Heat Controller Small Duct High Velocity Owner's manual

Brand: Heat Controller

Model: Small Duct High Velocity

Category: Heat pumps

Type: Owner's manual

Heat Controller, Inc. • 1900 Wellworth Ave. • Jackson, MI 49203 • (517)787-2100 • www.heatcontroller.com

INSTALLATION

INSTRUCTIONS

SMALL DUCT HIGH VELOCITY:

Owner's Manual

Bulletin 100-00 — OWNER’S MANUAL

WELCOME TO THE SMALL DUCT HIGH

VELOCITY SYSTEM

You are now the owner of a Heat Controller Small Duct High Velocity System

that utilizes the most modern concepts in cooling, heating, and air distribution.

Whether yours is a separate cooling system designed for summer air

conditioning, or a total comfort system, this equipment works best when properly

operated and cared for.

For a system that includes electric heater(s) or hot water heating coil(s), no

owner maintenance or care under normal operating conditions is required for these

heating options.

Heat Controller’s blower motor has permanently lubricated sealed bearings

which do not require lubrication.

THERMOSTAT OPERATION

COOLING ONLY:

Thermostats are provided in several

configurations and styles. For a

cooling-only system, the thermostat will

provide a FAN SWITCH that can be set

for either continuous (ON) or

intermittent (AUTO) blower operation

and a SYSTEM SWITCH that can be

set to COOL (it may also be marked

AUTO) or OFF. The OFF position

shuts down all operation of the system.

COOLING AND HEATING:

With a combined cooling and heating

system, your thermostat controls both heating and cooling. An additional marking

on the system switch (HEAT) determines the change over from cooling to heating.

HEAT PUMP OPERATION:

A heat pump system operates as a reverse air conditioner by cooling the outside

air and heating the indoor air. During the heat cycle the outdoor unit will

occasionally go into a “defrost” mode to rid itself of any ice that forms on the

outdoor unit. The system will blow cold air during the brief period. An electric duct

heater may be installed as an option to raise the duct temperature during this

mode. However, it is not normally used because the SDHV system does not create

drafts.

THERMOSTAT OPERATION

USING THE SWITCHES

System Switch:

COOL

OFF

HEAT

Set it to HEAT in the winter and

COOL in the summer. In the OFF

position the entire system is shut

down regardless of thermostat

temperature setting.

Fan Switch: ON

For Maximum Comfort.

You may find it more

comfortable to operate the fan

continuously set at the ON position.

This increases power consumption

slightly, but it assures a constant

compressor or heater cycles to

maintain the selected temperature.

Fan Switch: AUTO

For Comfort and Economy.

When set to AUTO during the

cooling cycle the fan will operate

only when the compressor is

running. This provides maximum

dehumidification with a slight

increase in the temperature

variation.

A Helpful Hint:

For more uniform temperature and

humidity control when cooling, leave the

thermostat set at one temperature.

Since your new SDHV system draws out

more moisture for the air then a

conventional system, you may find

satisfactory comfort levels at higher

temperature settings (saving on the

amount of time your cooling system is

consuming power).

Temperature Dial:

Set the thermostat to the desired

temperature.

Setting the temperature below the

desired temperature will not cool faster

and it could increase operating costs if

left there.

Emergency Heat (Heat Pump systems

with electric duct heater installed): __ If

the heat pump fails for some reason, or if

the outdoor temperature is very low, you

may find that the system maintains the

room temperature if you operate only the

electric duct heater by moving the

system switch to EMGENCY HEAT.

PERIODIC MAINTANCE

1. FILTER CLEANING:

Clean your filter at least once per month or as often as necessary.

Maintenance of the filter is the most important thing that you can do to help insure

the efficient performance of your system.

Unlatch Cover Plate on Return Grille

A dirty or clogged filter can seriously impair performance. The filter is located

inside the return air grille box. (See Illustration*)

Unlatch the side of the louvered cover plate and let the hinged cover drop down

revealing the filter.

KEEPING YOUR FILTER CLEAN (cont’d)

• Remove Filter

Turn filter retaining

tabs or remove filter

retaining clips and

carefully remove the filter.

• Clean or Replace Filter

If your filter is a reusable

media type which consists

of expanded aluminum foil

encased in an aluminum

frame, hose off, spraying

from the side opposite the

air flow direction, then

lightly coat or spray media

with filter oil.

If a higher efficiency

replaceable filter is used,

replace it with a like sized filter

contact your authorized contractor for

replacements.

Where an electronic air cleaner is used, the collecting cell must be

cleaned to remove any dirt accumulation. Consult the instructions

furnished with the air cleaner.

NOTE: In basement or utility room installations, especially where a

vertical blower coil unit is used, the filter may be mounted directly in a

filter frame on the unit or in a cabinet base under the unit. Check with

your authorized contractor on filter removal.

Note: For continued good performance it is recommended that you have your

system serviced annually by an authorized installing contractor.

CAUTION: Avoid accidental harm

when opening the hinged cover plate

of a ceiling installed return air grille.

Set your ladder on the latch side so

that the cover will fall downward and

away from you instead of toward

you.

PERIODIC MAINTENANCE

2. WINTERIZE YOUR SYSTEM WITH

AIR SUPPLY SHUT OFFS

If the blower coil unit and air

distribution system are located in an

unheated area such as the attic (and

the system is used for cooling only),

winterizing the system helps prevent

any accumulation of moisture in the

duct work.

• Plug Air Outlets (Optional)

Winter supply air shut-offs are available

to plug off each air outlet. A plate

should also be installed across the face

of the filter in the return air box.

Check with your authorized

contractor to provide these optional

items.

3. CHECK CONDENSATE TRAP

AND DRAINS

The condensate drain should be

checked periodically to assure there is

unimpeded flow of condensate water

from the blower coil drain pan. At the

start of each cooling season it is

advisable to flush the drain pan, drain

trap and line with water. Dirt can

accumulate in the trap and block the

drain opening. Also check the drain

connection on the secondary drain pan

when provided under the unit. This

drain must also remain unclear to

provide the back-up protection

intended.

On cooling only installations where the

blower coil unit is located in areas such

as attics, which may be subject to

freezing, the drain trap should be

drained or filled with anti-freeze/water

mixture.

4. KEEP OUTDOOR UNIT FREE OF

DEBRIS

The outdoor condensing unit should

be checked periodically to assure

trouble free operation.

• SHUT OF POWER

SEE “UNIT DISCONNECTION”

IMPORTANT: Shut off power to the

condencing unit before washing or

working near the unit.

• Clean Outdoor Condensing Unit

Keep leaves, grass, and foreign

matter out of the condenser coil

by flushing clean with a garden

hose (check condensing unit

manufacturer’s instructions).

Keep the condenser fan blades

clear of dirt and dust

accumulation.

• Trim Shrubbery

Keep shrubbery trimmed around

the unit to maintain unrestricted

air flow to and from the

condenser coil.

5. CONDENSING UNIT

LUBRICATION

Check the manufacturer’s

instructions for the condenser fan

motor lubrication recommendations. If

the motor does not have oil holes for

tubes, it is permanently lubricated and

requires no oiling.

MAINTENANCE/UNIT DISCONNECTION

Outdoor Condensing Unit

Typical

Configuration may vary

•

Disconnect Switches:

Be sure you know where the

power disconnect switches are

located for both the indoor blower

coil unit and the outdoor

condensing unit. If unusual noise,

vibration or any other

uncharacteristic performance is

evident do not hesitate to turn off

the blower coil unit and condensing

unit with the disconnect switches

and call your authorized contractor.

P.R.O.S.

(POSITIVE REGULAR OPERATING STEPS)

Help maximize the efficiency and economy of your stem by following these simple

guidelines:

•

Keep all windows and doors closed.

If storm windows are used, keep

them in place during the cooling

season to help reduce heat gain.

Pull drapes or shades where the

sunlight is streaming through the

windows during the cooling season.

During the winter, keep drapes and

shades open during the day,

allowing the sun to provide

supplementary heat.

• Keep filters clean, replace

disposable types periodically.

Check the filter monthly.

• Vent clothes dryer to the outside

otherwise the moisture from

washing mush be removed by the

cooling system.

• Keep attic vents open and use an

attic power ventilator to reduce attic

temperatures. Attic space can

become extremely hot unless it is

well ventilated.

• Take advantage of the great

dehumidifying effect. Comfort levels

can be maintained at higher

thermostat levels settings than with

conventional systems that take out

30% less moisture.

• Set thermostats at the desired

temperature and forget it.

Thermostat jiggling only aggravates

the system causing frequent

changes in humidity level and by

increase operating costs.

• Leave the system on even when

away for a day or more. When the

system is off, heat and moisture

build up in the house and it can cost

more to restore comfort than to

maintain it.

• If possible, do those chores that

contribute heat and moisture

(washing, drying, mopping, etc.) in

the morning or evening. This

permits the cooling system to

overcome the added loads of these

activities before (or after) the peak

load in the afternoon.

• Use bathroom exhaust fans or open

windows slightly during showers or

baths to let excess moisture

escape.

• Use kitchen exhaust fans when

cooking during the cooling season.

Heat added by a cooking device

must be removed by your cooling

system if not exhausted.

• Expect the unit to operate after

sundown

heat builds up in the structure and

is retained after the sun sets. This

“flywheel” effect can be overcome

by operating the system even when

outdoor temperatures have

dropped.

• Keep windows closed after the sun

sets. While night air may be cooler,

it may be humid and can cause

equipment to run longer the next

day.

• Keep outdoor condensing unit free

of shrub overgrowth and vegetation.

Assure unrestricted air flow for

intake and discharge of the

condensing unit.

• Keep heat generating devices such

as lamps, TV or electronic

equipment away from vicinity of the

thermostat so it can more

accurately sense room temperature.

BEFORE CALLING FOR SERVICE

3 Check that disconnect switches for both indoor and outdoor units are on.

See “UNIT DISCONNECTION.”

3 Check that fuses are not blown or circuit breakers are not tripped.

3 Check that the thermostat system switch is in the proper position

HEAT or COOL.

When cooling, more the thermostat setting several degrees below room

temperature and see if the unit comes on. If a clock thermostat is used, check

to be sure the time setting is not twelve hours off.

3 Check that filters are clean.

3 Check for manual High Pressure Reset Button on condensing unit. Does unit

start when reset button is pushed?

3 Check that winter shutoffs and filter plate have been removed.

Your Authorized SDHV Contractor is:

For Service, Call:

P.O Box 1089

Jackson, Michigan 49204

Office: 517-787-2100

www.HeatController.com

04/2009

11/2010

Heat Controller Small Duct High Velocity Owner's manual

Brand: Heat Controller

Model: Small Duct High Velocity

Category: Heat pumps

Type: Owner's manual

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Heat Controller Small Duct High Velocity Owner's manual

Heat Controller Small Duct High Velocity Owner's manual

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