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CONTENTS
Section Page
1 INTRODUCTION .............................................................. 2
1.1 System Description ................................................. 2
1.2 PID Control – AX430 Analyzer Only ......................... 2
1.3 AX400 Series Analyzer Options ............................... 2
2 OPERATION ..................................................................... 3
2.1 Powering Up the Analyzer ....................................... 3
2.2 Displays and Controls.............................................. 3
2.2.1 Membrane Key Functions ............................ 3
2.3 Operating Page ....................................................... 6
2.3.1 Single Input 4-Electrode Conductivity ........... 6
2.3.2 Dual Input 4-Electrode Conductivity ............. 7
3 OPERATOR VIEWS ......................................................... 8
3.1 View Set Points ....................................................... 8
3.2 View Outputs .......................................................... 9
3.3 View Hardware ........................................................ 9
3.4 View Software ....................................................... 10
3.5 View Logbook ....................................................... 10
3.6 View Clock ............................................................ 12
4 SETUP ............................................................................ 13
4.1 Sensor Calibration ................................................. 13
5 PROGRAMMING ........................................................... 15
5.1 Security Code ....................................................... 15
5.2 Configure Display .................................................. 16
5.3 Configure Sensors ................................................. 17
5.4 Configure Alarms ................................................... 24
5.4.1 Configure Standard Alarms ........................ 24
5.4.2 Configure CIP Interface Alarm .................... 26
5.4.3 Configure CIP Status Alarm ....................... 28
5.4.3 Configure CIP Status Alarm ....................... 29
5.5 Configure Outputs ................................................. 31
5.6 Configure Clock .................................................... 33
5.7 Configure Control .................................................. 34
5.7.1 Configure Single PID Controller .................. 35
5.7.2 Configure Power Failure Recovery Mode .... 38
5.8 Configure Security ................................................. 39
5.9 Configure Logbook ............................................... 39
5.10 Test Outputs and Maintenance .............................. 40
Section Page
6INSTALLATION .............................................................. 42
6.1 Siting Requirements .............................................. 42
6.2 Mounting ............................................................... 43
6.2.1 Wall-/Pipe-mount Analyzers ....................... 43
6.2.2 Panel-mount Analyzers .............................. 44
6.3 Electrical Connections ........................................... 45
6.3.1 Relay Contact Protection
and Interference Suppression..................... 46
6.3.2 Cable Entry Knockouts,
Wall-/Pipe-mount Analyzer ......................... 47
6.4 Wall-/Pipe-mount Analyzer Connections ................ 48
6.4.1 Access to Terminals ................................... 48
6.4.2 Connections .............................................. 49
6.5 Panel-mount Analyzer Connections ....................... 50
6.5.1 Access to Terminals ................................... 50
6.5.2 Connections .............................................. 51
7 CALIBRATION ............................................................... 52
7.1 Equipment Required .............................................. 52
7.2 Preparation ........................................................... 52
7.3 Factory Settings .................................................... 53
8 SIMPLE FAULT FINDING .............................................. 59
8.1 Error Messages ..................................................... 59
8.2 No Response to Conductivity Changes ................. 59
8.3 Checking the Temperature Input ............................ 59
SPECIFICATION .................................................................. 60
APPENDIX A ....................................................................... 62
A1 Automatic Temperature Compensation ................. 62
A1.1 Calculation of Temperature Coefficient ....... 62
APPENDIX B ....................................................................... 63
B1 Single PID Controller ............................................. 63
B1.1 Reverse Acting Single PID Control ............. 63
B1.2 Direct Acting Single PID Control ................. 64
B2 Ouput Assignment ................................................ 64
B3 Setting Up Three Term (PID) Control Parameters ... 65
B4 Manual Tuning ....................................................... 65