanberelieved.
Aproductachievingextremelyhightemperatures
inpreparationmustbeallowedtodecreasein
temperaturebeforebeingplacedinacontrolled
holdingatmosphere.Iftheproductisnotallowedto
decreaseintemperature,excessivecondensationwill
formincreasingthemoisturecontentontheoutside
oftheproduct.Topreservethesafetyandquality
offreshlycookedfoodshowever,amaximumof1
to2minutesmustbetheonlytimeperiodallowed
fortheinitialheattobereleasedfromtheproduct.
MostHaloHeatholdingequipmentisprovidedwith
athermostatcontrolbetween60°and200°F(16°
to93°C).Iftheunitisequippedwithvents,close
theventsformoistholdingandopentheventsfor
crispholding.
HOLDING TEMPERATURE RANGE
MEAT FAHRENHEIT CELSIUS
BEEF ROAST — Rare 130°F 54°C
BEEF ROAST — Med/Well Done 155°F 68°C
BEEF BRISKET 160°F — 175°F 71°C — 79°C
CORN BEEF 160°F — 175°F 71°C — 79°C
PASTRAMI 160°F — 175°F 71°C — 79°C
PRIME RIB — Rare 130°F 54°C
STEAKS — Broiled/Fried 140°F — 160°F 60°C — 71°C
RIBS — Beef or Pork 160°F 71°C
VEAL 160°F — 175°F 71°C — 79°C
HAM 160°F — 175°F 71°C — 79°C
PORK 160°F — 175°F 71°C — 79°C
LAMB 160°F — 175°F 71°C — 79°C
POULTRY
CHICKEN — Fried/Baked 160°F — 175°F 71°C — 79°C
DUCK 160°F — 175°F 71°C — 79°C
TURKEY 160°F — 175°F 71°C — 79°C
GENERAL 160°F — 175°F 71°C — 79°C
FISH/SEAFOOD
FISH — Baked/Fried 160°F — 175°F 71°C — 79°C
LOBSTER 160°F — 175°F 71°C — 79°C
SHRIMP — Fried 160°F — 175°F 71°C — 79°C
BAKED GOODS
BREADS/ROLLS 120°F — 140°F 49°C — 60°C
MISCELLANEOUS
CASSEROLES 160°F — 175°F 71°C — 79°C
DOUGH — Proofing 80°F — 100°F 27°C — 38°C
EGGS —Fried 150°F — 160°F 66°C — 71°C
FROZEN ENTREES 160°F — 175°F 71°C — 79°C
HORS D'OEUVRES 160°F — 180°F 71°C — 82°C
PASTA 160°F — 180°F 71°C — 82°C
PIZZA 160°F — 180°F 71°C — 82°C
POTATOES 180°F 82°C
PLATED MEALS 140°F — 165°F 60°C — 74°C
SAUCES 140°F — 200°F 60°C — 93°C
SOUP 140°F — 200°F 60°C — 93°C
VEGETABLES 160°F — 175°F 71°C — 79°C
THE HOLDING T E M PERATURES LIS T E D ARE SUGGEST E D GUIDELINES O N L Y. ALL
FOOD HOLDING S H OULD BE BASED O N INTERNAL PR O D UCT TEMPERATU R E S.
ALWAYS FOLLOW L OCAL HEALTH (H Y GIENE) REGULA T I ONS FOR ALL I N T ERNAL
TEMPERATURE R E Q UIREMENTS.
MN-29250 (Rev. 3) 11/15 CARVING STATIONS 11
CARE AND CLEANING
PROTECTING STAINLESS STEEL SURFACES
Itisimportanttoguardagainstcorrosion
inthecareofstainlesssteel
surfaces.Harsh,corrosive,
orinappropriatechemicals
cancompletelydestroythe
protectivesurfacelayer
ofstainlesssteel.Abrasive
pads,steelwool,ormetalimplementswillabrade
surfacescausingdamagetothisprotectivecoating
andwilleventuallyresultinareasofcorrosion.
Evenwater,particularlyhardwaterthatcontains
hightomoderateconcentrationsofchloride,will
causeoxidationandpittingthatresultinrust
andcorrosion.Inaddition,manyacidicfoods
spilledandlefttoremainonmetalsurfacesare
contributingfactorsthatwillcorrodesurfaces.
Propercleaningagents,materials,and
methodsarevitaltomaintainingtheappearance
andlifeofthisappliance.Spilledfoodsshouldbe
removedandtheareawipedassoonaspossible
butattheveryleast,aminimumofonceperday.
Alwaysthoroughlyrinsesurfacesafterusinga
cleaningagentandwipestandingwaterasquickly
aspossibleafterrinsing.
CLEANING AGENTS
Usenon-abrasivecleaningproductsdesignedfor
useonstainlesssteelsurfaces.Cleaningagents
mustbechloride-freecompoundsandmustnot
containquaternarysalts.Neverusehydrochloric
acid(muriaticacid)onstainlesssteelsurfaces.
Failuretoobservethisprecautionwillvoidthe
warranty.Alwaysusethepropercleaningagentat
themanufacturer'srecommendedstrength.
Contactyourlocalcleaningsupplierfor
productrecommendations.
CLEANING MATERIALS
Cleaningcanusuallybeaccomplishedwiththe
propercleaningagentandasoft,cleancloth.
Whenmoreaggressivemethodsareneeded,usea
non-abrasivescouringpadondifficultareasand
makecertaintoscrubwiththevisiblegrainof
surfacemetaltoavoidsurfacescratches.Never
usewirebrushes,metalscouringpads,orscrapers
toremovefoodresidue.Failuretoobservethis
precautionwillvoidthewarranty.
CLEANING AND PREVENTATIVE MAINTENANCE
CAUTION
To protect stainless steel surfaces,
completely avoid the use of
abrasive cleaning compounds,
chloride based cleaners, or
cleaners containing quaternary
salts. NEVER use hydrochloric acid
(muriatic acid) on stainless steel.
NEVER use wire brushes, metal
scouring pads or scrapers.
N
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N
O
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WARNING
To prevent SERIOUS INJURY,
DEATH, or PROPERTY DAMAGE:
The appliance must be cleaned
thoroughly to avoid deposits of
grease and or food residues inside
the appliance that may catch fi re. If
fat deposits and/or food waste inside
the appliance ignite, shut down the
appliance immediately and keep the
appliance door closed to extinguish
the fi re. If further extinguishing is
required, disconnect the appliance
from the main power and use a fi re
extinguisher (do not use water to
extinguish a grease fi re!). Failure
to clean the appliance properly
invalidates the warranty and relieves
Alto-Shaam of all liability.
MN-29250 (Rev. 3) 11/15 CARVING STATIONS 12
EQUIPMENT CARE
Thecleanlinessandappearance
ofthisequipmentwill
contributeconsiderablyto
operatingefficiencyand
savory,appetizingfood.Good
equipmentthatiskeptclean
worksbetterandlastslonger.
THOROUGHLY CLEAN THE APPLIANCE AFTER
EACH USE:
1. Removefoodfrom
carvingstation.
2. TurnON/OFFtoggleswitch
tothe“OFF”position.
Disconnectunitfrompower
source.Lettheunitcool.
3. Removecuttingboardaftereachuse.Cleanand
sanitizeseparatelyfollowingapplicablestateor
localhealthsanitationordinances.Airdrythe
boardonaclean,flatsurfacetopreventboard
fromwarping.Iftheboardbecomeswarped,
heatingwillrestoreflexibilitytofacilitate
flattening.Warpedboardsmaybeheated
onthecarvingshelfsurface,inapreheated
Combitherm®CombiOvenfor10minutesonthe
steamprogram,orinapreheatedHaloHeatCook
&HoldOvenfor15minutesat250°F(121°C).
4. Cleanmetalsurfacesoftheunitwithadamp,
cleanclothandanygoodcommercialdetergent
attherecommendedstrength.Useaplastic
scouringpadorovencleanerfordifficultareas.
Rinsesurfacesbywipingwithspongeandclean
warmwater.
NOTICE:Avoidtheuseofabrasivecleaning,
compounds,chloridebasedcleaners,
orcleanerscontainingquaternarysalts.
Neverusehydrochloricacid(muriatic
acid)onstainlesssteel.
5. Surfacescanbewipedwithasanitizingsolution
aftercleaningandrinsing.Thissolutionmust
beapprovedforuseonstainlesssteelfood
contactsurfaces.
6. Cleanbreathguardswithawindowcleaner.
7. DoNOTuseknivesorutensilsonthehotshelf
surface.Acuttingboardissupplied.
Alwaysfollowappropriatestateorlocalhealth
(hygiene)regulationsregardingallapplicable
cleaningandsanitationrequirementsfor
foodserviceequipment.
CARE AND CLEANING
WARNING
To prevent SERIOUS INJURY,
DEATH, OR PROPERTY DAMAGE,
ALWAYS disconnect unit from power
source before cleaning or servicing.
DANGER
To prevent SERIOUS PERSONAL
INJURY, DEATH, or PROPERTY
DAMAGE:
DO NOT steam clean, hose down
or flood the interior or exterior
with water or liquid solution of
any kind. DO NOT use water jet
to clean.
Failure to observe this precaution
will void the warranty.
MN-29250 (Rev. 3) 11/15 CARVING STATIONS 13
FOOD SAFETY
Food fl avor and aroma are usually so closely related that
it is diffi cult, if not impossible, to separate them. There
is also an important, inseparable relationship between
cleanliness and food fl avor. Cleanliness, top operating
effi ciency, and appearance of equipment contribute
considerably to savory, appetizing foods.
Most food imparts its own particular aroma and many
foods also absorb existing odors. Unfortunately, during
this absorption there is not a distinction between GOOD
and BAD odors. The majority of objectionable fl avors and
odors troubling food service operations are caused by
bacteria growth. Sourness, rancidity, mustiness, stale or
other OFF fl avors are usually the result of germ activity.
The easiest way to ensure full, natural food fl avor is
through comprehensive cleanliness. This means good
control of both visible soil (dirt) and invisible soil (germs).
A thorough approach to sanitation will provide essential
cleanliness. It will ensure an a ractive appearance of
equipment, along with maximum effi ciency and utility.
More importantly, a good sanitation program provides
one of the key elements in the prevention of food-
borne illnesses.
A comprehensive sanitation program should focus on
the training of staff in basic sanitation procedures. This
includes personal hygiene, proper handling of raw foods,
cooking to a safe internal product temperature, and
the routine monitoring of internal temperatures from
receiving through service.
A controlled holding environment for prepared foods is
just one of the important factors involved in the prevention
of food-borne illnesses. Temperature monitoring and
control during receiving, storage, preparation, and the
service of foods are of equal importance.
The most accurate method of measuring safe temperatures
of both hot and cold foods is by internal product
temperature. A quality thermometer is an eff ective tool for
this purpose, and should be routinely used on all products
that require holding at a specifi c temperature.
Hazard Analysis (at) Critical Control Points (HACCP), is a
quality control program of operating procedures to assure
food integrity, quality, and safety. Taking steps necessary
to augment food safety practices is both cost eff ective
and relatively simple. Additional HACCP information is
available by contacting:
Center for Food Safety and Applied Nutrition
Food and Drug Administration
PHONE: 1-888-SAFEFOOD
www.foodsafety.gov
INTERNAL FOOD PRODUCT TEMPERATURES
HOT FOODS
DANGER ZONE 40°F TO 140°F (4°C TO 60°C)
CRITICAL ZONE 70°F TO 120°F (21°C TO 49°C)
SAFE ZONE 140°F TO 165°F (60°C TO 74°C)
COLD FOODS
DANGER ZONE ABOVE 40°F (ABOVE 4°C)
SAFE ZONE 36°F TO 40°F (2°C TO 4°C)
FROZEN FOODS
DANGER ZONE ABOVE 32°F (ABOVE 0°C)
CRITICAL ZONE 0°F TO 32°F (-18°C TO 0°C)
SAFE ZONE 0°F or below (-18°C or below)
MN-29250 (Rev. 3) 11/15 CARVING STATIONS 14
A
C
31
20
21
19
25
24
9
6
23
40
39
41
14
22
38
11
33
7
13
16
27
45
44
32
22
30
30
28
10
35
15
1
12
30
12
30
30
1
18
2
4
1
43
42
36
26
37
15
34
29
17
12
3
1
40
39
41
4
33
SERVICE VIEW CS-100
201401
MN-29250 (Rev. 3) 11/15 CARVING STATIONS 15
ITEM DESCRIPTION PART NO. QTY
1 L-BRACKET 1008529 2
2 LAMP LOCK DOWN WASHER 1011278 1
3 RELAY ATTACHMENT L-BRACKET 1011286 1
4 SNEEZE GUARD BRACKET 1011870 2
5 TOP COVER 500-S 1011946 1
6 TOP BASE PANEL SPOT 5008801 1
7 BASE HOUSING COVER PANEL 5008802 1
8 CORDSET, CH2-16P, FERRULE ASSEMBLY 5020353 1
9 CUTTING BOARD BA-28482 1
10 CONNECTION BLOCK, 4 CONDUCTOR, TOP SCREW, 5-POLE BK-34711 1
11 BUMPER, 3/8-16 MALE THREAD BM-22606 4
12 3/4" WHITE SNAP BUSHING BU-3008 2
13 BUSHING, STRAIN RELIEF, 90°, BLACK BU-34898 1
14 HEAT PAD, CS-100 CB-34630 1
15 230V, CONTROL BOARD, PRESETS CC-35016 1
16 CORDSET, CEE 7/7, 16A, 250V CD-3922 1
CORDSET, UK BS1363 8' CD-33925 1
CORDSET, CH2-16P, 16A-250V, 2-POLE CD-36321 1
CORDSET, NEMA 5-15P CD-3232 1
CORDSET, AS/NZS 3112, 15A, 250V CD-38149 1
17 CONNECTOR, DUAL SPADE, 1/4" CR-3849 5
18 CONNECTOR-5 CONDUCTOR CR-34646 2
19 SNEEZE GUARD FRAME FR-28484 1
20 GLASS, 5mm THICK, TEMPERED, UPPER GL-29240 1
21 GLASS, 5mm THICK, TEMPERED, LOWER GL-29241 1
22 INSULATION, 1.000" THICK, YELLOW IN-22265 1
23 WHITE PILOT LIGHT 250V LI-3951 1
24 LAMP, INFARED HEAT, COATED, 250W, 230V LP-33781 1
SOCKET, REPLACEMENT, 120V SK-35370 1
SOCKET, REPLACEMENT, 208-240V LAMP SK-35028 1
25 LAMP, HEATED, SINGLE, 120V, 250W LP-34896 1
26 NUT, 1/4-20 HEX S/S NU-2437 4
27 NUT, THREADED INSERT, M6 NU-22770 1
28 RELAY, SPST 30A, 277 VAC 12VDC RL-33558 1
29 SCREW, 10-32 x 1/4 PAN HD GROUND SCREW SC-2190 1
30 SCREW, 8-32 x 1/4" PHIL SCREW SC-2459 9
31 SCREW, 8-32 x 0.375" FLAT SC-2816 8
32 SCREW, HHCS, M6 x 20, WITH NO MARKING SC-22924 1
33 SCREW 8-32 x 1/4" HEX HEAD SC-24751 22
34 SCREW, 6-32 x 1/4" PHILLIPS PAN SC-28384 4
35 SCREW, M3 x 22mm, 0.5mm PITCH, PAN HEAD PHILLIPS SC-28846 2
36 SCREW, SET, HEX #1/4-20 x 1.00" LG SC-29222 4
37 SPACER, SCREW MOUNT SUPPORT, NYLON SP-28159 4
38 SPACER, NYLON, 1.300" DIA SP-38054 4
39 SWITCH, ROCKER, SEALED, 3-WAY SW-34653 1
40 SWITCH, ROCKER, SEALED, DOUBLE-POLE SW-34654 1
41 SWITCH, ROCKER, TUNGSTEN, 6 AMP, SEALED, DOUBLE POLE SW-34924 1
42 LOCK WASHER 1/4" WS-2294 4
43 WASHER, 1/4", FLAT, 5.8 OD 18-8 S/S WS-22094 4
44 WASHER, FLAT WS-22297 2
45 WASHER, SPLIT LOCK WS-22302 2
SERVICE PARTS LIST CS-100
201401
*NOT SHOWN
MN-29250 (Rev. 3) 11/15 CARVING STATIONS 16
SERVICE VIEW CS-200
201301
A
19
30
18
23
32
32
22
4
21
39
38
40
17
16
37
10
14
15
13
31
5
8
32
26
4
3
2
29
9
29
33
35
42
24
41
3
16
17
7
27
26 34
28
12
36
MN-29250 (Rev. 3) 11/15 CARVING STATIONS 17
ITEM DESCRIPTION PART NO. QTY
1*
L-BRACKET 1008529
2
2
LAMP LOCK DOWN WASHER 1009413
1
3 SNEEZE GUARD BRACKET 1011870 2
4 TOP BASE PANEL SPOT 5007406 1
5 BOTTOM COVER PANEL HEX INSERT 5007447 1
6 CUTTING BOARD BA-28066 1
7 CONNECTION BLOCK, 4-CONDUCTOR, TOP SCREW, 5-POLE BK-34711 1
8 BUMPER 3/8-16 MALE THREAD BM-22606 4
9 BUSHING, 3/4" WHITE, SNAP BU-3008 2
10 BUSHING, STRAIN RELIEF, 90°, BLACK BU-34898 1
11* HEAT PAD, CS-200 CB-34544 1
12 CONTROL BOARD, 120V, PRESETS CC-34657 1
13 CORDSET, CEE 7/7, 16A, 250V CD-3922 1
CORDSET, UK BS1363 8' CD-33925 1
CORDSET, 16A-250V CH2-16P 2 POLE CD-36321 1
CORDSET, NEMA 5-15P CD-3232 1
CORDSET, AS/NZS 3112, 15A, 250V CD-38149 1
14 WASHER, SPLIT LOCK WS-22302 2
15 WASHER, FLAT WS-22297 2
16 CONNECTOR, DUAL SPADE, 1/4" CR-3849 5
17 CONNECTOR-5 CONDUCTOR CR-34646 2
18 FRAME, WELD, SNEEZE GUARD FR-28944 1
19 GLASS, 5mm THICK, TEMPERED GL-28416 1
GLASS, 5mm THICK, TEMPERED GL-28604 1
20* HEATSINK, THERMALLY CONDUCTIVE PAD HE-33926 1
21 WHITE PILOT LIGHT 250V LI-3951 1
22 LAMP, INFARED HEAT, COATED, 250W, 230V LP-33781 2
SOCKET, REPLACEMENT, 120V SK-35370 1
SOCKET, REPLACEMENT, 208-240V LAMP SK-35028 1
23 LAMP, HEATED, SINGLE, 120V LP-34896 1
24 NUT, 1/4-20 HEX S/S NU-2437 4
25* NUT, THREADED INSERT, M6 NU-22770 1
26 NUT, #8-32 UNC KEPS ZP NU-26526 2
27 RELAY, SPST 30A, 277 VAC 12VDC RL-33558 1
28 SCREW, 10-32 x 1/4 PAN HD GROUND SCREW SC-2190 1
29 SCREW, 8-32 x 1/4" PHIL SCREW SC-2459 8
30 SCREW, 8-32 x 0.375", FLAT SC-2816 8
31 SCREW, HHCS, M6 x 20, WITH NO MARKS SC-22924 1
32 SCREW 8-32 x 1/4" HEX HEAD SC-24751 22
33 SCREW, 6-32 x 1/4" PHILLIPS PAN SC-28384 4
34 SCREW, M3 x 22mm, 0.5mm PITCH, PAN HEAD PHILLIPS SC-28846 2
35 SCREW, SEST, HEX, #1/4-20 x 1.00" LG SC-29222 4
36 SPACER, SCREW MOUNT SUPPORT, NYLON SP-28159 4
37 SPACER, NYLON, 1.300" DIA SP-38054 4
38 SWITCH, ROCKER, SEALED, 3-WAY SW-34653 1
39 SWITCH, ROCKER, SEALED, DOUBLE-POLE SW-34654 1
40 SWITCH, ROCKER, TUNGSTEN, 6 AMP, SEALED, DOUBLE POLE SW-34924 1
41 LOCK WASHER 1/4" WS-2294 4
42 WASHER, 1/4", FLAT, 5/8 OD 18-8 S/S WS-22094 4
SERVICE PARTS LIST CS-200
201301
*NOT SHOWN
MN-29250 (Rev. 3) 11/15 CARVING STATIONS 18
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Alto-Shaam CS-100 Installation Operation & Maintenance

Category
Food warmers
Type
Installation Operation & Maintenance
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