Operation manual Z130-SE | 05/2016
Operation manual
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1. Foreword
Dear customer,
You have decided for a product from Zürn Harvesting GmbH & Co. KG. We
would like to thank you for the confidence you have expressed in this manner.
For us it is important that you are always satisfied with the products sold by us
and with our service.
If, despite our efforts, you should be unsatisfied at some point, please let us know.
Only in this way can we include your suggestions for improvement in our day-
to-day work.
We would like to wish you every success with your new plot combine Z130,
Zürn Harvesting GmbH & Co. KG.
Production:
Zürn Harvesting GmbH & Co. KG
Domäne Hohebuch 5
D-74638 Waldenburg
Tel: +49(0)-7942-94736-0
Fax: +49(0)-7942-94736-10
Customer service:
Tel: +49(0)-7942-94736-15
Tel: +49(0)-162-6837712
Headquarters:
Zürn Harvesting GmbH & Co. KG
Kapellenstraße 1
D – 74214 Schöntal
Tel: +49(0)-7943-9105-0
Fax: +49(0)-7943-9105-33
E-Mail: [email protected]
Internet: www.zuern.de
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Table of contents
1. Foreword ............................................................................................ 3
2. Health and safety instructions ............................................................. 8
2.1. Intended use ...................................................................................................... 8
2.2. General health and safety instructions .................................................................. 9
2.2.1. Fuel ................................................................................................................ 9
2.2.2. Carrying persons/passengers ........................................................................ 10
2.2.3. Driving ......................................................................................................... 10
2.2.4. Leaving the combine ...................................................................................... 10
2.2.5. Attachments .................................................................................................. 11
2.2.6. Maintenance / repair .................................................................................... 12
2.2.7. Brake system ................................................................................................. 12
2.2.8. Electrical system ............................................................................................ 12
3. Controls ............................................................................................ 13
3.1. Switches and their function................................................................................ 13
3.2. Speed display .................................................................................................. 14
3.3. Multifunction lever ............................................................................................ 15
3.4. Driving ............................................................................................................ 16
3.5. Instrument panel ............................................................................................... 17
3.6. Steering column adjustment............................................................................... 18
3.7. Inch pedal ....................................................................................................... 18
3.8. Parking brake .................................................................................................. 18
4. Checking prior to placing in operation for the first time ..................... 19
5. Engine operation ............................................................................... 20
5.1. Starting engine ................................................................................................ 20
5.2. Running-in period ............................................................................................ 20
5.3. Shutting down engine ....................................................................................... 20
6. Driving .............................................................................................. 21
6.1. Checking prior to start of the journey ................................................................. 21
6.2. Vehicle speed ................................................................................................... 21
6.3. Shutting down the combine ............................................................................... 21
7. Thresher settings ............................................................................... 22
7.1. Checking the threshing result ............................................................................. 23
7.2. Changing round hole sieves .............................................................................. 23
7.3. Setting threshing cylinder speed ........................................................................ 23
7.4. Setting concave spacing ................................................................................... 24
7.5. Setting wind strength ........................................................................................ 24
7.6. Adjustment treshing drum speed (Variator) ......................................................... 24
7.7. Fitting de-awner bars ....................................................................................... 24
7.8. Adjusting dust plate .......................................................................................... 24
7.9. Adjusting header ............................................................................................. 25
7.9.1. Removing header .......................................................................................... 25
7.9.2. Fitting crop divider ........................................................................................ 26
7.9.3. Fitting crop lifter ............................................................................................ 26
7.9.4. Reel adjustment ............................................................................................. 27
7.9.5. Adjusting cross feeding auger ........................................................................ 28
7.9.6. Adjusting header load relief springs ............................................................... 28
7.9.7. Adjusting header skids .................................................................................. 29
7.9.8. Fitting rapeseed side cutting knives (option) ..................................................... 29
7.10. Fitting corn header (option) ............................................................................. 30
7.11. Grain tank ..................................................................................................... 30
7.11.1. Folding out grain tank discharge pipe ........................................................... 30
7.11.2. Switching on grain tank discharge pipe. ....................................................... 30
7.12. Electronic weighing device (option) .................................................................. 30
8. Threshing .......................................................................................... 31
8.1. Switching on / off threshing system ................................................................... 31
8.2. Switching on / off header ................................................................................. 31
9. Cleaning ........................................................................................... 32
9.1. Adjusting and switching on cleaning blower ....................................................... 32
9.2. Blowing out header .......................................................................................... 32
10. Maintenance ................................................................................... 33
10.1. Maintenance table ......................................................................................... 33
10.2. Maintenance check list (prior to start of harvest) - master for copying ................. 34
10.3. Tilting driver platform ..................................................................................... 36
10.4. Liquids .......................................................................................................... 37
10.4.1. John Deere ................................................................................................. 37
10.4.2. Yanmar ...................................................................................................... 37
10.5. Checking hydraulic oil level / topping up ......................................................... 38
10.6. Changing hydraulic oil filter ............................................................................ 38
10.7. Topping up hydraulic oil ................................................................................. 38
10.8. Lubrication plan ............................................................................................. 39
10.9. Maintaining conveyor belts ............................................................................. 40
10.10. Changing variator belt ................................................................................. 41
10.11. Tensioning compressor belt ........................................................................... 42
10.12. Towing the machine ...................................................................................... 43
11. Electrics ........................................................................................... 44
11.1. Fuse .............................................................................................................. 44
11.1.1. In the electrics box ....................................................................................... 44
11.1.2. On the steering column ............................................................................... 44
11.2. Relay in the electrics box ................................................................................. 45
11.2.1. On the rear wall ......................................................................................... 45
11.2.2. On the flap ................................................................................................. 45
11.3. Relay on the printed circuit board .................................................................... 46
12. Winterizing ..................................................................................... 48
13. Troubleshooting on the machine ...................................................... 49
13.1. Header cuts poorly ......................................................................................... 49
13.2. Lodged grain is picked up poorly .................................................................... 49
13.3. Blockages at the crop divider tips .................................................................... 49
13.4. Header raises too slowly ................................................................................. 49
13.5. Reel shaft winds at the sides ............................................................................ 49
13.6. Reel winds at the ends of the prongs ................................................................ 49
13.7. Reel prongs collide with the knife in the lowest position ..................................... 49
13.8. Reel is not straight on raising .......................................................................... 49
13.9. Too many stones are picked up ....................................................................... 49
13.10. Threshing cylinder winder ............................................................................. 49
13.11. Speed of the machine fluctuates excessively .................................................... 49
13.12. High belt wear ............................................................................................. 49
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13.13. Unsatisfactory threshing out .......................................................................... 50
13.14. Machine imbalance ...................................................................................... 50
13.15. Broken grains .............................................................................................. 50
13.16. Uneven loading of the sieve .......................................................................... 50
13.17. Sieve case bangs ......................................................................................... 50
13.18. Excessive mat formation on the lamella sieve / messy grain ............................. 50
13.19. Grain tank discharge does not work .............................................................. 50
14. Technical data ................................................................................. 51
14.1. Header .......................................................................................................... 51
14.2. Reel .............................................................................................................. 51
14.3. Threshing cylinder .......................................................................................... 51
14.4. Threshing concave.......................................................................................... 51
14.5. Shaker .......................................................................................................... 51
14.6. Cleaning ....................................................................................................... 51
14.7. Sieve ............................................................................................................. 51
14.8. Corn conveyance ........................................................................................... 51
14.9. Grain tank (optional) ...................................................................................... 51
14.10. Engine ......................................................................................................... 51
14.11. Propulsion ................................................................................................... 51
14.12. Steering ....................................................................................................... 51
14.13. Brakes ......................................................................................................... 52
14.14. Tyres ........................................................................................................... 52
14.15. Dimensions and weight ................................................................................. 52
14.16. Options ....................................................................................................... 52
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2. Health and safety instructions
2.1. Intended use
The plot combine Z130 is built only for normal work, for the cereal harvest.
Any other use beyond this use is considered misuse!
Zürn Harvesting GmbH & Co. KG accepts no liability for any resulting damage. The operator
is solely liable in the event of misuse.
Intended use also includes compliance with the operation, maintenance and service conditions
specified by the manufacturer.
The plot combine Z130 is only allowed to be used, maintained and serviced by persons who
are familiar with the operating manual and who have been instructed about the safety regu-
lations and hazards.
The applicable health and safety regulations as well as other generally recognised safety, oc-
cupational health and road traffic rules are always to be followed.
Zürn Harvesting GmbH & Co. KG is not liable for any damage resulting from unauthorised
modifications to the machine.
2.2. General health and safety instructions
• It is forbidden to stand behind the header and behind the straw dis-
charge!
• To prevent the risk of fire, keep machine clean!
• Smoking on the machine is forbidden!
• Due to their function some parts of the machine cannot be completely
protected by means of design measures.
• Do not open or remove safety guards with the engine running
• A mask, hearing protectors and safety glasses are to be worn while
working with the combine (except in the cab)!
2.2.1. Fuel
• Care is required on handling fuel - in-
creased risk of fire!
• Never re-fuel with the engine running!
• Never re-fuel in the vicinity of naked flames
or sparks!
• Never smoke while re-fuelling!
• Never re-fuel in closed spaces!
• Immediately clear up spilt fuel!
At all points in this operating manual related to your safety or that
contain important information, this symbol is given:
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2.2.2. Carrying persons/passengers
• A passenger is only allowed to be carried if there is a proper passen-
ger’s seat.
• Any further carrying of persons is not allowed.
2.2.3. Driving
The handling of the vehicle is affected, e.g., by the surface and by the at-
tachments. For this reason the driving style is to be adapted to the related
terrain, ground and weather conditions.
• Pay attention to permissible axle load and total weight!
• Caution is required on turning on an incline and with the grain tank full
- risk of tipping!
• Caution on driving over furrows - risk of tipping!
• It is not allowed to drive on public roads with the grain tank full!
• Never leave the driver’s cab while driving!
2.2.4. Leaving the combine
1. Fully lower attachments (header, reel and others)!
2. Secure combine against rolling away on leaving! (Parking brake,
wheel chocks)
3. Switch off engine, remove ignition key and lock cab if necessary.
4. Switch off main battery switch.
5. Never leave combine unsupervised as long as the engine is still run-
ning!
6. Wait unit all attachments are stationary!
2.2.5. Attachments
• Only work under raised parts of the machine (e.g.
header, reel) if they are secured against dropping.
• Never stand between combine and attachments with-
out first securing the combine against rolling away!
(Parking brake, wheel chocks)
• Knife bar, cross feeding auger, reel, header and the
like cannot be completely protected by means of de-
sign measures due to their function. An increased safe
distance is to be maintained!
• Never reach into rotating augers!
• Feeding augers in the grain tank cannot be adequate-
ly protected due to their function. Never reach into or
climb into the grain tank with the engine running.
• Only take samples and clear blockages using suitable
tools (e.g. ram or scoop)
• Attachments can run-on after switching off. Remain at
a safe distance until the units are stationary.
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2.2.6. Maintenance / repair
• Only undertake servicing, maintenance and cleaning work with the
engine shutdown and stationary.
• Remove ignition key and lock cab if necessary.
• Fluids escaping under high pressure can puncture the skin and cause
serious injuries, for this reason seek medical attention immediately.
• The radiator is under pressure when hot. Caution on opening the cap!
• Correctly dispose oils, filters, fuels, batteries and other materials used
for operation!
• Changing tyres requires appropriate specialist knowledge and the correct tools.
2.2.7. Brake system
• Check the action of the brakes prior to each journey.
• Regularly thoroughly check the brake system.
2.2.8. Electrical system
• On the replacement of components, pay attention to the stipulated technical requirements!
• On the subsequent addition of electrical components, check whether these cause malfunc-
tions in the vehicle electrics/electronics.
1. Display RPM
2. Turn-switch blower rpm
3. Multifunction lever
4. Switch sieve cleaning
5. Switch header cleaning
6. Switch slew grain tank pipe 1000 l
7. Display grain tank full / buzzer off
8. Switch emergency stop
9. Lever reel speed
10. Display emergency stop active
11. Display warning hydraulic filter
12. Switch threshing system on/off
13. Switch threshing system speed
14. Display threshing system on/off
15. Switch grain tank discharge on/off
16. Switch grain tank valve
17. Display grain tank level
18. Switch drive gear
19. Display drive gear
20. 12 Volt socket (2-pin)
21. 12 Volt socket (3-pin)
22. Lever engine speed
3. Controls
3.1. Switches and their function
Fig. 3.1
1
3
2
4
5
6
7
8
9
11
10
12
14
13
15
17
16
19
20
21
22
18
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3.2. Speed display
1. Threshing cylinder rpm
2. Blower rpm
3. RPM option
3.3. Multifunction lever
1. Raise header
2. Lower header
3. Raise reel
4. Lower reel
5. Header on
6. Header off
7. Reel forward (option)
8. Reel back (option)
1
2
3
4
5
6
7
8
Fig. 3.3
Fig. 3.2
1 3
2
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3.4. Driving
The direction of travel and the speed of the vehicle are controlled via the multifunction lever
(see 3.1 element 3).
Driving forward
To drive forward, move the multifunction lever
from the neutral position (N) all the way to
the left.
Slowly press the multifunction lever forward
(1). The combine starts to move. The further
forward you press the multifunction lever, the
faster the combine moves.
To brake the combine again pull the multifunc-
tion lever back in the direction of the neutral
position (N).
Driving backward
To drive backward, move the multifunction le-
ver from the neutral position (N) all the way
to the right.
Slowly pull the multifunction lever backward
(2). The combine starts to move. The further
backward you press the multifunction lever,
the faster the combine moves.
To brake the combine again press the multi-
function lever back in the direction of the neu-
tral position (N).
1
2
N
Fig. 3.4
3.5. Instrument panel
1 2 5 6
8 9 13
1. Warning light charge air
2. Oil
3. Engine RPM
4. Operating hours counter
5. Not used
6. Parking brake
7. Engine temperature
8. Not used
9. Pre-heating
10. Side lights
11. High beam headlights
12. Hazard warning indicators
13. Not used
14. Fuel gauge
3 4
7
10 11 12 14
Fig. 3.5
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3.6. Steering column adjustment
The steering column (Fig. 3.6) can be adjust-
ed continuously for tilt and height by releas-
ing the locking bolt on the left of the steering
column.
Secure locking bolt again!
3.7. Inch pedal
To stop without adjusting the joystick, press
the inch pedal (Fig. 3.7).
To drive away, release the pedal. The com-
bine accelerates again to the original vehicle
speed.
This statement applies to driving forward as
well as to driving backward.
3.8. Parking brake
In addition to the service brake, the combine
is equipped with a parking brake.
The parking brake is actuated using the park-
ing brake lever (Fig. 3.8) on the left side of
the driver’s cab.
Fig. 3.7
Fig. 3.8
Fig. 3.6
• Check the header, the grain tank, the sieve case, as well as the shaker for loose parts.
• Check engine oil level.
• Check oil level in the hydraulic system.
• Check air filter.
• Check coolant level.
• Check coolant and air intake hoses.
• Check acid level in the battery.
• Check fuel tank filling (if necessary bleed fuel system).
• Check wheel nuts or bolts are tight. If necessary tighten them. Recheck every 50 operating
hours!
• Check air pressure in the tyres.
• Check action of the brakes.
• Check tension and condition of the v-belts.
• Check tension and condition of the chains.
• Check free movement of the pulleys for the belt coupling.
• Check the adjustment of the header load relief springs.
4. Checking prior to placing in operation for the first time
The engine must be shutdown and the ignition key removed during the entire
check.
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5. Engine operation
5.1. Starting engine
On machines with Yanmar engine, it can happen that at outside temperatures
around 0°C the engine oil pressure warning goes on. This goes out as soon as
the oil reaches operating temperature.
1. Switch on main battery switch (Fig. 5.1), on the left of the
engine.
2. Switch off threshing system and grain tank discharge pipe.
3. Pull emergency stop button.
4. Set engine idle speed.
5. Turn ignition starter switch until the pre-heating warning light
illuminates.
6. After the pre-heating warning light has extinguished, contin-
ue turning to the stop.
7. After the engine has started, leave to run at idle until all oil
warning lights have extinguished.
5.2. Running-in period
The diesel engine has a running-in period of approx. 50 operating hours. During this period
it must be treated gently. The running-in period has a significant influence on the subsequent
service life of the engine.
During the running-in period proceed as follows:
• Leave the cold engine to warm up at approx. 1200 revs/min after starting.
• Avoid unnecessary idling.
• Increase the load slowly.
• Avoid high loads and full load.
During the first 30 operatin houres the engine has an increased oil consumption.
Top-up oil in good time!
5.3. Shutting down engine
1. Set engine to idle.
2. Shut down threshing system and grain tank discharge pipe.
3. Turn ignition switch until the combine is off.
4. Switch off main battery switch
Prior to starting the engine it is to be ensured that the joystick is in the neutral
position and all safety guards are attached and are in the protective position.
Do not operate engine in closed spaces. Toxic hazard!
Fig. 5.1
6. Driving
Prior to pulling away, make sure there is nobody in the hazard area. Ensure you
have adequate visibility.
6.1. Checking prior to start of the journey
Road traffic regulations apply while driving on public roads. For this reason check the ma-
chine is suitable for driving in traffic prior to starting the journey.
6.2. Vehicle speed
There are two gears available.
The gears can be selected using a switch (see 3.1 element 20) on the dashboard.
Gear 1 (tortoise) approx. 0-10 km/h
This gear is intended to be used for field work. It is possible to control the speed more
finely in this gear and the power transmission is higher.
Gear 2 (hare) approx. 0-20 km/h
This gear is intended to be used for driving on roads.
6.3. Shutting down the combine
1. Drive the combine onto a surface that is as flat as possible.
2. Place the multifunction lever in the neutral position.
3. Lower all attachments.
4. Switch off the engine.
5. Apply parking brake and place a wheel chock under a driven wheel.
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Type of
cereal
Cylinder speed
Concave
spacing
1 - 9 settings
De-awner bars Wind strength
Sieve
Hole Ø in mm
Field beans 450 - 600 7 - 9 - 900 - 1300 PS20
Peas 400 - 500 7 - 9 - 900 - 1200 PS20
Barley 1000 - 1300 1 - 2 2 - 4 800 - 1000 PS14
Grass 1300 - 1500 1 - 3 1 - 2 600 - 800 PS8
Oats 1000 - 1200 2 - 3 - 800 - 1000 14
Linseed 700 - 900 1 - 3 - 700 - 900 8
Lupines 400 - 600 4 - 6 - 600 - 900 20
Corn 500 - 700 8 - 9 - 800 - 900 20
Rapeseed 700 - 1000 9 - 750 - 900 8
Rice 800 - 1000 Pin threshing system 800 - 1000 14
Rye 1000 - 1200 2 - 3 - 800 - 1000 14
Beet seed 800 - 1000 2 - 5 - 600 - 900 8
Mustard 700 - 1000 2 - 6 - 750 - 900 8
Soybeans 400 - 600 7 - 9 - 900 - 1200 20
Sunflowers 700 - 1000 6 -8 - 700 - 900 20
Triticale 1000 - 1300 2 - 3 - (1) 800 - 1000 14
Wheat 1000 - 1300 2 - 3 - (1) 800 - 1000 14
7. Thresher settings
Table thresher settings
7.1. Checking the threshing result
After starting threshing, visually inspect the threshing result and check the settings if neces-
sary.
7.2. Changing round hole sieves
1. Undo the two knurled bolts for the dust
plate (see 7.7).
2. Remove the dust plate.
3. Undo the clamping nuts (Fig. 7.1) on both
round hole sieves.
4. Remove the sieves.
5. Fit the new sieves.
6. Evenly tighten the clamping nuts for the
sieves.
7. Fit the dust plate.
8. Evenly tighten the knurled bolts for the
dust plate.
7.3. Setting threshing cylinder speed
To set the speed the combine’s engine must be started!
The speed of the threshing cylinder is set using the rocker switch on the dashboard
(see 3.1 element 15).
The speed set can be read on the speed display (see 3.2).
The engine must be shutdown and the ignition key removed during all adjust-
ments.
Fig. 7.1
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7.4. Setting concave spacing
The concave spacing is set using the lever
(Fig. 7.2) on the right or the left beside the
driver’s seat.
7.5. Setting wind strength
The wind strength is set with the aid of the
rotary switch on the dashboard (Fig. 7.3).
7.6. Adjustment treshing drum
speed (Variator)
The treshing drum speed is either adjustet
via the button (see 3.1 element 13, electrical)
or with the crank (manually) on the left side
of the combine.
7.7. Fitting de-awner bars
Fit de-awner bars evenly to prevent an imbalance on the threshing concave.
Up to four de-awner bars can be fitted.
1. Adjust concave spacing to the highest
setting.
2. Open right side cover on the threshing
concave
3. Fit required number of de-awner bars
(Fig. 7.4 element 1).
4. Push locking pins from the right through
the holes in the threshing concave (Fig. 7.4
the holes (Fig. 7.4 element 2).
5. Check whether bars are firmly seated.
6. Close cover.
7.8. Adjusting dust plate
• Position the dust plate (Fig. 7.5) such that, at
the rear edge of the under sieve, the grains
do not wander forward on the under sieve.
• The opening between the dust plate and
upper sieve must be large enough that the
chaff on the under sieve can wander to the
rear.
Fig. 7.2
Fig. 7.3
Fig. 7.4
1
2
7.9. Adjusting header
7.9.1. Removing header
The combine has a quick-change system for removing and fitting the header.
1. Fully raise header.
2. Move reel all the way in and lower.
3. Switch off the engine remove the ignition
key.
4. Secure the table on blocks to prevent it
dropping.
5. Remove the header load relief springs
(Fig. 7.6).
6. Remove blocks.
7. Fully lower header.
8. Uncouple hydraulic lines from header and
reel.
9. Disconnect Bowden cable for the reel
speed adjustment.
10. Slightly raise header using a crane or
similar at the reel mounting.
11. Disconnect lifting cylinder.
12. Unlock and remove pins for the header
bearings on the left and right by removing
the two hex-head bolts (Fig. 7.7).
13. Pull out header to the front.
The header is fitted in the reverse order of removal.
Fig. 7.6
Fig. 7.7
The header must be secured against dropping during all work on the header.
Fig. 7.5
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7.9.2. Fitting crop divider
1. Insert crop divider from the front through
the oval opening and attach to the strap
(Fig. 7.8).
2. Secure crop divider using the tube clip.
3. Adjust the inner deflector such that the reel
does not come into contact.
7.9.3. Fitting crop lifter
1. Unlock spring clamp for the crop lifter.
2. Fit the crop lifter in the groove on the
underside of the header (Fig. 7.9).
3. Lift the v-shaped recess over the header
fingers above.
4. Secure using the spring clamp (Fig. 7.10).
7.9.4. Reel adjustment
7.9.4.1. Setting reel speed
The reel speed is set continuously using the hand lever on the dashboard (see 3.1 element 9).
7.9.4.2. Reel horizontal adjustment
Manual
1. Remove the locking bolt on both sides
(Fig. 7.11).
2. Move the reel, ensure the reel does not
jam.
3. Tighten the locking bolts again.
Hydraulic
The reel is adjusted hydraulically via the buttons on the multifunction lever (see 3.3 element
7/8).
7.9.4.3. Reel prong adjustment
Settings:
Normal harvesting conditions Heavy lodged grain
Vertical / slightly to front Slightly to rear
Adjusting the reel prongs:
1. Pull the detent pin (Fig. 7.12) and hold.
2. Turn the reel until the reel prongs are in
the required position.
3. Release the detent pin.
4. Ensure the detent pin locks in the segment
with holes.
Fig. 7.12
1
Fig. 7.11
Fig. 7.8
Fig. 7.9
Fig. 7.10
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7.9.4.4. Fitting reel brushes (option)
For improved cleaning of the table, it is possi-
ble to attach brushes to the reel.
The brushes are fastened to the reel prongs
using three clamps (Fig. 7.13).
7.9.5. Adjusting cross feeding auger
The feeding fingers are to be set to suit the
harvesting conditions.
1. Move the adjusting lever (Fig. 7.14) away
from the machine.
2. Place the adjusting lever in the required
position.
3. Release the adjusting lever and ensure it
locks.
7.9.6. Adjusting header load relief
springs
The header load relief springs are used to
guide the header gently over the ground.
These springs enable the header to compen-
sate for unevenness on the ground.
1. Fully raise header
2. Secure header on blocks to prevent it
dropping.
3. Adjust support plate for the load relief
springs (Fig. 7.15).
4. Lower header.
The load relief springs must be adjusted such that the attachment can be lifted with a force of
50-80 kg.
7.9.7. Adjusting header skids
The cutting depth is limited by the header
skids.
For this purpose the header skids are adjusted
using clamping eye bolts (Fig. 7.16) as re-
quired.
7.9.8. Fitting rapeseed side cutting
knives (option)
Instead of the crop divider it is possible to fit
rapeseed side cutting knives.
1. Remove crop divider
2. Insert drive shaft from the front through
the oval opening (Fig. 7.17).
3. Fasten side cutting knives using the hook.
(Fig. 7.18)
4. Attach the angel bracket at the blade car-
rying (Fig. 7.19). Use spcer rings at all four
positions (Fig. 7.19 Pos. 1). The spacer
rings increase the agility.
5. Check if the drive rod (Fig. 7.19 Pos. 2)
and the blade carry is aligned and that the
dirve rod does not collied with the header
(Fig. 7.20). If necessery realign them. For
that loosen the screw (Fig 7.19 Pos. 3) and
move the dirve rod in the correct position.
6. Check the knife speed. For that adjust the
control unit (Fig 7.21) to a value between 3
an 3.5. Check if the knife is running smoo-
thly.
Fig. 7.15
Fig. 7.14
Fig. 7.13
Fig. 7.17
Fig. 7.18
Fig. 7.19
Fig. 7.20
Fig. 7.21
1
Adjustment
point
2
3
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7.10. Fitting corn header (option)
A corn attachment can be fitted for threshing corn.
For detailed information please refer to the operating manual provided
7.11. Grain tank
7.11.1. Folding out grain tank discharge pipe
Manual:
1. Open catch on the side trim.
2. Fold up discharge pipe. Attention: The lugs on the two auger halves must engage in
each other.
3. Lock discharge pipe using catch.
Use the procedure in reverse to fold-in.
Hydraulic (option):
The grain tank discharge pipe is folded in and out using the switch (see 3.1 element 6).
7.11.2. Switching on grain tank discharge pipe.
Korntankentleerrohr nur einschalten, wenn das Rohr ausgeklappt ist.
The grain tank discharge pipe is switched on and off using the “Grain tank discharge” switch
(see 3.1 element 17).
7.12. Electronic weighing device (option)
For operation and adjustment see separate operating manual “Weighing system DK800 -
HMP2”
8. Threshing
8.1. Switching on / off threshing system
The threshing system is switched on using the “Threshing system on/off” switch
(see 3.1 element 14).
8.2. Switching on / off header
• The header is switched on using the “Header on” switch (see 3.3 element 5).
• The header is switched off using the “Header off” switch (see 3.3 element 6).
Only switch on threshing system at an engine speed below 1100 revs/min.
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9. Cleaning
9.1. Adjusting and switching on
cleaning blower
The blower can be adjusted using two wind
baffles. The four adjusting levers (Fig. 9.3)
are behind the bagging system and on the
opposite side of the machine (Fig. 9.1 + Fig.
9.2).
1. Remove hex-head bolts for the adjusting
levers on both sides of the combine.
2. Place the wind baffle in one of the three
positions.
Heavy cereal steep
Light cereal shallow
3. Lock wind baffle using the hex-head bolts.
4. Repeat the above steps on the other side.
To blow out, press the “Blow out” switch (see
3.1 element 4). The blower speed returns to
the value set when the switch is released.
9.2. Blowing out header
The header can be blown out using a switch
(see 3.1 element 5) on the dashboard.
Fig. 9.3
Fig. 9.2
Fig. 9.1
10. Maintenance
10.1. Maintenance table
Maintenance work
Maintenance times
Prior to
start of
harvest
Daily
After the
first 10 h
Every 50 h
Annually
or every
500 h
As re-
quired
After the
harvest
Lubricate machine
X X X X X
Hydraulic system
Check oil level X
Change / top up hydraulic oil X
Change vent filter X
Change suction/return filter X
Machine speed
Check engine speed X
Check shaker speed X
Check speed display X
V-belts
Check tension X X X X
Check wear X X X X
Steel roller chains
Check oiling and tension X X X X X
Wheel bolts / bolts on the wheel motors
Re-tighten X X X
Remove soiling
Conveyor belts/threshing concave/sieves X X X
Engine area exhaust system X X X
Radiator X X X
Front axle X X X
Battery
Check acid level and top-up if necessary X X
Check acid density X X
Fire extinguisher
Have inspected by a specialist
X
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10.2. Maintenance check list (prior to start of harvest) - master for copying
Machine no.: ZÜRN
Date:
Machine hours:
Comment OK
1. Engine oil changed
2. Engine oil filter changed
3. Engine oil level checked
4. Hydraulic oil changed
5. Hydraulic oil filter changed
6. Hyd. tank vent filter changed
7. Hydraulic oil level checked
8. Air filter and safety cartridge changed
9. Coolant topped up
10. Coolant level checked
11. Coolant antifreeze checked
12. Fuel filter changed
13. Solenoid coil fitting on control block checked
14. Engine area checked for oiling and damage
15. Hydraulic hoses visually inspected
16. Rear axle lubricated
17. Tyre air pressure checked
18. Rear axle mounting on the chassis checked
19. Wheel nuts checked using 170 Nm (front)
20. Front axle bolts checked on the chassis
21. Tyre air pressure checked
22. Wheel nuts checked using 170 Nm (rear)
23. Belts checked for wear
24. Main drive belt
25. Variator belt
26. Variator adjustment chain checked
27. Drive belt turbine
28. Belt shaker drive
29. Belt straw chopper
30. Straw chopper lubricated
31. Threshing concave adjusted to 3 mm/checked
32. Covers fitted in side wall (2x small, 2x large)
33. Threshing concave fastening checked
34. Table locking pins firmly fastened
35. Table adjusting bolts firmly tightened (M10)
36. Turbine visual inspection
37. Shaker carrier lever pins firmly fastened
38. Shaker bolts 4x firmly fastened
39. Sieve and baffle plate firmly fastened
40. Sieve case carrier lever firmly fastened
41. Electrical connection to the joystick box
42. Chain for dust separator checked and lubricated
43. Feeding belt visual inspection
44. Main belt visual inspection
45. Table belt visual inspection
46.
Belt adjusting spindles firmly fastened (main, small, and table belt)
47. Belt drive on cereal table checked and lubricated
48. Table raising - lowering function checked
49. Reel raising - lowering function checked
50. Reel horizontal adjustment (if fitted)
51. Drive table knives checked
52. Blowing out changeover
53. Grain tank valve function checked
54. Joystick checked for correct function
55. Parking brake function checked
56. Reversing horn function checked
57. Inch pedal checked for correct function
58. Grain tank function (hydraulic)
59. Speed display (wind/threshing cylinder)
60. Variator adjustment checked for correct function
61. Lighting checked
Other comments:
Undertaken by:
ü
Ok
X Not Ok
O Not necessary
Not checked
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10.3. Tilting driver platform
The driver platform can be tilted forward for maintenance and repairs.
1. Safely park the combine.
2. Fully lower attachments.
3. Shut down engine and remove ignition key.
4. Secure combine against rolling away.
5. Engage hand lever for thresher cylinder fully to the front.
6. Open catches on the sunroof (option)
7. Open catch on rea r right of driver platform.
8. Tilt driver platform forward by pulling the safety railings.
9. Secure driver platform against tilting back again on the left side using the securing strut.
Tilt back in reverse order.
On tilting back ensure no hoses are trapped.
Do not stand under the driver platform until it is secured using this securing strut.
10.4. Liquids
10.4.1. John Deere
10.4.1.1. Oils
Type
Amount
oil change
Amount
initial filling
Engine oil John Deere PLUS-50 7.5l 7.5l
Hydraulic oil John Deere Hy-Gard 22l 30l
10.4.1.2. Coolant
Typ
Coolant John Deere Cool Gard II
10.4.2. Yanmar
10.4.2.1. Oils
Type
Amount
oil change
Amount
initial filling
Engine oil John Deere PLUS-50 7.4l 7.4l
Hydraulic oil John Deere Hy-Gard 22l 30l
10.4.2.2. Coolant
Typ
Coolant John Deere Cool Gard II
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10.5. Checking hydraulic oil level / topping up
The hydraulic oil level is checked with the aid
of the inspection glass on the hydraulic tank
(Fig. 10.1). The inspection glass is on the
side pointing towards the engine.
It is also possible to read the oil temperature
in the inspection glass.
10.6. Changing hydraulic oil filter
1. Open red cover (Fig. 10.2) using 32-mm
open-ended spanner.
2. Pull out hydraulic oil filter (Fig. 10.3).
3. Fit new hydraulic oil filter.
4. Closed red cover.
10.7. Topping up hydraulic oil
1. Open red cover (Fig. 10.2) using 32-mm
open-ended spanner.
2. Pull out hydraulic oil filter (Fig. 10.3) and
place in a clean container.
3. Top-up oil.
4. Fit hydraulic oil filter.
5. Closed red cover.
All attachments must be lowered to check the hydraulic oil level.
50 % - 75 % of the inspection glass must be filled.
Fig. 10.1
Fig. 10.2
Fig. 10.3
Empfohlener
Ölstand
10.8. Lubrication plan
Lubrication intervals:
Feed belt (left + right) Fig. 10.4 / Pos. 1 Every 25 h
Grease must escape on one side
Threshing cylinder bearing (left + right) Fig. 10.4 / Pos. 2 Every 100 h
max. 1 stroke
Straw beating drum (left + right) Fig. 10.4 / Pos. 3 Every 100 h
max. 1 stroke
Main belt (left + right) Fig. 10.5 / Pos. 1 Every 25 h
Grease must escape on one side
Sieve case mounting (left + right) Fig. 10.5 / Pos. 2 Every 25 h
Grease must escape on one side
Rear axle Fig. 10.6 / Pos. 1 Every 50 h
Grease must escape on one side
Axle pin Fig. 10.6 / Pos. 2 Every 50 h
Grease must escape on one side
Fig. 10.4
Fig. 10.5
Fig. 10.6
3
2
1
2
1
1
1
2
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