Emerson AVENTICS AR1 Owner's manual

Betriebsanleitung | Operating instructions | Notice d’instruction

Istruzioni per l'uso | Instrucciones de servicio | Bruksanvisning

R412012716-BAL-001-AG

2020-03, Replaces: 2017-02

DE/EN/FR/IT/ES/SV

AVENTICS™ AR1

Druckbehälter

Pressure reservoir

Cuve sous pression

Contenitore a pressione

Recipiente a presión

Tryckbehållare

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AVENTICS™ AR1 | R412012716-BAL-001-AG | English 7

Contents

1 About this documentation........................................................................................................................................................................................................... 8

1.1 Additional documentation................................................................................................................................................................................................ 8

2 Notes on safety............................................................................................................................................................................................................................ 8

2.1 Intended use..................................................................................................................................................................................................................... 8

2.2 Improper use .................................................................................................................................................................................................................... 8

2.3 Personnel qualifications .................................................................................................................................................................................................... 8

2.4 Safety instructions in this document ................................................................................................................................................................................. 8

2.4.1 Structure of warnings......................................................................................................................................................................................... 8

2.4.2 Meaning of the signal words............................................................................................................................................................................... 8

2.4.3 General safety instructions................................................................................................................................................................................. 8

2.4.4 During assembly ................................................................................................................................................................................................ 8

2.4.5 During commissioning ....................................................................................................................................................................................... 8

2.4.6 During cleaning.................................................................................................................................................................................................. 8

2.4.7 During service and repairs .................................................................................................................................................................................. 9

2.4.8 Disposal ............................................................................................................................................................................................................. 9

2.4.9 Supplier/operator responsibilities ...................................................................................................................................................................... 9

3 Scope of delivery ......................................................................................................................................................................................................................... 9

4 About this product....................................................................................................................................................................................................................... 9

4.1 Performance specifications............................................................................................................................................................................................... 9

4.2 Device Description............................................................................................................................................................................................................ 9

4.3 Product identification ....................................................................................................................................................................................................... 9

5 Transport and storage ................................................................................................................................................................................................................. 9

6 Assembly..................................................................................................................................................................................................................................... 9

6.1 Unpacking......................................................................................................................................................................................................................... 9

6.2 Installation conditions....................................................................................................................................................................................................... 9

6.2.1 Mounting orientation......................................................................................................................................................................................... 9

6.3 Required accessories......................................................................................................................................................................................................... 9

6.4 Assembling/installing the reservoir ................................................................................................................................................................................... 9

6.4.1 Connecting the reservoir pneumatics................................................................................................................................................................. 9

6.4.2 Connecting the compressed air.......................................................................................................................................................................... 9

7 Commissioning ........................................................................................................................................................................................................................... 9

8 Operation.................................................................................................................................................................................................................................... 10

9 Service and Repairs...................................................................................................................................................................................................................... 10

9.1 Cleaning and servicing ...................................................................................................................................................................................................... 10

10 Disassembly and Exchange .......................................................................................................................................................................................................... 10

10.1 Preparing for disassembly ................................................................................................................................................................................................. 10

10.2 Disassembly...................................................................................................................................................................................................................... 10

11 Disposal....................................................................................................................................................................................................................................... 10

12 Technical data ............................................................................................................................................................................................................................. 10

13 Appendix ..................................................................................................................................................................................................................................... 10

13.1 Directory........................................................................................................................................................................................................................... 10

13.2 Declarations of conformity................................................................................................................................................................................................ 10

14 Illustrations.................................................................................................................................................................................................................................. 10

1 About this documentation

These instructions contain important information on the safe and appropriate as-

sembly, transportation, commissioning, operation, maintenance, and disassem-

bly of the AR1 pressure reservoir and how to remedy simple malfunctions your-

self.

u Read these instructions completely, especially section (see “Notes on safety”)

before you start assembling and operating the reservoir.

1.1 Additional documentation

The reservoirs are system components. Also follow the instructions for the other

system components.

Also observe the following instructions:

• The system documentation from the system manufacturer

Other notes and information on this reservoir:

• Technical data and dimensions in accordance with the online catalog

Furthermore, observe general, statutory and other binding rules of the European

and national laws, as well as regulations to protect the environment and avoid ac-

cidents.

2 Notes on safety

The reservoir has been manufactured according to the accepted rules of safety

and current technology. Even so, there is a risk of personal injury or damage to

equipment if the following general safety instructions and the specific warnings

given in this instruction manual are not followed.

1.

Keep these instructions in a location where they are accessible to all users at

all times.

2.

Always include the operating instructions when you pass the reservoir on to

third parties.

2.1 Intended use

The AR1 pressure reservoirs are products designed in accordance with the

2014/29/EU directive relating to pressure reservoirs.

1.

Only use the pressure reservoirs for stationary systems.

2.

Only fill the pressure reservoirs with compressed air.

3.

Use within the limits listed in the technical data.

The pressure reservoirs are technical equipment and not intended for private use.

2.2 Improper use

Improper use includes filling the pressure reservoirs with liquids or flammable

gases.

2.3 Personnel qualifications

Assembly, commissioning, disassembly, and service (including maintenance and

care) of the pressure reservoir require basic mechanical and pneumatic knowl-

edge, as well as knowledge of the applicable technical terms.

In order to ensure operational safety, these tasks may only be carried out by qual-

ified personnel or an instructed person under the direction of qualified personnel.

Qualifiedpersonnel are those who can recognize possible dangers and institute

the appropriate safety measures, due to their professional training, knowledge,

and experience, as well as their understanding of the relevant regulations per-

taining to the work to be done. Qualified personnel must observe the rules rele-

vant to the subject area.

2.4 Safety instructions in this document

In this document, there are warning notes before the steps whenever there is a

danger of personal injury or damage to equipment. The measures described to

avoid these hazards must be followed.

2.4.1 Structure of warnings

Structure of warnings

SIGNAL WORD

Hazard type and source

Consequences

u Precautions

2.4.2 Meaning of the signal words

Meaning of the signal words

CAUTION

Possible dangerous situation.

Failure to observe these notices may result in minor injuries or damage to

property.

NOTICE

Possibility of damage to property or malfunction.

Failure to observe these notices may result in damage to property or malfunc-

tions, but not in personal injury.

2.4.3 General safety instructions

• Observe the regulations for accident prevention and environmental protec-

tion for the country where the device is used and at the workplace.

• Only use AVENTICS products that are in a perfect working state.

– Check the product for obvious defects, such as cracks in the housing.

– Replace faulty reservoirs immediately.

• Do not modify or convert the product.

The manufacturer can accept no liability claims if these instructions are not

complied with or the device is interfered with; the warranty for devices and

accessory parts will no longer apply.

• Before commissioning the reservoir, ensure that all the appropriate safety

equipment is in place.

• Do not place any improper mechanical loads on the product under any cir-

cumstances.

• Fill the reservoir with compressed air only after correct installation.

• Ensure that neither welding nor heat treatment is carried out on the reser-

voir’s pressure-bearing walls.

• Apply suitable measures to prevent harmful vibrations and corrosion on the

reservoir.

2.4.4 During assembly

1.

Ensure that neither welding nor heat treatment is carried out on the reser-

voir’s pressure-bearing walls. Apply suitable measures to prevent harmful vi-

brations on the pressure reservoir. Make sure that no harmful pulsations are

transferred through the reservoir connection pieces.

2.

Make sure the relevant system component is not under pressure or voltage

before assembling or when connecting and disconnecting plugs. Protect the

system component against being switched on.

3.

Lay cables and lines so that they cannot be damaged and no one can trip over

them.

4.

Before commissioning, make sure that all the connection seals and locks are

properly installed and undamaged to prevent fluids and foreign bodies from

penetrating the product.

2.4.5 During commissioning

1.

Let the product acclimatize for several hours before commissioning, other-

wise, water may condense in the housing.

2.

Make sure that all pneumatic connections are either used or covered.

3.

Only commission fully installed products.

2.4.6 During cleaning

1.

Close all openings with suitable safety devices so that no cleaning agent can

enter into the system.

2.

Never use aggressive solvents or detergents.

AVENTICS™ AR1 | R412012716-BAL-001-AG | English 8

3.

Only clean the product using a slightly damp cloth. Only use water and, if nec-

essary, a mild detergent.

4.

Do not use high-pressure cleaners for cleaning.

2.4.7 During service and repairs

1.

Carry out maintenance work as specified by the system manufacturer in the

designated time intervals.

2.

Make sure that no line connections, ports, and components are disconnected

as long as pressure and voltage are applied in the system.

3.

Protect the system against being switched on.

2.4.8 Disposal

u Dispose of the product in accordance with the national regulations in your

country.

2.4.9 Supplier/operator responsibilities

1.

Decide whether the operational and fully-fitted reservoirs should be subject to

an acceptance test before commissioning.

2.

Observe the valid national laws and directives governing the operation of the

reservoirs.

3.

Compile a set of operating instructions taking into account the equipment

used and including the following:

– Instructions on how to empty the condensate

– Maintenance information to ensure operational safety

3 Scope of delivery

• 1 x pressure reservoir

• 1 set of operating instructions

All connections must be sealed using paper caps.

4 About this product

4.1 Performance specifications

The reservoir acts as a compressed air energy storage unit to compensate for

pressure fluctuations in the compressed air network.

4.2 Device Description

See Fig. 1-4

The pressure reservoirs were produced as individual components without any

technical safety equipment for the designated area of application. The product is

designed for mainly static internal pressure.

The reservoir may only be used for stationary systems and in compliance with the

technical data.

4.3 Product identification

You can identify the product using the information indicated on the name plate.

Material number Material number Material number

3513000000 (V=1l) 3513000030 (V=10l) 3513000060 (V=90l)

3513000010 (V=3.2l) 3513000040 (V=20l)

3513000020 (V=5l) 3513000050 (V=40l)

5 Transport and storage

u During transportation and storage, always comply with the ambient condi-

tions/temperature listed in the technical data.

6 Assembly

6.1 Unpacking

u Dispose of the packaging in accordance with the currently applicable national

regulations in your country.

6.2 Installation conditions

u During installation, always comply with the ambient conditions listed in the

technical data.

6.2.1 Mounting orientation

Any mounting orientation may be used for the reservoir.

6.3 Required accessories

To assemble the product you will need the following accessories which are not in-

cluded in the scope of delivery but can be ordered from us:

Accessories Mounting Material number

Mounting kit for reservoir 3513000030 Ø 206 mm 4519011002

Mounting kit for reservoir 3513000040 Ø 246 mm 4519011012

Mounting kit for reservoir 3513000050 Ø 276 mm 4519011022

Pressure relief valve Depends on the application

6.4 Assembling/installing the reservoir

CAUTION

Danger of injury due to incorrect assembly

Incorrect assembly can lead to uncontrolled product or system movements.

1.

Make sure that all relevant system parts are not under pressure before as-

sembly.

2.

Only assemble the reservoir with the mountings specified in the online cat-

alog (refer to the online catalog at

www.aventics.com/pneumatics-catalog).

3.

The reservoir must not be fitted rigidly to floors, machine base frames, or

vibration dampers.

4.

Provide adequate vibration damping.

6.4.1 Connecting the reservoir pneumatics

CAUTION

Danger of injury if assembled under pressure or voltage!

Assembling when under pressure or voltage can lead to injuries and damage to

the product or system components.

1.

Make sure that the relevant system part is not under voltage or pressure be-

fore you connect the product.

2.

Protect the system against being switched on.

1.

Make sure the relevant system part is not under pressure.

2.

Remove the dust protection caps from the reservoir. Do not use any sharp-

edged tools (such as a screwdriver) to do this. The connection threads must

not be damaged.

3.

Fit a pressure relief valve to the reservoir (this part is not included in the scope

of delivery).

4.

Check that all pneumatic connections are properly connected or closed and

all tubing is firmly fitted.

6.4.2 Connecting the compressed air

1.

Comply with the limits for pressure and temperature (see “Technical data”).

2.

Make sure that the internal pressure does not exceed the working pressure PS

indicated in the reservoir identification under normal operating conditions.

However, this pressure may exceed the limit by up to 10% for a brief period

only.

7 Commissioning

Proceed as follows to commission the product:

AVENTICS™ AR1 | R412012716-BAL-001-AG | English 9

1.

Before commissioning, make sure that all the connections on the reservoir are

properly connected and all of the tubing is firmly fitted.

2.

Switch on the operating pressure.

8 Operation

No intervention is required while the system is running.

u Check that the maximum vibration load and working pressure values are ob-

served. If the condensate needs to be drained, proceed according to the rele-

vant operating instructions.

9 Service and Repairs

9.1 Cleaning and servicing

NOTICE

Damaging to the reservoir due to solvents, liquids and dirt

Aggressive detergents can damage the seals of the reservoir and cause them

to age faster. Any dirt penetrating into the reservoir can impair the safe func-

tioning of the reservoir.

1.

Never use aggressive solvents or detergents.

2.

Do not use a high-pressure cleaner.

3.

Maintain the highest standards of cleanliness when working on the pneu-

matics system.

1.

Close all openings using suitable protection caps or equipment.

2.

Check that all seals and plugs for the plug connections are firmly fitted so that

no moisture can penetrate into the reservoir during cleaning.

3.

Only clean the reservoir using a slightly damp cloth.

10 Disassembly and Exchange

10.1 Preparing for disassembly

1.

Decommission the overall system as described in the system’s instructions.

2.

Proceed as follows to prepare the reservoir for disassembly:

Check that the system in which the reservoir is fitted is not under voltage or

pressure.

10.2 Disassembly

CAUTION

Danger of injury in case of disassembly or replacement under pressure or volt-

age!

Disassembly or exchange when under pressure or voltage can lead to injuries

and damage to the product or the system components.

1.

Make sure that the relevant system part is not under pressure or voltage be-

fore disassembling the product or exchanging parts.

2.

Protect the system against being switched on.

Proceed as follows to disassemble the reservoir:

1.

Loosen and remove all connections.

2.

Loosen all mountings.

3.

Disassemble the reservoir.

Consult section (see “Assembly”) when exchanging/assembling the product.

11 Disposal

Careless disposal of the reservoir could lead to pollution of the environment.

u Dispose of the reservoir in accordance with your country’s national regula-

tions.

12 Technical data

General 351300...

...0000 ...0010 ...0020 ...0030 ...0040 ...0050 ...0060

Max. operating pres-

sure PS (temporary

+10%)

11 bar 11 bar 10 bar 11 bar 10 bar 11 bar 11 bar

Max. operating tem-

perature T

max

100°C 100°C 100°C 100°C 100°C 100°C 100°C

Min. operating tem-

perature T

min

-40°C -40°C -40°C -40°C -40°C -40°C -40°C

Volume 1l 3.2l 5l 10l 20l 40l 90l

Wall thickness ≥2mm

Pneumatics

Medium Air

Further technical data can be found in our online catalog.

Standards and directives complied with

2014/29/EC Directive on Simple Pressure Vessels

ISO 16030, Pneumatic fluid power — Connections — Ports and stud ends

EN ISO 228-1 Pipe threads where pressure-tight joints are not made on the

threads - Part1: Dimensions, tolerances and designation

13 Appendix

13.1 Directory

You will find the contact addresses at www.emerson.com/contactus.

13.2 Declarations of conformity

Declaration of Conformity in accordance with Art 12, 2014/29/EU (simple pres-

sure reservoirs).

Reservoirs with a product of pressure and volume of ≤50 do not require a decla-

ration of conformity.

14 Illustrations

For product dimensions, please refer to the online catalog.

G1/2

D D

Fig.1: 35130000000

S

D

G1

G1/2

K

D

G1/2

G1

Fig.2: 35130000010 / 35130000020 / 35130000030 / 35130000040

AVENTICS™ AR1 | R412012716-BAL-001-AG | English 10

G1/2

G1

G1/2

D

K

D

S S

Fig.3: 35130000050

G2G2

G1/2

D S D

K

Fig.4: 35130000060

D S K

Compressed air Safety equipment Condensate drain

AVENTICS™ AR1 | R412012716-BAL-001-AG | English 11

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Emerson Automation Solutions

AVENTICS GmbH

Ulmer Straße 4

30880 Laatzen, GERMANY

phone +49 511 2136-0

fax +49 511 2136-269

www.emerson.com/aventics

[email protected]

Further addresses:

www.emerson.com/contactus

The data specified above only serve to describe the product. No statements concerning a certain

condition or suitability for a certain application can be derived from our information. The given

information does not release the user from the obligation of own judgement and verification. It

must be remembered that our products are subject to a natural process of wear and aging.

An example configuration is depicted on the title page. The delivered product may thus vary from

that in the illustration.

Translation of the original operating instructions. The original operating instructions were crea-

ted in the German language.

of proprietary rights applications. This document may not be reproduced or given to third parties

without our consent.

The Emerson logo is a trademark and service mark of Emerson Electric Co. AVENTICS is a mark of

one of the Emerson Automation Solutions family of business units. All other marks are property

of their respective owners.

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