Jungheinrich EFG 216kn Operating instructions

Jungheinrich
Brand
Jungheinrich
Model
EFG 216kn
Category
Scooters
Type
Operating instructions
Operating Instructions
51159405
EFG 216kn
G
04.09-
04.09
I 1
0409.GB
Table of contents
A Correct Use and Application
B Truck Description
1 Application ........................................................................................... B 1
2 Assemblies and Functional Description .............................................. B 2
2.1 Truck ................................................................................................... B 3
3 Standard Version Specifications ......................................................... B 4
3.1 Dimensions ......................................................................................... B 4
3.2 Mast versions ...................................................................................... B 6
3.3 Performance data ............................................................................... B 6
3.4 Weights (all measurements in kg) ....................................................... B 7
3.5 Tyre type ............................................................................................. B 7
3.6 EN norms ............................................................................................ B 8
3.7 Conditions of use ................................................................................ B 8
4 Identification points and data plates .................................................... B 9
4.1 Truck data plate .................................................................................. B 10
4.2 Truck load chart .................................................................................. B 11
4.3 Fork load chart (basic model) .............................................................. B 11
4.4 Attachment load chart ......................................................................... B 12
C Transport and Commissioning
1 Lifting by crane .................................................................................... C 1
2 Securing the truck during transport ..................................................... C 2
3 Using the truck for the first time .......................................................... C 3
4 Operating the Truck without its own Drive System ............................. C 4
D Battery - Servicing, Recharging, Replacement
1 Safety Regulations Governing the Handling of Lead-Acid
Batteries .............................................................................................. D 1
2 Battery types ....................................................................................... D 2
3 Exposing the battery ........................................................................... D 3
4 Charging the battery ............................................................................ D 4
5 Battery removal and installation .......................................................... D 5
6 Closing the battery cover .................................................................... D 6
7 Battery Discharge Indicator, Battery Discharge Monitor,
Hourmeter ........................................................................................... D 6
I 1
0409.GB
Table of contents
A Correct Use and Application
B Truck Description
1 Application ........................................................................................... B 1
2 Assemblies and Functional Description .............................................. B 2
2.1 Truck ................................................................................................... B 3
3 Standard Version Specifications ......................................................... B 4
3.1 Dimensions ......................................................................................... B 4
3.2 Mast versions ...................................................................................... B 6
3.3 Performance data ............................................................................... B 6
3.4 Weights (all measurements in kg) ....................................................... B 7
3.5 Tyre type ............................................................................................. B 7
3.6 EN norms ............................................................................................ B 8
3.7 Conditions of use ................................................................................ B 8
4 Identification points and data plates .................................................... B 9
4.1 Truck data plate .................................................................................. B 10
4.2 Truck load chart .................................................................................. B 11
4.3 Fork load chart (basic model) .............................................................. B 11
4.4 Attachment load chart ......................................................................... B 12
C Transport and Commissioning
1 Lifting by crane .................................................................................... C 1
2 Securing the truck during transport ..................................................... C 2
3 Using the truck for the first time .......................................................... C 3
4 Operating the Truck without its own Drive System ............................. C 4
D Battery - Servicing, Recharging, Replacement
1 Safety Regulations Governing the Handling of Lead-Acid
Batteries .............................................................................................. D 1
2 Battery types ....................................................................................... D 2
3 Exposing the battery ........................................................................... D 3
4 Charging the battery ............................................................................ D 4
5 Battery removal and installation .......................................................... D 5
6 Closing the battery cover .................................................................... D 6
7 Battery Discharge Indicator, Battery Discharge Monitor,
Hourmeter ........................................................................................... D 6
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0409.GB
E Operation
1 Safety regulations for the operation of forklift trucks ........................... E 1
2 Controls and Displays ......................................................................... E 2
2.1 Instrument panel switches ................................................................... E 4
2.2 Control panel switches ........................................................................ E 4
2.3 Multitask display .................................................................................. E 5
2.4 Warning displays, buttons and switches ............................................. E 6
2.5 Displays ............................................................................................... E 7
2.6 Setting the time ................................................................................... E 7
2.7 Driver’s Display Warning Messages ................................................... E 8
3 Starting up the Truck ........................................................................... E 9
3.1 Checks and operations to be performed before starting
daily operation ..................................................................................... E 9
3.2 Trucks with reduced headroom X (o) ................................................. E 9
3.3 Driver's seat ........................................................................................ E 10
3.4 Adjusting the steering column ............................................................. E 12
3.5 Preparing the truck for operation ......................................................... E 12
3.6 Safety restraint belt ............................................................................. E 13
4 Industrial Truck Operation ................................................................... E 15
4.1 Safety regulations for truck operation ................................................. E 15
4.2 Travel .................................................................................................. E 16
4.3 Steering ............................................................................................... E 17
4.4 Braking ................................................................................................ E 18
4.5 Operating the lift mechanism and attachments (SOLO-PILOT) .......... E 19
4.6 Lifting, transporting and depositing loads ............................................ E 21
4.7 Parking the truck securely ................................................................... E 24
4.8 Towing trailers ..................................................................................... E 25
5 Troubleshooting .................................................................................. E 26
5.1 Temperature control ............................................................................ E 26
F Industrial Truck Maintenance
1 Operational Safety and Environmental Protection ...............................F 1
2 Maintenance Safety Regulations .........................................................F 1
3 Servicing and Inspection ......................................................................F 3
4 EFG216kn Maintenance Checklist .......................................................F 4
5 EFG 216kn lubrication chart .................................................................F 6
5.1 Consumables .......................................................................................F 7
6 Maintenance Instructions .....................................................................F 8
6.1 Preparing the truck for maintenance and repairs .................................F 8
6.2 Opening the rear panel ........................................................................F 8
6.3 Checking the wheel attachments. ........................................................F 8
6.4 Rear wheel rated condition ..................................................................F 8
6.5 Checking the hydraulic oil level ............................................................F 9
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0409.GB
E Operation
1 Safety regulations for the operation of forklift trucks ........................... E 1
2 Controls and Displays ......................................................................... E 2
2.1 Instrument panel switches ................................................................... E 4
2.2 Control panel switches ........................................................................ E 4
2.3 Multitask display .................................................................................. E 5
2.4 Warning displays, buttons and switches ............................................. E 6
2.5 Displays ............................................................................................... E 7
2.6 Setting the time ................................................................................... E 7
2.7 Driver’s Display Warning Messages ................................................... E 8
3 Starting up the Truck ........................................................................... E 9
3.1 Checks and operations to be performed before starting
daily operation ..................................................................................... E 9
3.2 Trucks with reduced headroom X (o) ................................................. E 9
3.3 Driver's seat ........................................................................................ E 10
3.4 Adjusting the steering column ............................................................. E 12
3.5 Preparing the truck for operation ......................................................... E 12
3.6 Safety restraint belt ............................................................................. E 13
4 Industrial Truck Operation ................................................................... E 15
4.1 Safety regulations for truck operation ................................................. E 15
4.2 Travel .................................................................................................. E 16
4.3 Steering ............................................................................................... E 17
4.4 Braking ................................................................................................ E 18
4.5 Operating the lift mechanism and attachments (SOLO-PILOT) .......... E 19
4.6 Lifting, transporting and depositing loads ............................................ E 21
4.7 Parking the truck securely ................................................................... E 24
4.8 Towing trailers ..................................................................................... E 25
5 Troubleshooting .................................................................................. E 26
5.1 Temperature control ............................................................................ E 26
F Industrial Truck Maintenance
1 Operational Safety and Environmental Protection ...............................F 1
2 Maintenance Safety Regulations .........................................................F 1
3 Servicing and Inspection ......................................................................F 3
4 EFG216kn Maintenance Checklist .......................................................F 4
5 EFG 216kn lubrication chart .................................................................F 6
5.1 Consumables .......................................................................................F 7
6 Maintenance Instructions .....................................................................F 8
6.1 Preparing the truck for maintenance and repairs .................................F 8
6.2 Opening the rear panel ........................................................................F 8
6.3 Checking the wheel attachments. ........................................................F 8
6.4 Rear wheel rated condition ..................................................................F 8
6.5 Checking the hydraulic oil level ............................................................F 9
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0409.GB
6.6 Checking the gear oil level ...................................................................F 10
6.7 Draining the oil .....................................................................................F 10
6.8 Adding oil .............................................................................................F 10
6.9 Replacing the hydraulic oil filter ...........................................................F 10
6.10 Checking the brake fluid level ..............................................................F 11
6.11 Seat belt maintenance .........................................................................F 11
6.12 Checking electrical fuses .....................................................................F 12
6.13 Recommissioning .................................................................................F 13
7 Decommissioning the industrial truck ...................................................F 13
7.1 Prior to decommissioning: ....................................................................F 13
7.2 During decommissioning: .....................................................................F 13
7.3 Returning the truck to operation after decommissioning ......................F 14
8 Safety tests to be performed at intervals and
after unusual incidents .........................................................................F 14
9 Final de-commissioning, disposal ........................................................F 14
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0409.GB
6.6 Checking the gear oil level ...................................................................F 10
6.7 Draining the oil .....................................................................................F 10
6.8 Adding oil .............................................................................................F 10
6.9 Replacing the hydraulic oil filter ...........................................................F 10
6.10 Checking the brake fluid level ..............................................................F 11
6.11 Seat belt maintenance .........................................................................F 11
6.12 Checking electrical fuses .....................................................................F 12
6.13 Recommissioning .................................................................................F 13
7 Decommissioning the industrial truck ...................................................F 13
7.1 Prior to decommissioning: ....................................................................F 13
7.2 During decommissioning: .....................................................................F 13
7.3 Returning the truck to operation after decommissioning ......................F 14
8 Safety tests to be performed at intervals and
after unusual incidents .........................................................................F 14
9 Final de-commissioning, disposal ........................................................F 14
I 4
0409.GB
I 4
0409.GB
1
0506.GB
Appendix
JH Traction Battery Operating Instructions
ZThese operating instructions apply only to Jungheinrich battery models. If using
another brand, refer to the manufacturer's operating instructions.
1
0506.GB
Appendix
JH Traction Battery Operating Instructions
ZThese operating instructions apply only to Jungheinrich battery models. If using
another brand, refer to the manufacturer's operating instructions.
0506.GB
2
0506.GB
2
A 1
0504.GB
A Correct Use and Application
ZThe “Guidelines for the Correct Use and Application of Industrial Trucks” (VDMA) are
supplied with the truck. The guidelines form part of these operating instructions and
must be observed. National regulations apply in full.
The truck described in the present operating instructions is an industrial truck
designed for lifting and transporting loads.
It must be used, operated and serviced in accordance with the present instructions.
All other types of use lie beyond the scope of application and can result in damage to
personnel, the truck or property. In particular, avoid overloading the truck with loads
which are too heavy or placed on one side. The data plate attached to the truck and
the load diagram are binding with regard to the maximum load capacity. The owner
must ensure that any damaged and/or illegible load diagrams are replaced.
The industrial truck must not be used in fire or explosion endangered areas, or areas
threatened by corrosion or excessive dust.
Proprietor responsibilities:
For the purposes of the present operator manual the
“proprietor” is defined as any natural or legal person who either uses the industrial
truck himself, or on whose behalf it is used. In special cases (e.g. leasing or renting)
the proprietor is considered the person who, in accordance with existing contractual
agreements between the owner and user of the industrial truck, is charged with
operational duties.
The proprietor must ensure that the truck is only used for the purpose it is designed
for and that any danger to life and limb of the user and third parties is avoided.
Furthermore, accident prevention regulations, safety regulations and operating,
servicing and repair guidelines must be followed. The proprietor must ensure that all
truck users have read and understood this operator manual.
MFailure to comply with the operating instructions shall invalidate the warranty.
The same applies if improper work is carried out on the truck by the customer or third
parties without the permission of the manufacturer’s customer service department.
Attaching accessories: The mounting or installation of additional equipment which
affects or enhances the performance of the industrial truck requires the written
permission of the manufacturer. In some cases, local authority approval shall be
required.
Approval of the local authorities however does not constitute the manufacturer’s
approval.
Trailing and towed loads: The truck may only be used for trailing or towed loads for
which the truck has been approved.
A 1
0504.GB
A Correct Use and Application
ZThe “Guidelines for the Correct Use and Application of Industrial Trucks” (VDMA) are
supplied with the truck. The guidelines form part of these operating instructions and
must be observed. National regulations apply in full.
The truck described in the present operating instructions is an industrial truck
designed for lifting and transporting loads.
It must be used, operated and serviced in accordance with the present instructions.
All other types of use lie beyond the scope of application and can result in damage to
personnel, the truck or property. In particular, avoid overloading the truck with loads
which are too heavy or placed on one side. The data plate attached to the truck and
the load diagram are binding with regard to the maximum load capacity. The owner
must ensure that any damaged and/or illegible load diagrams are replaced.
The industrial truck must not be used in fire or explosion endangered areas, or areas
threatened by corrosion or excessive dust.
Proprietor responsibilities:
For the purposes of the present operator manual the
“proprietor” is defined as any natural or legal person who either uses the industrial
truck himself, or on whose behalf it is used. In special cases (e.g. leasing or renting)
the proprietor is considered the person who, in accordance with existing contractual
agreements between the owner and user of the industrial truck, is charged with
operational duties.
The proprietor must ensure that the truck is only used for the purpose it is designed
for and that any danger to life and limb of the user and third parties is avoided.
Furthermore, accident prevention regulations, safety regulations and operating,
servicing and repair guidelines must be followed. The proprietor must ensure that all
truck users have read and understood this operator manual.
MFailure to comply with the operating instructions shall invalidate the warranty.
The same applies if improper work is carried out on the truck by the customer or third
parties without the permission of the manufacturer’s customer service department.
Attaching accessories: The mounting or installation of additional equipment which
affects or enhances the performance of the industrial truck requires the written
permission of the manufacturer. In some cases, local authority approval shall be
required.
Approval of the local authorities however does not constitute the manufacturer’s
approval.
Trailing and towed loads: The truck may only be used for trailing or towed loads for
which the truck has been approved.
A 2
0504.GB
A 2
0504.GB
B 1
0209.GB
B Truck Description
1 Application
The EFG is a three-wheel electric sit-down counterbalanced truck. It is cantilevered
and the load handler mounted on the front of the truck can unload lorries without
hindrance and deposit the load on ramps or in racks. Closed bottom pallets can also
be lifted.
Truck models and maximum capacity:
*) The load charts attached to the truck are binding in terms of capacity
Type Max. capacity *) Load centre of gravity
EFG 216kn 1,600 kg 500 mm
B 1
0209.GB
B Truck Description
1 Application
The EFG is a three-wheel electric sit-down counterbalanced truck. It is cantilevered
and the load handler mounted on the front of the truck can unload lorries without
hindrance and deposit the load on ramps or in racks. Closed bottom pallets can also
be lifted.
Truck models and maximum capacity:
*) The load charts attached to the truck are binding in terms of capacity
Type Max. capacity *) Load centre of gravity
EFG 216kn 1,600 kg 500 mm
B 2
0209.GB
2 Assemblies and Functional Description
Item Description
1tOverhead guard
2tDriver's seat
3tCounterweight
4tBattery behind panel
5tPower
6tLoad handler
7tSteering system
8tMast
1
2
3
4
5
6
7
8
B 2
0209.GB
2 Assemblies and Functional Description
Item Description
1tOverhead guard
2tDriver's seat
3tCounterweight
4tBattery behind panel
5tPower
6tLoad handler
7tSteering system
8tMast
1
2
3
4
5
6
7
8
B 3
0209.GB
2.1 Truck
Steering (7): A low steer effort of 15 N as well as a favourable transmission ratio of
5 steering wheel revolutions ensure fast and comfortable steering. The hydraulic rack
and pinion steering keeps wear parts down to a minimum, bringing the advantage of
a compact steer unit. The standard twin tyres reduce the steer effort and increase the
useful life of the wheels.
Driver’s seat (2): The driver's seat is the centre point of any lift truck. Our trucks are
particularly strong in this respect. They feature a comfort seat with an adjustable
steering column as well as storage facilities for papers or the driver's personal
belongings.
Electrical/Electronic System: The latest AC threephase system using a CAN Bus
system to minimise the number of cable leads. This results in less downtime due to
cable breakage and considerably faster troubleshooting. The advanced controller is
simple, safe and flexible. The driver can choose from five travel programs, depending
on the load and the environment: from maximum performance to energy saving. Error
analysis and programming can be performed simply and above all rapidly by PC.
Drive System and Brakes: The 2-motor front drive provides maximum traction to
the drive wheels at all times. Each motor receives the exact power it requires in
proportion to the steering angle. The wheels do not spin and there is no loss of
energy.
The hydraulic oil bath multi-plate brakes form the operating brake and are practically
maintenance-free. The gear encapsulation allows the truck to be used even in hostile
environments. The truck also brakes to a halt regeneratively via the traction motors.
This minimizes energy consumption. Even on ramps the truck will not simply roll
away.
Hydraulic System: All operations can be performed sensitively, proportionally and
simultaneously (insofar as they do not affect safety). To ensure greater efficiency,
a hydraulic unit and steering booster motor operate independently of each other.
The micro pressure filter can be replaced from the top (without spilling hydraulic oil).
Mast (8): The aim is to optimise visibility. The cold rolled maximum strength steel
sections are extremely narrow, allowing for good fork visibility in particular with
the three-stage mast. The same standard has been achieved for the fork carriage.
The lift rails and the fork carriage run on permanently-lubricated and hence
maintenance-free angled rollers.
B 3
0209.GB
2.1 Truck
Steering (7): A low steer effort of 15 N as well as a favourable transmission ratio of
5 steering wheel revolutions ensure fast and comfortable steering. The hydraulic rack
and pinion steering keeps wear parts down to a minimum, bringing the advantage of
a compact steer unit. The standard twin tyres reduce the steer effort and increase the
useful life of the wheels.
Driver’s seat (2): The driver's seat is the centre point of any lift truck. Our trucks are
particularly strong in this respect. They feature a comfort seat with an adjustable
steering column as well as storage facilities for papers or the driver's personal
belongings.
Electrical/Electronic System: The latest AC threephase system using a CAN Bus
system to minimise the number of cable leads. This results in less downtime due to
cable breakage and considerably faster troubleshooting. The advanced controller is
simple, safe and flexible. The driver can choose from five travel programs, depending
on the load and the environment: from maximum performance to energy saving. Error
analysis and programming can be performed simply and above all rapidly by PC.
Drive System and Brakes: The 2-motor front drive provides maximum traction to
the drive wheels at all times. Each motor receives the exact power it requires in
proportion to the steering angle. The wheels do not spin and there is no loss of
energy.
The hydraulic oil bath multi-plate brakes form the operating brake and are practically
maintenance-free. The gear encapsulation allows the truck to be used even in hostile
environments. The truck also brakes to a halt regeneratively via the traction motors.
This minimizes energy consumption. Even on ramps the truck will not simply roll
away.
Hydraulic System: All operations can be performed sensitively, proportionally and
simultaneously (insofar as they do not affect safety). To ensure greater efficiency,
a hydraulic unit and steering booster motor operate independently of each other.
The micro pressure filter can be replaced from the top (without spilling hydraulic oil).
Mast (8): The aim is to optimise visibility. The cold rolled maximum strength steel
sections are extremely narrow, allowing for good fork visibility in particular with
the three-stage mast. The same standard has been achieved for the fork carriage.
The lift rails and the fork carriage run on permanently-lubricated and hence
maintenance-free angled rollers.
B 4
0209.GB
3 Standard Version Specifications
3.1 Dimensions
1) = +25 mm DZ mast
Description EFG 216kn
h1Mast height retracted 2000 mm
h2Free lift 150 mm
h3Lift 3000 mm
h4Mast height extended 4220 mm
h6Overhead guard height 1960 mm
h7Seat height 890 mm
h10 Hitch height 560 mm
L1Length including forks 3049 mm
L2Headlength 1) 1899 mm
b1 Overall width 1060 mm
e Fork width 100 mm
m1Ground clearance with load below mast 80 mm
m2Centre wheel base ground clearance 90 mm
Ast Working aisle width
for pallets 800 x 1200 longit. 3348 mm
Ast Working aisle width
for pallets 1000 x 1200 traverse 3224 mm
WaTurning radius 1545 mm
x Load distance 1) 352 mm
y Wheelbase 1357 mm
B 4
0209.GB
3 Standard Version Specifications
3.1 Dimensions
1) = +25 mm DZ mast
Description EFG 216kn
h1Mast height retracted 2000 mm
h2Free lift 150 mm
h3Lift 3000 mm
h4Mast height extended 4220 mm
h6Overhead guard height 1960 mm
h7Seat height 890 mm
h10 Hitch height 560 mm
L1Length including forks 3049 mm
L2Headlength 1) 1899 mm
b1 Overall width 1060 mm
e Fork width 100 mm
m1Ground clearance with load below mast 80 mm
m2Centre wheel base ground clearance 90 mm
Ast Working aisle width
for pallets 800 x 1200 longit. 3348 mm
Ast Working aisle width
for pallets 1000 x 1200 traverse 3224 mm
WaTurning radius 1545 mm
x Load distance 1) 352 mm
y Wheelbase 1357 mm
B 5
0209.GB
B 5
0209.GB
B 6
0209.GB
3.2 Mast versions
(all dimensions in mm)
3.3 Performance data
*) with vertical mast
EFG 216kn mast chart
VDI 3596
Description
Lift
h3
Free lift
h2
EFG216kn
Height
retr.
h1
Height
extd.
h4
EFG 216kn
ZT
3000 150 2000 4220
3300 150 2150 4520
3600 150 2300 4820
4000 150 2500 5220
4500 150 2800 5720
5000 150 3050 6220
ZZ
3300 1545 2105 4520
3600 1695 2255 4820
4000 1895 2455 5220
DZ
4500 1445 2005 5720
4800 1545 2105 6020
5000 1620 2180 6220
5500 1795 2355 6720
6000 1995 2555 7220
Description EFG 216kn
Q Capacity
(where C = 500 mm) *) 1600 kg
C Load centre 500 mm
Travel speed w / w.o. load 16/16 km/h
Lift speed (lift) w / w.o. load 0.38/0.59 m/s
Lift speed (lower) w / w.o. load 0.55/0.55 m/s
Gradeability (30 min)
with / without load 7.3/12.3 %
Max. gradeability (5 min)
with / without load 20.0/35.0 %
Acceleration (10 m)
w / w.o. load 3.8/3.4 s
B 6
0209.GB
3.2 Mast versions
(all dimensions in mm)
3.3 Performance data
*) with vertical mast
EFG 216kn mast chart
VDI 3596
Description
Lift
h3
Free lift
h2
EFG216kn
Height
retr.
h1
Height
extd.
h4
EFG 216kn
ZT
3000 150 2000 4220
3300 150 2150 4520
3600 150 2300 4820
4000 150 2500 5220
4500 150 2800 5720
5000 150 3050 6220
ZZ
3300 1545 2105 4520
3600 1695 2255 4820
4000 1895 2455 5220
DZ
4500 1445 2005 5720
4800 1545 2105 6020
5000 1620 2180 6220
5500 1795 2355 6720
6000 1995 2555 7220
Description EFG 216kn
Q Capacity
(where C = 500 mm) *) 1600 kg
C Load centre 500 mm
Travel speed w / w.o. load 16/16 km/h
Lift speed (lift) w / w.o. load 0.38/0.59 m/s
Lift speed (lower) w / w.o. load 0.55/0.55 m/s
Gradeability (30 min)
with / without load 7.3/12.3 %
Max. gradeability (5 min)
with / without load 20.0/35.0 %
Acceleration (10 m)
w / w.o. load 3.8/3.4 s
B 7
0209.GB
3.4 Weights (all measurements in kg)
3.5 Tyre type
ZPermissible tyres: See chapter F “Forklift Truck Maintenance”. If you have any
queries please contact your Jungheinrich customer adviser.
Description EFG 216kn
Truck weight
(including battery) 2990
Front axle load (without lifting load) 1410
Front axle load (with lifting load) 4015
Rear axle load (without lifting load) 1580
Rear axle load (with lifting load) 575
Description EFG 216kn
Tyre size, front SE 18 x 7 -8, 16PR
Tyre size, rear SE 140 / 55 - 9
B 7
0209.GB
3.4 Weights (all measurements in kg)
3.5 Tyre type
ZPermissible tyres: See chapter F “Forklift Truck Maintenance”. If you have any
queries please contact your Jungheinrich customer adviser.
Description EFG 216kn
Truck weight
(including battery) 2990
Front axle load (without lifting load) 1410
Front axle load (with lifting load) 4015
Rear axle load (without lifting load) 1580
Rear axle load (with lifting load) 575
Description EFG 216kn
Tyre size, front SE 18 x 7 -8, 16PR
Tyre size, rear SE 140 / 55 - 9
B 8
0209.GB
3.6 EN norms
Noise emission: 66 dB(A)
in accordance with EN 12053 as harmonised with
ISO 4871.
ZThe noise emission level is calculated in accordance with standard procedures and
takes into account the noise level when travelling, lifting and when idle. The noise
level is measured at the level of the driver's ear.
Vibration (measured with the MSG 65 driver's seat (o)):
0.79 m/s2
in accordance with EN 13059.
ZThe vibration acceleration acting on the body in the operating position is, in
accordance with standard procedures, the linearly integrated, weighted acceleration
in the vertical direction. It is calculated when travelling over bumps at constant speed.
Electromagnetic compatibility (EMC)
The manufacturer confirms that equipment complies with
tolerance levels for electromagnetic emissions and
resistance as well as static electricity discharge testing in
accordance with EN 12895 including the normative
procedures contained therein.
ZNo changes to electric or electronic components or their arrangement may be made
without the written agreement of the manufacturer.
3.7 Conditions of use
Ambient temperature
- operating at -20 °C to 40 °C
ZSpecial equipment and authorisation are required if the truck is to be constantly used
in conditions of extreme temperature or air humidity fluctuations.
B 8
0209.GB
3.6 EN norms
Noise emission: 66 dB(A)
in accordance with EN 12053 as harmonised with
ISO 4871.
ZThe noise emission level is calculated in accordance with standard procedures and
takes into account the noise level when travelling, lifting and when idle. The noise
level is measured at the level of the driver's ear.
Vibration (measured with the MSG 65 driver's seat (o)):
0.79 m/s2
in accordance with EN 13059.
ZThe vibration acceleration acting on the body in the operating position is, in
accordance with standard procedures, the linearly integrated, weighted acceleration
in the vertical direction. It is calculated when travelling over bumps at constant speed.
Electromagnetic compatibility (EMC)
The manufacturer confirms that equipment complies with
tolerance levels for electromagnetic emissions and
resistance as well as static electricity discharge testing in
accordance with EN 12895 including the normative
procedures contained therein.
ZNo changes to electric or electronic components or their arrangement may be made
without the written agreement of the manufacturer.
3.7 Conditions of use
Ambient temperature
- operating at -20 °C to 40 °C
ZSpecial equipment and authorisation are required if the truck is to be constantly used
in conditions of extreme temperature or air humidity fluctuations.
B 9
0209.GB
4 Identification points and data plates
FWarnings and notices such as load charts, strap points and data plates must be
legible at all times. Replace if necessary.
Item Description
9 Strap points
10 Risk of crashing notice
11 Decal: Travelling with raised load, mast forward tilt with raised load forbidden
12 Lift notice
13 Forward / reverse notice
14 “No passengers” notice
15 Lower notice
16 Hydraulic function (Multi-Pilot) notice
17 Max. speed notice
18 Read operating instructions notice
19 Jack contact points
20 Data plate
21 Add hydraulic oil notice
22 Capacity decal
23 Do not step onto or beneath the load, trap point
24 Maximum body size notice
B 9
0209.GB
4 Identification points and data plates
FWarnings and notices such as load charts, strap points and data plates must be
legible at all times. Replace if necessary.
Item Description
9 Strap points
10 Risk of crashing notice
11 Decal: Travelling with raised load, mast forward tilt with raised load forbidden
12 Lift notice
13 Forward / reverse notice
14 “No passengers” notice
15 Lower notice
16 Hydraulic function (Multi-Pilot) notice
17 Max. speed notice
18 Read operating instructions notice
19 Jack contact points
20 Data plate
21 Add hydraulic oil notice
22 Capacity decal
23 Do not step onto or beneath the load, trap point
24 Maximum body size notice
B 10
0209.GB
4.1 Truck data plate
ZFor queries regarding the truck or ordering spare parts always quote the truck serial
number (26).
Item Description Item Description
25 Type 34 Manufacturer’s logo
26 Name 35 Max. battery weight in kg
27 Battery: Voltage (V) 36 Min. battery weight in kg
28 Rated capacity (kg) 37 Output (kW)
29 Net weight w.o. battery (kg) 38 Load centre (mm)
30 Net weight with battery (kg) 39 Year of manufacture
31 Manufacturer 40 Serial No.
32 Production 41 Option
33 Production address
36
35
29
3728
3827
3926
25
41 40
30
31
32 33 34
B 10
0209.GB
4.1 Truck data plate
ZFor queries regarding the truck or ordering spare parts always quote the truck serial
number (26).
Item Description Item Description
25 Type 34 Manufacturer’s logo
26 Name 35 Max. battery weight in kg
27 Battery: Voltage (V) 36 Min. battery weight in kg
28 Rated capacity (kg) 37 Output (kW)
29 Net weight w.o. battery (kg) 38 Load centre (mm)
30 Net weight with battery (kg) 39 Year of manufacture
31 Manufacturer 40 Serial No.
32 Production 41 Option
33 Production address
B 11
0209.GB
4.2 Truck load chart
The load chart (22) gives the capacity (Q) of the truck in kg with a vertical mast. The
maximum capacity is shown as a table with a given load centre of gravity D (in mm)
and the required lift height H (in mm).
Example of how to calculate the maximum capacity:
With a load centre of gravity D of 600 mm and a maximum lift height H of 3600 mm.
the max. capacity Q is 1105 kg.
4.3 Fork load chart (basic model)
The fork load chart give the truck’s capacity Q in kg. The maximum capacity for the
various load centres of gravity (D in mm) is shown in the form of a chart.
4250
3600
2900 1250 1250 850
500
600 700
1105 1105 850
850 850
600
Example:
22
B 11
0209.GB
4.2 Truck load chart
The load chart (22) gives the capacity (Q) of the truck in kg with a vertical mast. The
maximum capacity is shown as a table with a given load centre of gravity D (in mm)
and the required lift height H (in mm).
Example of how to calculate the maximum capacity:
With a load centre of gravity D of 600 mm and a maximum lift height H of 3600 mm.
the max. capacity Q is 1105 kg.
4.3 Fork load chart (basic model)
The fork load chart give the truck’s capacity Q in kg. The maximum capacity for the
various load centres of gravity (D in mm) is shown in the form of a chart.
4250
3600
2900 1250 1250 850
500
600 700
1105 1105 850
850 850
600
Example:
22
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Jungheinrich EFG 216kn Operating instructions

Jungheinrich
Brand
Jungheinrich
Model
EFG 216kn
Category
Scooters
Type
Operating instructions
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