ESAB PCC-10 Plasma Coolant Circulator User manual

Brand: ESAB

Model: PCC-10 Plasma Coolant Circulator

Category: Welding System

Type: User manual

PCC-10

Instruction Manual

0558004422 09 / 2009

Plasma Coolant Circulator

This manual provides installation and operation instructions for the PCC-10 Plasma Coolant Circulator P/N 0558004400

beginning with Serial Number AAJ510O1O:

This equipment will perform in conformity with the description thereof contained in this manual and accompa-

nying labels and/or inserts when installed, operated, maintained and repaired in accordance with the instruc-

tions provided. This equipment must be checked periodically. Malfunctioning or poorly maintained equipment

should not be used. Parts that are broken, missing, worn, distorted or contaminated should be replaced imme-

diately. Should such repair or replacement become necessary, the manufacturer recommends that a telephone

or written request for service advice be made to the Authorized Distributor from whom it was purchased.

This equipment or any of its parts should not be altered without the prior written approval of the manufacturer.

The user of this equipment shall have the sole responsibility for any malfunction which results from improper

use, faulty maintenance, damage, improper repair or alteration by anyone other than the manufacturer or a ser-

vice facility designated by the manufacturer.

BE SURE THIS INFORMATION REACHES THE OPERATOR.

YOU CAN GET EXTRA COPIES THROUGH YOUR SUPPLIER.

These INSTRUCTIONS are for experienced operators. If you are not fully familiar with the

principles of operation and safe practices for arc welding and cutting equipment, we urge

you to read our booklet, “Precautions and Safe Practices for Arc Welding, Cutting, and

Gouging,” Form 52-529. Do NOT permit untrained persons to install, operate, or maintain

this equipment. Do NOT attempt to install or operate this equipment until you have read

and fully understand these instructions. If you do not fully understand these instructions,

contact your supplier for further information. Be sure to read the Safety Precautions be-

fore installing or operating this equipment.

CAUTION

USER RESPONSIBILITY

TABLE OF CONTENTS

1.0 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

1.1 Safety - English . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

1.2 Safety - Spanish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

1.3 Safety - French . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

2.0 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

2.1 Subheading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

3.0 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

4.0 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

5.0 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

6.0 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

6.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

6.2 Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Section / Title Page

TABLE OF CONTENTS

SECTION 1 SAFETY PRECAUTIONS

1.0 Safety Precautions

1.1 Safety - English

WARNING: These Safety Precautions are

for your protection. They summarize pre-

cautionary information from the references

listed in Additional Safety Information sec-

tion. Before performing any installation or operating

procedures, be sure to read and follow the safety

precautions listed below as well as all other manuals,

material safety data sheets, labels, etc. Failure to observe

Safety Precautions can result in injury or death.

PROTECT YOURSELF AND OTHERS --

Some welding, cutting, and gouging

processes are noisy and require ear

protection. The arc, like the sun, emits

ultraviolet (UV) and other radiation

and can injure skin and eyes. Hot metal can cause

burns. Training in the proper use of the processes

and equipment is essential to prevent accidents.

Therefore:

1. Always wear safety glasses with side shields in any

work area, even if welding helmets, face shields, and

goggles are also required.

2. Use a face shield tted with the correct lter and

cover plates to protect your eyes, face, neck, and

ears from sparks and rays of the arc when operat-

ing or observing operations. Warn bystanders not

to watch the arc and not to expose themselves to

the rays of the electric-arc or hot metal.

3. Wear ameproof gauntlet type gloves, heavy long-

sleeve shirt, cuess trousers, high-topped shoes,

and a welding helmet or cap for hair protection, to

protect against arc rays and hot sparks or hot metal.

A ameproof apron may also be desirable as protec-

tion against radiated heat and sparks.

4. Hot sparks or metal can lodge in rolled up sleeves,

trouser cus, or pockets. Sleeves and collars should

be kept buttoned, and open pockets eliminated from

the front of clothing.

5. Protect other personnel from arc rays and hot

sparks with a suitable non-ammable partition or

curtains.

6. Use goggles over safety glasses when chipping slag

or grinding. Chipped slag may be hot and can y far.

Bystanders should also wear goggles over safety

glasses.

FIRES AND EXPLOSIONS -- Heat from

ames and arcs can start res. Hot

slag or sparks can also cause res and

explosions. Therefore:

1. Remove all combustible materials well away from

the work area or cover the materials with a protec-

tive non-ammable covering. Combustible materials

include wood, cloth, sawdust, liquid and gas fuels,

solvents, paints and coatings, paper, etc.

2. Hot sparks or hot metal can fall through cracks or

crevices in oors or wall openings and cause a hid-

den smoldering re or res on the oor below. Make

certain that such openings are protected from hot

sparks and metal.“

3. Do not weld, cut or perform other hot work until the

workpiece has been completely cleaned so that there

are no substances on the workpiece which might

produce ammable or toxic vapors. Do not do hot

work on closed containers. They may explode.

4. Have re extinguishing equipment handy for instant

use, such as a garden hose, water pail, sand bucket,

or portable re extinguisher. Be sure you are trained

in its use.

5. Do not use equipment beyond its ratings. For ex-

ample, overloaded welding cable can overheat and

create a re hazard.

6. After completing operations, inspect the work area

to make certain there are no hot sparks or hot metal

which could cause a later re. Use re watchers when

necessary.

7. For additional information, refer to NFPA Standard

51B, "Fire Prevention in Use of Cutting and Welding

Processes", available from the National Fire Protec-

tion Association, Batterymarch Park, Quincy, MA

02269.

ELECTRICAL SHOCK -- Contact with

live electrical parts and ground can

cause severe injury or death. DO NOT

use AC welding current in damp areas,

if movement is conned, or if there is

danger of falling.

SECTION 1 SAFETY PRECAUTIONS

1. Be sure the power source frame (chassis) is con-

nected to the ground system of the input power.

2. Connect the workpiece to a good electrical

ground.

3. Connect the work cable to the workpiece. A poor

or missing connection can expose you or others

to a fatal shock.

4. Use well-maintained equipment. Replace worn or

damaged cables.

5. Keep everything dry, including clothing, work

area, cables, torch/electrode holder, and power

source.

6. Make sure that all parts of your body are insulated

from work and from ground.

7. Do not stand directly on metal or the earth while

working in tight quarters or a damp area; stand

on dry boards or an insulating platform and wear

rubber-soled shoes.

8. Put on dry, hole-free gloves before turning on the

power.

9. Turn o the power before removing your gloves.

10. Refer to ANSI/ASC Standard Z49.1 (listed on

next page) for specic grounding recommenda-

tions. Do not mistake the work lead for a ground

cable.

ELECTRIC AND MAGNETIC FIELDS

— May be dangerous. Electric cur-

rent owing through any conduc-

tor causes localized Electric and

Magnetic Fields (EMF). Welding and

cutting current creates EMF around welding cables

and welding machines. Therefore:

1. Welders having pacemakers should consult their

physician before welding. EMF may interfere with

some pacemakers.

2. Exposure to EMF may have other health eects which

are unknown.

3. Welders should use the following procedures to

minimize exposure to EMF:

A. Route the electrode and work cables together.

Secure them with tape when possible.

B. Never coil the torch or work cable around your

body.

C. Do not place your body between the torch and

work cables. Route cables on the same side of

your body.

D. Connect the work cable to the workpiece as close

as possible to the area being welded.

E. Keep welding power source and cables as far

away from your body as possible.

FUMES AND GASES -- Fumes and

gases, can cause discomfort or harm,

particularly in conned spaces. Do

not breathe fumes and gases. Shield-

ing gases can cause asphyxiation.

Therefore:

1. Always provide adequate ventilation in the work area

by natural or mechanical means. Do not weld, cut, or

gouge on materials such as galvanized steel, stain-

less steel, copper, zinc, lead, beryllium, or cadmium

unless positive mechanical ventilation is provided.

Do not breathe fumes from these materials.

2. Do not operate near degreasing and spraying opera-

tions. The heat or arc rays can react with chlorinated

hydrocarbon vapors to form phosgene, a highly

toxic gas, and other irritant gases.

3. If you develop momentary eye, nose, or throat ir-

ritation while operating, this is an indication that

ventilation is not adequate. Stop work and take

necessary steps to improve ventilation in the work

area. Do not continue to operate if physical discom-

fort persists.

4. Refer to ANSI/ASC Standard Z49.1 (see listing below)

for specic ventilation recommendations.

SECTION 1 SAFETY PRECAUTIONS

5. WARNING: This product, when used for welding

or cutting, produces fumes or gases

which contain chemicals known to

the State of California to cause birth

defects and, in some cases, cancer.

(California Health & Safety Code

§25249.5 et seq.)

CYLINDER HANDLING -- Cylinders,

if mishandled, can rupture and vio-

lently release gas. Sudden rupture

of cylinder, valve, or relief device can

injure or kill. Therefore:

1. Use the proper gas for the process and use the

proper pressure reducing regulator designed to

operate from the compressed gas cylinder. Do not

use adaptors. Maintain hoses and ttings in good

condition. Follow manufacturer's operating instruc-

tions for mounting regulator to a compressed gas

cylinder.

2. Always secure cylinders in an upright position by

chain or strap to suitable hand trucks, undercar-

riages, benches, walls, post, or racks. Never secure

cylinders to work tables or xtures where they may

become part of an electrical circuit.

3. When not in use, keep cylinder valves closed. Have

valve protection cap in place if regulator is not con-

nected. Secure and move cylinders by using suitable

hand trucks. Avoid rough handling of cylinders.

4. Locate cylinders away from heat, sparks, and ames.

Never strike an arc on a cylinder.

5. For additional information, refer to CGA Standard P-1,

"Precautions for Safe Handling of Compressed Gases

in Cylinders", which is available from Compressed

Gas Association, 1235 Jeerson Davis Highway,

Arlington, VA 22202.

EQUIPMENT MAINTENANCE -- Faulty or

improperly maintained equipment can

cause injury or death. Therefore:

1. Always have qualied personnel perform the instal-

lation, troubleshooting, and maintenance work.

Do not perform any electrical work unless you are

qualied to perform such work.

2. Before performing any maintenance work inside a

power source, disconnect the power source from

the incoming electrical power.

3. Maintain cables, grounding wire, connections, power

cord, and power supply in safe working order. Do

not operate any equipment in faulty condition.

4. Do not abuse any equipment or accessories. Keep

equipment away from heat sources such as furnaces,

wet conditions such as water puddles, oil or grease,

corrosive atmospheres and inclement weather.

5. Keep all safety devices and cabinet covers in position

and in good repair.

6. Use equipment only for its intended purpose. Do

not modify it in any manner.

ADDITIONAL SAFETY INFORMATION -- For

more information on safe practices for

electric arc welding and cutting equip-

ment, ask your supplier for a copy of

"Precautions and Safe Practices for Arc

Welding, Cutting and Gouging", Form

52-529.

The following publications, which are available from

the American Welding Society, 550 N.W. LeJuene Road,

Miami, FL 33126, are recommended to you:

1. ANSI/ASC Z49.1 - "Safety in Welding and Cutting"

2. AWS C5.1 - "Recommended Practices for Plasma Arc

Welding"

3. AWS C5.2 - "Recommended Practices for Plasma Arc

Cutting"

4. AWS C5.3 - "Recommended Practices for Air Carbon

Arc Gouging and Cutting"

SECTION 1 SAFETY PRECAUTIONS

5. AWS C5.5 - "Recommended Practices for Gas Tung-

sten Arc Welding“

6. AWS C5.6 - "Recommended Practices for Gas Metal

Arc Welding"“

7. AWS SP - "Safe Practices" - Reprint, Welding Hand-

book.

8. ANSI/AWS F4.1, "Recommended Safe Practices for

Welding and Cutting of Containers That Have Held

Hazardous Substances."

MEANING OF SYMBOLS - As used

throughout this manual: Means Atten-

tion! Be Alert! Your safety is involved.

Means immediate hazards which,

if not avoided, will result in im-

mediate, serious personal injury

or loss of life.

Means potential hazards which

could result in personal injury or

loss of life.

Means hazards which could result

in minor personal injury.

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SECTION 2 DESCRIPTION

2.0 Description

2.1 Specications

These instructions provide installation, operation, service and parts information for the PCC-10 Plasma Coolant

Circulator. This unit recirculates coolant to cool electric arc cutting and welding equipment.

Dimensions: 35.69" high (906 mm) x 21.75" wide (552 mm) x 25.00 deep (635 mm)

Weight: 215 lb. dry (97.5kg)/ 249 lb. wet (133kg)

Pump Type: Positive displacement, rotary vane type with adjustable by-pass valve (200 psi/13.8 bars max.), CW rotation

as viewed from nameplate.

Radiator Type: Copper tubing, aluminum nned air-to-water type with galvanized steel frame.

50Hz, 1 Phase Input Power 60Hz, 1 Phase Input Power

AC Input Voltages 200/230/400/460/575V., +/- 10%

AC Input Amperage 9/8/5/4/3 Amperes

Pump Capacity 1.95 gpm at 100 psi 2.33 gpm at 100 psi

(7.4 l/min at 6.9 bars) (8.8 l/min at 6.9 bars)

Cooling Capacity @ 2gpm 23,100 BTU/hr. (6800 watts) 27,720 BTU/hr. (8120 watts)

at 45° F (7° C) temperature dierence between high coolant temperature and ambient air temperature.

Max. Delivery Pressure 160 psig (11 bars)

Reservoir Capacity 4 gallons (15.2 liters)

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SECTION 3 INSTALLATION

3.0 Installation

Install the PCC-10 in an appropriate location so as to maintain adequate and unrestricted airow into and out

of the cabinetry. For permanent mounting refer to Figure 3.1 for mounting hole dimensions in the base of this

unit.

Figure 3.1 Mounting Dimensions

0.219” (5.6 mm) diameter hole, typical, 8 places

19.50”

(495 mm)

1.69”

(43 mm)

3.42”

(87 mm)

14.78”

(375 mm)

3.42”

(87 mm)

Figure 3.2 Voltage Links

SECTION 3 INSTALLATION

460

230200

575

DANGER

HIGH

VOLTAGE

115 VAC

INPUT

INPUT POWER

AUX

COOLER

400

3.1 Input Power Connections

If the power cable supplied with the circulator is missing, a 3-conductor power cable suitable to meet the re-

quired input power must be installed. The cable must have 0.25" (6.4 mm) ring lugs installed on the machine

end. Connect the power leads to the L1 and L2 terminals on TB1 Input Power Terminal Board and the ground

lead to the ground lug on the back of the fan support panel. A strain relief tting is provided to feed a power

cable through the rear panel of the cabinet. Refer to Figure 3.2 for proper Input Voltage Link placement, Figure

3.2 shows link in place for 575 volt input. Electrical installation must be in accordance with local electrical codes

for this type of equipment.

NOTE:

Motor is shipped from supplier wired for 115 VAC.

Wiring must be re-congured to use with 230 VAC.

See wiring information panel on motor for proper

230 VAC wiring conguration.

SECTION 3 INSTALLATION

Figure 3.3 Input Connection Diagram

Typical Installation -

User-supplied single phase fused power disconnect box with

receptacle and plug

Input Power Cable

ELECTRIC SHOCK CAN KILL! BEFORE MAKING ELECTRICAL INPUT

CONNECTIONS TO THE POWER SOURCE, "MACHINERY LOCKOUT

PROCEDURES" SHOULD BE EMPLOYED. IF THE CONNECTIONS ARE

TO BE MADE FROM A LINE DISCONNECT SWITCH, PLACE THE SWITCH

IN THE OFF POSITION AND PADLOCK IT TO PREVENT INADVERTENT

TRIPPING. IF THE CONNECTION IS MADE FROM A FUSE BOX, REMOVE

THE CORRESPONDING FUSES AND PADLOCK THE BOX COVER. IF IT IS

NOT POSSIBLE TO USE PADLOCKS, ATTACH A RED TAG TO THE LINE

DISCONNECT SWITCH OR FUSE BOX WARNING OTHERS THAT THE

CIRCUIT IS BEING WORKED ON.

WARNING

DO NOT INTERMITTENTLY OPERATE THE PUMP MOTOR AS THIS WILL

CAUSE NEEDLESS WEAR TO THE PUMP.

SECTION 3 INSTALLATION

P/N 2062106; 8-Pin

Female Plug

3.2 Control Connections

An 8-pin receptacle J1 is provided on the rear panel to supply the PCC-10 with 115 Vac control voltage for pump

motor contactor control. The PCC-10 must be supplied with this control voltage in order for the pump to operate.

Order Part No. 2062106; 8-Pin Female Plug and Part No. 182W61; Cable Clamp for plug to make a control cable us-

ing a two conductor cable. Solder the leads of this cable to Pins A and B of the plug and connect to control volt-

age device. Pump motor contactor control is supplied so as to not operate pump when cooling is not needed.

3.3 Coolant Connections

These connectors are located on the front of the unit and are marked “TO” and “FROM”. Connect the hoses to

the PCC-10 accordingly. The torch hose ends should be tted with one 0.63"-18 (16 mm) male left-hand Air/Water

hose and one 0.63"-18 (16 mm) female right-hand Air/Water hose connector.

With the torch and the PCC-10 connected, ll the reservoir with the specially formulated torch coolant (order

part no. 156F05). Do not use regular anti-freeze solutions, such as for an automobile, as the additives will harm

the pump and torch.

WARNING

DO NOT CONNECT HOSES TO A SOLENOID VALVE THAT CAN BE

CLOSED WHEN THE PUMP IS OPERATING AS DAMAGE TO PUMP CAN

RESULT.

SECTION 3 INSTALLATION

After lling the reservoir to the MAX mark, located on the front panel, run the pump with its cap removed in

order to purge air from the radiator, hoses, and torch. Re-check coolant level to ensure reservoir is lled to MAX

mark. Replace reservoir cap after purging and checking coolant level.

SECTION 3 INSTALLATION

by-pass valve adjustment screw is located under

the large acorn nut

CAUTION

pump motor

3.4 Pump Pressure Adjustment

Pump pressure is pre-set at the factory for 130 psi (9 bar), output coolant pressure may be adjusted by opening

or closing the by-pass valve on the pump. The by-pass valve adjustment screw is located under the large acorn

nut on the pump body. Pressure can be increased by turning the screw clockwise and decreased by turning the

screw counter-clockwise. When replacing acorn nut and gasket, tighten rmly to prevent air from being drawn

into pump. Do not exceed the recommended delivery pressures to torches as outlined by the manufac-

turer!

Do not operate the pump into a closed discharge line. If operated for more than a few minutes against a closed

discharge, the resulting heat build-up will cause rapid wear of the mechanical seal and eventual seizure and

failure of the pump. A thermostat will stop the pump motor if the pump temperature goes over 131 deg. F (55

deg. C).

Be careful not to touch the pump motor when adjusting pump pres-

sure as it can get very hot, up to 100 deg. F (38 deg. C). above ambient

temperature.

SECTION 4 MAINTENANCE

4.0 Maintenance

1. Maintain the coolant level within 1/2" (12.7 mm) of the MAX mark on the reservoir sight gauge located

on the front panel.

2. Periodically check the coolant pressure and ow through the system.

3. Periodically inspect the radiators for build-up of airborne dust or other residues that may hinder the

cooling capacity of the PCC-10.

4. When tightening ttings, use wrench on both male and female ttings to prevent damage to ttings

or plumbing.

5. When draining old coolant, dispose of it according to your local applicable rules and ordinances.

6. Pump motor shaft bearings should be oiled once a year with 30 drops SAE 10 motor oil. The pump

bearings are self-lubricating and require no further lubrication.

4.1 Troubleshooting

1. Pump Below Capacity - Can be caused by restricted inlet, wrong direction of rotation, low motor

R.P.M., and the relief valve improperly adjusted.

2. Pump Noisy - Can be caused by restricted inlet, discharge pressure over 200 P.S.I. (13.8 bar), loose

acorn nut or damaged acorn nut gasket, air getting into lines, loose couplings, misalignment between

pump and motor, and loose mounting bolts or clamping ring.

3. Leakage - Is caused by failing mechanical shaft seal or rubber O-rings. Have pump rebuilt.

4. Pump Turns Hard - Can be caused by misalignment between pump and motor or by lime and min-

eral deposits in the pump. Deposits in pump would necessitate a pump rebuild, have pump rebuilt at

pump service center. Do not disassemble pump! Any attempt at eld repair will void the warranty.

5. Pump Motor Not Turning - If PL2 not lit, 115VAC may not be supplied to P1, or TS1 is over 131 deg. F

(55 deg. C) if PL3 is lit. If PL1 and PL2 are lit, check F1 and F2.

6. Fan Motor Not Turning - Check F1 and F2. Neither M1 fan motor nor M2 pump motor will run with F1

or F2 blown.

7. Pump/Motor Vibration - Indicates wear on coupling.

ELECTRIC SHOCK CAN KILL. PRECAUTIONARY MEASURES SHOULD BE TAKEN TO

PROVIDE MAXIMUM PROTECTION AGAINST ELECTRICAL SHOCK. BE SURE THAT

ALL PRIMARY POWER TO THE MACHINE HAS BEEN EXTERNALLY DISCONNECTED.

OPEN WALL DISCONNECT SWITCH OR CIRCUIT BREAKER BEFORE ATTEMPTING IN

SPECTION OR WORK INSIDE THE CIRCULATOR. INSTALL ALL COVERS AFTER COM

PLETING SERVICE. DO NOT OPERATE UNIT WITHOUT COVERS.

IF THIS EQUIPMENT DOES NOT OPERATE PROPERLY, STOP WORK IMMEDIATELY AND

INVESTIGATE THE CAUSE OF THE MALFUNCTION. MAINTENANCE WORK MUST BE

PERFORMED BY AN EXPERIENCED PERSON, AND ELECTRICAL WORK BY A TRAINED

ELECTRICIAN. DO NOT PERMIT UNTRAINED PERSONS TO INSPECT, CLEAN, OR RE

PAIR THIS EQUIPMENT. USE ONLY RECOMMENDED REPLACEMENT PARTS.

WARNING

SECTION 4 MAINTENANCE

4.2 Test Procedure

Test Procedure:

1. Connect as shown above using 3/8” (9.5 mm) ID hose.

2. Open throttle valve completely.

3. Fill PCC-10 with Plasmarc torch coolant.

4. Power on the PCC-10.

5. Adjust throttle valve until test pressure gauge reads 125 psig (8.6 bar). Gauge on PCC-10 should agree

within +/- 10 psig (.69 bar).

6. Read ow on test owmeter. Reading should be at least 1.5 GPM.

7. Check interior of PCC-10 for leaks.

8. Drain torch coolant to the extent practical and reuse for testing the next unit.

Test Flowmeter

Test

Pressure

Gauge

Throttle Valve

Supply

Return

PCC-10

Figure 4.1 Test Procedure

NOTE:

Schematics and Wiring Diagrams on 279.4mm x 431.8mm

(11” x 17”) paper are included inside the back cover of this manual.

SECTION 4 MAINTENANCE

PUMP SERVICE CENTERS

Have the pump serviced, when necessary, at one of the following service centers. Rebuilt and exchange pumps,

as well as new pumps, carry a one year manufacturer’s warranty. (Pump: Procon Model CB 2503XL)

In the U.S.A.:

PROCON PRODUCTS (Manufacturer)

910 Ridgely Road

Murfreesboro, TN 37130

Ph. no. (615) 890-5710

Halsted & Hoggan Inc.

935 Santa Fe Ave.

Los Angeles, CA90021

Ph. no. (213) 623-1248

Foxx Equipment Co.

955 Decatur, Unit B

Denver, CO 80204

Ph. no. (303) 573-1766

American Beverage Equipment Co.

27560 Groesbeck Hwy.

Roseville, MI 48066

Ph. no. (313) 773-0094

Foxx Equipment Co.

421 Southwest Blvd.

Kansas City, MO 64108

Ph. no. (816) 421-3600

Chudnow Mfg. Co. Inc.

3055 New Street

Oceanside, NY 11572

Ph. no. (516) 593-4222

Northlake Supply Co.

1347 Manufacturing Street

Dallas, TX 75207

Ph. no. (214) 653-8381

Southwest Bottlers

1360 Presidential Drive

Suite 120

Richardson, TX 75081

Ph. no. (214) 235-8768

Restaurant Appliance Service

7219 Roosevelt Way NE

Seattle, WA 98115

Ph. no. (206) 524-8200

In GERMANY

Standex International GmbH

Postfach 130665

4150 Krefeld (formerly W. Germany)

Ph. no 49 (2151) 371224

Fax no. 49 (2151) 371258

In JAPAN

Nippon Oil Pump Co. Ltd.

1 Chorne No. 8-2, Horinouchi

Suginami-Ku, Tokyo

Ph. no. 81-03 (313) 7521

Fax no. 81-03 (313) 2188

In AUSTRALIA

Roehlen Industries Pty. Ltd.

P.O. Box 354

Mordialloc, Victoria 3195

Ph. no. 61 (3) 580-4155

Fax no. 61 (3) 580-2954

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SECTION 5 REPLACEMENT PARTS

5.1 General

Always provide the serial number of the unit on which the parts will be used. The serial number is stamped on

the unit nameplate.

To ensure proper operation, it is recommended that only genuine ESAB parts and products be used with this

equipment. The use of non-ESAB parts may void your warranty.

Replacement parts may be ordered from your ESAB Distributor.

Be sure to indicate any special shipping instructions when ordering replacement parts.

Refer to the Communications Guide located on the back page of this manual for a list of customer service phone

numbers.

5.2 Ordering

Bill of material items that have blank part numbers are provided for customer information only.

Hardware items should be available through local sources.

Note

5.0 Replacement Parts

SECTION 5 REPLACEMENT PARTS

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ESAB PCC-10 Plasma Coolant Circulator User manual

Brand: ESAB

Model: PCC-10 Plasma Coolant Circulator

Category: Welding System

Type: User manual

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ESAB PCC-10 Plasma Coolant Circulator User manual

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