Bryant 582J Series Installation Instructions Manual

Brand: Bryant

Model: 582J Series

Category: Split-system air conditioners

Type: Installation Instructions Manual

This manual is also suitable for

582J

SINGLE PACKAGE ROOFTOP

GAS HEATING/ELECTRIC COOLING UNIT

SIZES 04 -- 06 with PURON

(R--410A) REFRIGERANT

Installation Instructions

NOTE: Read the entire instruction manual before starting

the installation

TABLE OF CONTENTS

SAFETY CONSIDERATIONS 2....................

Rated Indoor Airflow (cfm) 3.....................

INSTALLATION 8...............................

Jobsite Survey 8................................

Step 1 -- Plan for Unit Location 8..................

Roof Mount 8...............................

Step 2 -- Plan for Sequence of Unit Installation 8......

Curb--Mount Instal lati on 8.....................

Pad--Mount Instal lati on 9......................

Frame--Mount Installation 9....................

Step 3 -- Inspect Unit 9...........................

Step 4 -- Provide Unit Support 9...................

Roof Curb Mount 9..........................

Slab Mount (Horizontal Units Only) 9...........

Alternate Unit Support

(In Lieu of Curb or Slab Mount) 9..............

Step 5 -- Field Fabricate Ductwork 11...............

Step 6 -- Rig and Place Unit 11....................

Positioning on Curb 13.......................

Step 7 -- Convert to Horizontal & Connect Ductwork 13.

Step 8 -- Install Outside Air Hood 13...............

Economizer and Two Po s ition Damper Hood

Pack age Removal and Setup — Factory Optio n 13..

Economizer Hood and Two--Position Hood 14.....

Step 9 -- Units with Hinge d Panels Only 14..........

Step 10 -- Install Flue Hood 15....................

Step 11 -- Install Gas Piping 15....................

Factory--Option Thru--Base Connections

(Gas Connections) 16.........................

Step 12 -- Install External Condensate Trap and Line 18..

Step 13 -- Make Electrical Connections 18...........

Field Power Supply 18........................

Units with Factory--Installed

Non--Fused Disconnect 19.....................

Units without Fac tory --Installe d

Non--Fused Disconnect 20.....................

All Units 20................................

Convenie nce Outlets 20.......................

Factory--Option Thru--Base Connections

(Electrical Connections) 21....................

Units without T hru--Ba se Connections 22.........

Field Control Wiring 22.......................

Thermostat 22...............................

Unit without Thru--Base Connection Kit 22.......

Heat Anticipator Settings 22...................

Perfect Humidityt Control Connections 23........

Perfect Humidity -- Space RH Controller 23.......

EconoMi$e r

X (Fact ory--Insta lled Option) 25......

RTU Open Control System 26...................

Supply Air Temperature (SAT) Sensor 29.........

Outdoor Air Temperature (OAT) Sensor 29.......

EconoMi$e r2 30.............................

Field Connections 30..........................

Space Temperature (SPT) Sensors 30............

Indoor Air Quality (CO

)Sensor 31.............

Outdoor Air Quality Sensor 31.................

Space Humidity Sensor or Humidistat 32.........

Smoke Detector/Fire Shutdown (FSD) 33.........

Connect ing Discrete Inputs 33..................

Communication Wiring -- Protocols 34............

General 34.................................

Local Access 35..............................

RTU Open Troubleshooting 35.................

Outdoor Air Enthalpy Control 36.................

Differential Enthalpy Control 36................

Return Air Enthalpy Sensor 37.................

Smoke Detectors 37...........................

Step 14 -- Adjust Factory--Installe d Options 41........

Step 15 -- Install Accessories 41...................

UNIT START--UP CHECKLIST 43..................

SAFETY CONSIDERATIONS

Improper installation, adjustment, alteration, service,

maintenance, or use can cause explosion, fire, electrical

shock or other c onditions which may cause personal

injury or property damage. Consult a qualified installer,

service agenc y, or your distribut or or branch for

information or assistance. The qualified installer or

agency must use factory--authorized kits or accessories

when modifying this product. Refer to the individual

instructions packaged with the kits or accessories when

installing.

Follow all safety codes. Wear safety glasses and work

gloves. Use quenching cloths for brazi ng operations and

have a fire extinguisher available. Read these i nstructions

thoroughly and follow all warnings or cautions attac hed to

the unit. Consult local building codes and appropriate

national electrical codes (in USA, ANSI/NFPA70,

Nationa l Electrical Code (NEC); in Canada, CSA C22.1)

for special requirements.

It is important to recognize safet y information. This is the

safety--alert symbol

. When you see this symbol on the

unit and in instructions or manuals, be alert to the

potential for personal injury.

Understand the signal words DANGER, WARNING,

CAUTION, and NOTE. These words are used with the

safety--alert symbol. DANGER identifies the most serious

hazards which will result in severe personal injury or

death. WARNING signifies hazards which could result in

personal injury or death. CAUTION is used to identi fy

unsafe practices, which may result in minor personal

injury or product and property damage. NOTE is used to

highlight suggestions which will result in enhanced

installation, reliability, or operation.

FIRE, EXPLOSION HAZARD

Failure to follow this warning could result in personal

injury or death.

Disconnect gas piping from unit when leak testing at

pressure greater than 0.5 psig (3450 Pa). Pressures

great er than 0.5 psig (3450 Pa) will cause gas valve

damage resulting in hazardous condition. If gas valve

is subjected to pressure greater than 0.5 psig (3450

Pa), it must be replaced before use. When pressure

testing field--supplied gas piping at pressures of 0.5

psig (3450 Pa) or less, a unit connected to such piping

must be isolated by closing the manual gas valve.

WARNING

FIRE HAZARD

Failure to follow this warning could result in personal

injury, death, and/or property damage.

Inlet pressure tab set screw must be tightened and

in.

NPT pipe plug must be installed to prevent gas leaks.

WARNING

GAS VALVE

INLET PRESSURE

TAP SET SCREW

FIRE HAZARD

Failure to follow this warning could result in personal

injury, death, and/or property damage.

Manifold pressure t ap set screw must be tightened and

in. NPT pipe plug must be install ed to prevent gas

leak.

WARNING

MANIFOLD

GAS VALVE

MANIFOLD PRESSURE

TAP SET SCREW

CARBON--MONOXIDE POISONING HAZARD

Failure to foll ow instructi ons c ould result in severe

personal injury or death due to carbon--monoxide

poisoning, if combustion products infiltrate into t he

building.

Check that all openings in the outside wall around the

vent (and air intake) pipe(s) are sealed to prevent

infiltration of combustion products into the building.

Check that furnace vent (and air intake) terminal(s)

are not obstructed in any way during all seasons.

WARNING

582J



518

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could cause personal

injury or death.

Before performing service or maintenance operations

on unit, always turn off main power switch to unit and

install lock(s) and loc kout tag(s). Unit may have more

than one power switch.

WARNING

UNIT OPERATION AND SAFETY HAZARD

Failure to follow this warning could cause personal

injury, death and/or equipment damage.

Puronr (R--410A) refrigerant systems operate at

higher pre ssures tha n standard R--22 systems. Do not

use R--22 service equipment or components on Puron

refrigerant equipment.

WARNING

PERSONAL INJURY AND ENVIRONMENTAL

HAZARD

Failure to follow this warning could cause personal

injury or death.

Relieve pressure and recover all refrigerant before

system repair or final unit disposal.

Wear safety glasses a nd gloves when handli ng

refrigerants. Keep torches and other ignition sources

away from refrigera nts and oils.

WARNING

CUT HAZARD

Failure to follow this caution may result in personal

injury.

Sheet metal parts may have sharp edges or burrs. Use

care and wear appropriate protective clothing, safety

glasses and gloves when handling parts and servicing

air conditioning equipment.

CAUTION

Rated Indoor Airflow (cfm)

The following table lists the rated indoor airflow used for

the AHRI efficiency rating for the units covered in this

docume nt.

Model Number Full Load Airflow (cfm)

582J*04 1050

582J*05 1400

582J*06 1750

582J

Model

J - Puron

(R-410A) Refrigerant

Unit Type

582 - Gas Heat RTU, Legacy Series

Packaging and Control

A = Standard Packaging, electro-mechanical

controls that require W7212 EconoMi$er

B = LTL Packaging

, electro-mechanical

controls that require W7212 EconoMi$er IV

C = Standard Packaging, electro-mechanical

controls that require W7220 EconoMi$er X

F = LTL Packaging, electro-mechanical

controls that require W7220 EconoMi$er X

Cooling Tons

04 - 3 tons

05 - 4 tons

06 - 5 tons

Heat Level Input

Standard / Stainless Steel

072 = 72,000

115 = 115,000

150 = 150,000

Low NOx

060 = 60,000

090 = 90,000

120 = 120,000

Indoor Fan Options

0 = Direct Drive ECM

2 = Medium Static Option

3 = High Static Option

Refrig. System/Gas Heat Options

A = Standard One Stage cooling models/Nat. Gas Heat

B = Standard One Stage cooling models/Low NO

Heat

C = Standard One Stage cooling models/SS HX Heat

G = One-Stage cooling models/Alum Heat Exchanger

with Perfect Humidity™

H = One-Stage cooling models/Low NO

Heat

with Perfect Humidity

J = One-Stage cooling models/Stainless Steel Exchanger

with Perfect Humidity

Coil Options (RTPF) (Outdoor - Indoor - Hail Guard)

A = Al/Cu - Al/Cu

B = Precoat Al/Cu - Al/Cu

C = E-coat Al/Cu - Al/Cu

D = E-coat Al/Cu - E-coat Al/Cu

E = Cu/Cu - Al/Cu

F = Cu/Cu - Cu/Cu

M = Al/Cu -Al/Cu — Louvered Hail Guard

N = Precoat Al/Cu - Al/Cu — Louvered Hail Guard

P = E-coat Al/Cu - Al/Cu — Louvered Hail Guard

Q = E-coat Al/Cu - E-coat Al/Cu — Louvered Hail Guard

R = Cu/Cu - Al/Cu — Louvered Hail Guard

S = Cu/Cu - Cu/Cu — Louvered Hail Guard

Voltage

E = 460-3-60

J = 208/230-1-60

P = 208/230-3-60

T = 575-3-60

Outdoor Air Options

A = None

B = Temperature Economizer, Barometric Relief,

Standard Leak (W7212 or W7220)

E = Temperature Economizer, Barometric Relief,

Standard Leak w/CO

(W7212 or W7220)

H =

Enthalpy

Economizer, Barometric Relief,

Standard Leak (W7212 or W7220)

L =

Enthalpy

Economizer, Barometric Relief,

Standard Leak w/CO

(W7212 or W7220)

Q = Motorized 2 Position Damper

U = Temperature

Economizer,

Barometric

Relief,

Ultra Low Leak (W7220)

W =

Enthalpy Economizer,

Barometric

Relief, Ultra Low Leak

(W7220)

Example:

Position:

582JE06A072A0B0AA

123456789

11 12 13 14 15 16 17

Factory Installed Options

0A = None

NOTE: See the 582J 3 to 5 ton Price Pages

for a complete list of factory installed

options.

Note: On single phase(-J) voltage code) models, the

following are not available as a factory installed option:

- Perfect Humidity

- Coated Coils or Cu Fin Coils

- Louvered Hail Guards

- Economizer or 2 Position Damper

- Powered 115 Volt Convenience Outlet

C14337

Fig. 1 -- 582J 04--06 Model Number Nomenclature (Example)

582J

C14270

Fig. 2 -- Unit Dimensional Drawing

582J

C14271

Fig. 2 -- Unit Dimensional Drawing (cont.)

582J

C08337

LOCATION DIMENSION CONDITION

48---in (1219 mm)

18---in (457 mm)

18---in (457) mm

12---in (305 mm)

Unit disconnect is mounted on panel

No disconnect, convenience outlet option

Recommended service clearance

Minimum clearance

42---in (1067 mm)

36---in (914 mm)

Special

Surface behind servicer is grounded (e.g., metal, masonry wall)

Surface behind servicer is electrically non--- conductive (e.g., wood, fiberglass)

Check sources of flue products within 10---ft of unit fresh air intake hood

36---in (914 mm)

18---in (457 mm)

Side condensate drain is used

Minimum clearance

48---in (1219 mm)

42---in (1067 mm)

36---in (914 mm)

Special

No flue discharge accessory installed, surface is combustible material

Surface b ehind servicer is grounded (e.g., metal, masonry wall, another unit)

Surface behind servicer is electrically non--- conductive (e.g., wood, fiberglass)

Check for adjacent units or building fres h air inta kes withi n 10---ft (3 m) of this unit’s flue outl e t

NOTE: Unit not designed to have overhead obstruction. Contact Application Engineering for guidance on any application

planning overhead obstruction or for vertical clearances.

Fig. 3 -- Service Clearance Dimensional Drawing

582J

INSTALLATION

Jobsite Survey

Complete the following checks before installation.

1. Consult local building codes and the NEC (National

Electrical Code) ANSI/NFPA 70 for special installa-

tion requirements.

2. Determine unit location (from project plans) or select

unit location.

3. Check for possible overhead obstructions which may

interfere with unit lifting or rigging.

Step 1 — Plan for Unit Location

Select a locat ion for the unit and its support system (curb

or other) that provide s for the minimum clearances

required for safety. This includes the clearance to

combustible surfaces, unit performance and service access

below, around and above unit a s speci fied in unit

drawings. See Fig. 3.

NOTE: Consider also the effect of adjacent units.

Be sure that uni t is installed such that snow will not block

the combustion intake or flue outlet.

Unit may be installed directly on wood flooring or on

Class A, B, or C roof--covering material when roof c urb is

used.

Do not install unit in an indoor locati on. Do not locate air

inlets near exhaust vents or other sources of contaminated

air. For proper unit ope ration, adequate combustion and

ventilation air must be provided in accordance with

Section 5.3 (Air for Combustion and Ventilation) of the

Nationa l Fuel Gas Code, ANSI Z223.1 (American

Nationa l Standards Institute) and NFPA (National Fire

Protection Association) 54 TIA----54 ----84----1. In Canada,

installation must be in accordance with the CAN1 ---- B149

installati on codes for gas burning applia nces.

Although unit is weatherproof, avoid locations that permit

water from higher level runoff and overhangs to fall onto

the unit.

Locate mechanical draft system flue assembly at least 4 ft

(1.2 m) from any opening through which c ombustion

products could e nter the building, and at least 4 ft (1.2 m)

from any adjacent building (or per local code). Locate the

flue assembly at least 10 ft (3.05 m) from an adjacent

unit’s fresh a ir intake hood if within 3 ft (0.91 m) of same

elevation (or per local code). When unit is located

adjacent to public walkways, flue assembly must be at

least 7 ft (2.1 m) above gra de.

Selec t a unit mounting system that provides adequate

height to allow insta llat ion of condensat e trap per

requirements. Refer to Step 12 — Install External

Condensate Trap and Li ne – for required trap dim ensions.

Roof Mount —

Check building codes for weight distribution

requirements. Unit operating weight is shown in Table 1.

Step 2 — Plan for Sequence of Unit Installation

The support method used for this unit will dictate di fferent

sequence s for the steps of unit install ation. For example,

on curb--mounted units, some accessories must be

installed on the unit before the unit is placed on the curb.

Revie w the following for rec ommended sequences for

installation steps.

Curb --mounted Installation —

Install curb

Install field--fabricated ductwork inside curb

Install accessory thru--base service connection package

(affects curb and unit) (refer to accessory installation

instructions for details)

Prepare bottom condensate drain connection to suit

planned condensate l ine routing (refer to Step 12 for

details)

Rig and place unit

Install outdoor air hood

Install flue hood

Install gas piping

Install condensate line trap and pipi ng

Make electrical connections

Install other accessories

Table 1 – Operating Weights

582J*

UNITS LB (KG) UNITS LB (KG) UNITS LB (KG)

04 05 06

Base Unit 490 (222) 544 (246) 597 (270)

Economizer

Vertical 50 (23) 50 (23) 50 (23)

Horizontal 80 (36) 80 (36) 80 (36)

Perfect Humidity™ System 50 (23) 50 (23) 50 (23)

Cu Fins 25 (11) 43 (20) 56 (25)

Powered Outlet 35 (16) 35 (16) 35 (16)

Curb

14---in/356 mm 115 (52) 115 (52) 115 (52)

24---in/610 mm 197 (89) 197 (89) 197 (89)

582J

Pad--mounted Installation —

Prepare pad and unit supports

Check and tight en the bottom condensat e drain

connection plug

Rig and place unit

Convert unit to side duct connection arrangement

Install field--fabricated ductwork at unit duct openings

Install outdoor air hood

Install flue hood

Install gas piping

Install condensate line trap and pipi ng

Make electrical connections

Install other accessories

Frame--mounted Installation —

Frame--mounte d applications gene rally follow the

sequence for a curb instal lation. Adapt as required to

suit specific installation plan.

Step 3 — Inspect Unit

Inspect unit for transportation damage. File any claim

with transportation agency.

Confirm before installation of unit that voltage, amperage

and circuit protection requirements listed on unit data

plate agree with power supply provided.

Step 4 — Provide Unit Support

Roof Curb Mount —

Accessory roof curb detail s and dimensions are shown in

Fig. 5. Assemble and install accessory roof curb in

accordance with instructions shipped with the curb.

NOTE: The gasket ing of the unit to the roof curb is

critical for a watertight seal. Install gasket supplied with

the roof curb as shown in Fig. 5. Improperly appli ed

gasket can also result in air le aks and poor unit

performance.

Curb should be level. This is necessary for unit drain to

function properly. Unit leveling tolerances are shown in

Fig. 4. Refer to Accessory Roof Curb Installation

Instructions for a dditiona l information as required.

A-B

0.5” (13)

B-C

1.0” (25)

A-C

1.0” (25)

MAXIMUM ALLOWABLE

DIFFERENCE IN. (MM)

C06110

Fig. 4 -- Unit Leveling Tolerances

Install insulation, cant strips, roofing felt, and counter

flashing as shown. Ductwork must be attached to curb and

not to the unit. The accessory thru--the--base power and

gas connection package must be installed before the unit

is set on the roof curb. If field--instal led thru--the--roof

curb gas connections are desired, use factory--supplied

--in. pipe coupling and gas plate assembly to mount the

thru--the--roof curb connection to the roof curb. Gas

connec tions and power connections to the unit must be

field installed aft er the unit is installed on the roof curb.

If ele ctric and control wiring is to be routed through the

basepan, attach the accessory thru--the --base service

connections to the basepan in accordance with the

accessory installation instructions.

Slab Mount (Horizontal Units Only) —

Provide a level concrete slab that extends a minimum of

6 in. (150 mm) beyond unit cabinet. Install a gravel apron

in front of condenser coil air inlet to prevent grass and

foliage from obstructing airflow.

NOTE: Horizontal units may be installed on a roof curb

if required.

Alternate Unit Support

(InLieuofCurborSlabMount)—

A non--combustible sleeper rail can be used in the unit

curb support area. If sleeper rail s cannot be used, support

the long sides of the unit with a minimum of 3 equally

spaced 4--in. x 4--in. (102 mm x 102 mm) pads on each

side.

582J

7/16"

[11]

4 9/16"

[115.5]

1/4"

[7.0]

5' 7-3/8"

[1711.3]

1' 4-13/16"

[427] INSIDE

1-3/4"

[44.4]

2-3/8"

[61]

1-3/4"

[44.5]

1.00"

[25.4]

"A"

1-3/4"

[44.4]

21.74"

[552.2]

5.42"

[137.7]

11.96"

[303.8]

4.96"

[126.0]

70.87"

[1800.2]

40.69"

[1033.5]

21.84"

[554.7]

16.03"

[407.2]

1.75"

[44.5]

20.41"

[518.3]

3.00"

[76.2]

13.78"

[350.0]

14.00"

[355.6]

3.00"

[76.2]

15.19"

[385.8]

32.19"

[817.6]

3'-1 3/16"

[944.6]

"A"

1-3/4"

[44.5]

CRBTMPWR001A01 3/4" [19] NPT

3/4" [19] NPT

1/2" [12.7] NPTCRRFCURB002A01

CONNECTOR PKG. ACC. GAS CONNECTION TYPE GAS FITTING

POWER WIRING

FITTING

CONTROL WIRING

FITTING

ACCESSORY CONVENIENCE

OUTLET WIRING CONNECTOR

THRU THE CURB

1/2" [12.7] NPT 1/2" [12.7] NPT

CRBTMPWR003A01 THRU THE BOTTOM

ROOF CURB

ACCESSORY #

CRRFCURB001A01

14"

[356]

24"

[610]

ECN NO.APP'DCHK'DBYDATEREVISION RECORDREV

1067898--MMC04/22/13

OVERALL DIM. 5'-7 3/8" WAS 5'-7 7/8; 18GA

MATERIAL WA 16 GA.; NAIL FIELD SUPPLIED WAS

WITH CURB

DRAWING RELEASE LEVEL:

PRODUCTION

THIRD ANGLE

PROJECTION

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

TOLERANCES ON:

THIS DOCUMENT AND THE INFORMATION CONTAINED THEREIN

IS PROPRIETARY TO CARRIER CORPORATION AND SHALL NOT

BE USED OR DISCLOSED TO OTHERS, IN WHOLE OR IN PART,

WITHOUT THE WRITTEN AUTHORIZATION OF CARRIER CORPORATION.

1 DEC 2 DEC 3 DEC ANG

MATERIAL

----

AUTHORIZATION NUMBER TITLE

1041738

CURB ASY, ROOF

ENGINEERING MANUFACTURING

(004-007)

ENGINEERING REQUIREMENTS

SIZE DRAWING NUMBER REV

T-005, Y-002

DRAFTER CHECKER

48TC400427

WEIGHT:

MMC 06/17/11 - -

SHEET 5 OF 5

SURFACE FINISH MFG/PURCH MODEL (INTERNAL USE ONLY) NEXT DRAWING SCALE DISTRIBUTION

- PURCH - N/A MMC

NOTES:

1. ROOFCURB ACCESSORY IS SHIPPED DISASSEMBLED.

2. INSULATED PANELS: 25.4 [1"] THK. POLYURETHANE FOAM, 44.5 [1-3/4] # DENSITY.

3. DIMENSIONS IN [ ] ARE IN MILLIMETERS.

4. ROOFCURB: 18 GAGE STEEL.

5. ATTACH DUCTWORK TO CURB. (FLANGES OF DUCT REST ON CURB).

6. SERVICE CLEARANCE 4 FEET ON EACH SIDE.

7. DIRECTION OF AIR FLOW.

8. CONNECTOR PACKAGE CRBTMPWR001A01 IS FOR THRU-THE-CURB GAS TYPE

PACKAGE CRBTMPWR003A01 IS FOR THRU-THE-BOTTOM TYPE GAS CONNECTIONS.

TYPICAL (4) SIDES

SUPPLY AIR RETURN AIR

ROOFING MATERIAL

(FIELD SUPPLIED)

CANT STRIP

(FIELD SUPPLIED)

ROOFING FELT

(FIELD SUPPLIED)

COUNTER FLASHING

(FIELD SUPPLIED)

UNIT

GASKET

(SUPPLIED WITH CURB)

RIGID INSULATION

(FIELD SUPPLIED)

DUCT

(FIELD SUPPLIED)

NAIL (FIELD SUPPLIED)

CERTIFIED DRAWING

VIEW "B"

CORNER DETAIL

SEE VIEW "B"

RETURN AIR

SUPPLY AIR

OPENING

RETURN AIR

OPENING

GAS SERVICE PLATE

THRU THE CURB

DRILL HOLE

2" [50.8] @

ASSEMBLY (IF

REQUIRED)

(SEE NOTE #8)

SEE NOTE #2

11 3/4"[298.5] WIDE

INSULATED DECK PANELS

8 9/16"[217.5] WIDE

INSULATED DECK PANEL

1/3/4"[44.5]

SCALE 0.250

E-E

SECTION

C13310

Fig. 5 -- Roof Curb Details

582J

Step 5 — Field Fabricate Ductwork

Cabinet ret urn-air static pressure (a negati ve condition)

shall not exceed 0.35 in. wg (87 Pa) with economizer or

0.45 in. wg (112 Pa) without economizer.

For vertical ducted applications, secure all ducts to roof curb

and building structur e. Do not connect ductwork to unit.

Fabrica te supply ductwork so that the cross sectional

dimensions are equal to or greater than the unit supply

duct opening dimensions for the first 18 in. (458 mm) of

duct length from the unit basepan.

Insulate and weatherproof a ll externa l ductwork, joints,

and roof openings with counter flashing and mastic in

accordance with applicable codes.

Ducts passing through unconditioned spaces must be

insulated and covered with a vapor barrier.

If a plenum return is used on a vertical unit, the return

should be ducted through the roof deck to comply with

applicable fire codes.

A minimum clearance i s not required around duct work.

PROPER TY DAMAGE HAZARD

Failure to follow this caution may result in damage

to roofing materials.

Membrane roofs can be cut by sharp sheet metal

edges. Be careful when placing any sheet metal parts

on such roof.

CAUTION

Step 6 — Rig and Place Unit

Keep unit upright and do not drop. Spreader bars are

required. Rollers may be used to move unit across a roof.

Level by using unit frame as a reference. See Table 1 and

Fig. 6 for additional information.

Lifting holes are provided in base rails as shown in Fig. 6.

Refer to rigging instructions on unit.

Rigging materials under unit (cardboard t o prevent base

pan damage) must be removed PRIOR to placing the unit

on the roof curb.

When using the standard side drain connection, ensure the

red plug in the altern ate bottom connection is tight. Do this

befor e s ettin g th e unit in place. The red drain pan p lug can

be tightened with a

--in. square socket drive extension. For

further details see “Step 12 -- Install External Condensate

Trap and Line” on page 18.

UNIT DAMAGE HAZARD

Failure to follow this caution may result in

equipment damage.

All panels must be in place when rigging. Unit is not

designed for handling by fork truck.

CAUTION

Before setting the unit onto the curb, recheck gasketing on

curb.

582J

C14272

Fig. 6 -- Rigging Label

582J

PositioningonCurb—

Position unit on roof curb so that the following clearances

are maintained: 1/4 in. (6.4 mm) clearance between the

roof curb and the base rail inside the front a nd rear, 0.0 in.

clearance between the roof curb and the base rail inside on

the duct end of the unit. This will result in the distance

betwee n the roof curb and the base rail inside on the

condenser end of the unit being approximately

in. (6.4

mm).

Although unit is weatherproof, guard against water from

higher level runoff and overhangs.

Flue v ent discharge must have a minimum horizontal

cle arance of 4 ft (1220 mm) from electric and gas meters,

gas regulators, and gas relief equipment. Minimum

distance between unit and other electrically live parts is

48 inches (1220 mm).

Flue gas can deteriorate building materials. Orient unit such

that flu e gas w ill no t aff ect building materials. Locate

mechanical draft system flue assembly at least 48 in. (1220

mm) from an adjacent building or combus tible material.

NOTE: Installation of accessory flue discharge deflector

kit will reduce the minimum clearance to combustible

material to 18 in. (460 mm).

After unit is in position, remove rigging skids a nd

shipping materials.

Step 7 — Convert to Horizontal and Connect

Ductwork (when required)

Unit is shipped in the vertical duct configuration. Unit

without factory--installed economizer or return air smoke

detector option may be field--converted to horizontal ducted

configuration. T o convert to horizontal configuration,

remove screws from side duct opening covers and remove

covers. Using the same screws, install covers on vertical

duct openings with the insulation--side down. Seals around

duct openings must be tight. See Fig. 7.

REMOVABLE HORIZONTAL

RETURN DUCT OPENING COVER

REMOVABLE HORIZONTAL

SUPPLY DUCT OPENING COVER

C06108

Fig. 7 -- Horizontal Conversion Panels

Field--supplied fl anges should be attached to horizontal

duct ope nings and all ductwork should be secured to the

flanges. Insulate and weatherproof all external ductwork,

joints, and roof or building openings with counter flashing

and mastic in accordance with applicable codes.

Do not cover or obscure visibility to the unit’s informative

data plate when i nsulating horizontal ductwork.

Step 8 — Install Outside Air Hood

Economizer and Two Position Damper Hood

Package Removal and Setup -- Factory Option

NOTE: Economizer and two position damper are not

avai lable as factory installed opt ions for single phase (--J

voltage code) models.

1. The hood is shipped in knock--down form and must be

field assembled. The indoor coil access panel is used as

the hood top while the hood sides , divider and filter are

packaged together , attached to a metal support tray us-

ing plastic stretch wrap, and sh ipp ed in the return air

compartment behind the indoor coil access panel. The

hood assembly’ s metal tray is attached to the basepan

and also attached to the damper using two plas tic tie--

wraps.

2. To gain access to the hood, remove the filter access

panel. (See Fig. 8.)

FILTER ACCESS PANEL

OUTDOOR-AIR OPENING AND

INDOOR COIL ACCESS PANEL

COMPRESSOR

ACCESS PANEL

C06023

Fig. 8 -- Typical Access Panel Locations

3. Locate the (2) screws holding the metal tray to the

basepan and remove. Locate and cut the (2) plastic

tie--wraps securing the assembly to the damper. (See

Fig. 9) Be careful to not damage any wiring or cut

tie--wraps securing any wiring.

Hood Parts

Plastic Tie Wrap

Qty (2)

Screws for Metal Tray

Qty (2)

C08639

Fig. 9 -- Eco n o mizer and Two--Position Da mp er

Hood Parts Location

582J

4. Carefully lift the hood assembly (with metal tray)

through the filter access opening and ass emble per the

steps outlined in Economizer Hood and Two–Position

Hood, below.

Economize r Hood and Two--Position Hood —

NOTE: If the power exhaust accessory is to be installed

on the unit, the hood shipped with the unit will not be

used and must be discarded. Save the aluminum filter for

use in the power exhaust hood assembly.

1. The indoor coil access panel will be used as the top of

the hood. Remove t he screws along the sides and bot-

tom of the indoor coil access panel. See Fig. 10.

TOP

PANEL

INDOOR

COIL

ACCESS

PANEL

INDOOR

COIL

ACCESS

PANEL

CAULK

HERE

TOP

PANEL

C06025

Fig. 10 -- Indoor Coil Access Panel Relocation

2. Swing out indoor coil access panel and insert the hood

sides under the panel (hood top). Use the screws

provided to attach the hood sides to the hood top. Use

screws provided to attach the hood sides to the unit. See

Fig. 1 1.

TOP

PANEL

INDOOR COIL

ACCESS PANEL

19 1/16”

SCREW

HOOD DIVIDER

LEFT

HOOD

SIDE

33 3/8”

(848mm)

(483mm)

C06026

Fig. 11 -- Economizer Hood Construction

3. Remove the shipping ta pe holding the economizer

barometric relief damper in place (economizer only).

4. Insert the hood divider between the hood sides. See

Fig. 11 and 12. Secure hood divider with 2 screws on

each hood side. The hood divider is also used as the

bottom filter rack for the aluminum filter.

5. Open the filter clips which are located underneath t he

hood top. Insert the aluminum filter into the bottom

filter rack (hood divider). Push the filter into position

past the open filter clips. Close the filter clips to lock

the filter into place. See Fig. 12.

6. Caulk the ends of the joint between the unit top panel

and the hood top.

7. Replace the filter access panel.

DIVIDER

BAROMETRIC

RELIEF

CLEANABLE

ALUMINUM

FILTER

HOOD

FILTER

CLIP

OUTSIDE

AIR

C08634

Fig. 12 -- Economizer Filter Installation

Step 9 — Units with Hinged Panels Only

Relocate latch shipped inside the compressor

compa rtment behind the hinged compressor door to

location shown in Fig. 13 after unit installation.

If the unit does not have hinged panels, skip this step and

continue at step 10.

C12101

Fig. 13 -- Compressor Door Latch Loc ation

582J

Step 10 — Install Flue Hood

Flue hood is shipped screwed to the basepan beside the

burner compartment access panel. Remove from shipping

loca tion and using screws provide d, install flue hood and

screen in location shown in Fig. 14.

BLOWER

ACCESS

PANEL

C07081

Fig. 14 -- Flue Hood Details

Step 11 — Install Gas Piping

Installation of the gas piping must be accordance with

loca l building codes and with applicable national c odes.

In U.S.A., refer to NFPA 54/ANSI Z223.1 National Fuel

Gas Code (NFGC). In Canada, installation must be

accordance with the CAN/CSA B149.1 and CAN/CSA

B149.2 installati on codes for gas burning applia nces.

This unit is factory equipped for use with Natural Gas fuel

at elevations up to 2000 ft (610 m) above sea level. Unit

may be field converted for operation at e levations a bove

2000 ft (610 m) and/or for use with li quefied petroleum

fuel. See accessory kit installation instructions regarding

these accessories.

NOTE: F urnace gas input rate on rating plate is for

installation up to 2000 ft (610 m) above s ea level. In U.S.A.

the input rating for altitudes above 2000 ft (610 m) must be

derated by 4% for each 1000 ft (305 m) above sea level. In

Canada the input rating must be derated by 10% for altitudes

of 2000 ft (610 m) to 4500 ft (1372 m) above sea level.

For natural gas applications, gas pressure at unit gas

connection must not be less than 4 in. wg (996 Pa) or greater

than 13 in. wg (3240 Pa) while the unit is operating. On

582J*05--06 (high--heat) units, the gas pressure at unit gas

connection must not be less than 5 in. wg (1245 Pa) or

greater than 13 in. wg (3240 Pa) while the unit is operating.

For liquified petroleum applications, the gas pressure must

not be less than 1 1 in. wg (2740 Pa) or greater than 13.6 in.

wg (3390 Pa) at the unit connection.

Table 2 – Natural Gas Supply Line Pressure Ranges

UNIT MODEL UNIT SIZE (XX) MIN MAX

Low & Med Heat Units

582J*XX*065 to 115 04, 05, 06

4.0 in. wg

(996 Pa)

13.0 in. wg

(3240 Pa)

High Heat Units

582J*05*130/150 05

4.0 in. wg

(1245 Pa)

13.0 in. wg

(3240 Pa)

582J*06*130/150 06

Table 3 – Liquid Propane Supply Line Pressure Ranges

UNIT MODEL UNIT SIZE (XX) MIN MAX

Low & Med Heat Units

582J*XX*065 to 115 04, 05, 06

11.0 in. wg

(2740 Pa)

13.0 in. wg

(3240 Pa)

High Heat Units

582J*05*130/150 05

11.0 in. wg

(2740 Pa)

13.0 in. wg

(3240 Pa)

582J*06*130/150 06

The gas supply pipe enters the unit at the burner access

panel on the front side of the unit, t hrough the long slot at

the bottom of the access panel. The gas connection to the

unit is made to the

--in. FPT gas inlet port on the unit

gas valve

Manifold pre ssure is fa ctory--adjusted for NG fuel use.

Adjust as required to obtain best flame characteristics.

Table 4 – Natural Gas Manifold Pressure Ranges

UNIT MODEL UNIT SIZE (XX) HIGH FIRE LOW FIRE

582J*XX*065 to 115 04, 05, 06

3.5 in. wg

(872 Pa)

See NOTE

below

582J*XX*130/150

(H i g h Heat units only)

05, 06

3.5 in. wg

(872 Pa)

See NOTE

below

NOTE -- LOW FIRE, 1.7 in. Wg (423 Pa), applies to the following

three phase voltage units only: 582J*04*115 and

582J*05/06*150

Manifold pressure for LP fuel use must be adjusted to

specified range. Follow instructions in the accessory kit to

make initial readjustment.

Table 5 – Liquid Propane Manifold Pressure Ranges

UNIT MODEL UNIT SIZE (XX) HIGH FIRE LOW FIRE

582J*XX*065 to 115 04, 05, 06

10.0 in. wg

(2490 Pa)

See NOTE

below

582J*XX*130/150

(H i g h Heat units only)

05, 06

10.0 in. wg

(2490 Pa)

See NOTE

below

NOTE -- LOW FIRE, 5.0 in. Wg (1245 Pa), applies to the following

three phase voltage units only: 582J*04*115 and

582J*05/06*150

EQUIPMENT DAMAGE HAZARD

Failure to follow this caution may result in damage

to equipment.

When connecting the gas l ine to the unit gas valve,

the installer MUST use a backup wrench to prevent

dama ge to the valve.

CAUTION

Install a gas supply line that runs to the unit he ating

section. Refe r to the NFPA 54/NFGC or equival ent code

for gas pipe sizing data. Do not use a pipe size smaller

than

--in. Size the gas supply line to allow for a

maximum pressure drop of 0.5--in wg (124 Pa) between

gas regulator source and unit gas valve connection when

unit is operating at high--fire flow rate.

The gas supply line can approach the unit in three ways:

horizontally from out side the unit (across the roof),

thru--curb/under unit basepan (accessory ki t required) or

582J

through unit basepan (factory--option or accessory kit

required). Consult accessory kit installation instructions

for details on these installation methods. Observe

cle arance to gas line components per Fig. 15.

LEGEND

Field supplied.

NOTE: Follow all local codes.

NFGC – National Fuel Gas Code

STEEL PIPE

NOMINAL DIAMETER

(in.)

SPACINGOFSUPPORTS

X DIMENSION

(ft)

or 1

or larger

BASE UNIT

BASE RAIL

ROOF

CURB

9” MINIMUM CLEARANCE

FOR PANEL REMOVAL

MANUAL GAS

SHUTOFF VALVE

GAS

REGULATOR

48” MINIMUM

DRIP LEG

PER NFGC

FIELD-FABRICATED

SUPPORT

FROM

GAS

METER

C11091

Fig. 15 -- Gas Piping Guide

(with Accessory Thru--the--Curb Service Connections)

Factory--Option Thru--Base Connections

(Gas Connections)—

This service connection kit consists of a

-- i n N P T g a s

adapter fitting (brass), two

--in electrical bulkhead

connector and a

--in electrical bulkhead connector, all

factory--installed in the embossed (raised) section of the

unit basepan in the condenser section.

LOW VOLTAGE

CONDUIT

CONNECTOR

HIGH VOLTAGE

CONDUIT

CONNECTOR

BRASS FITTING FOR 3 TO 6 TON UNITS.

C13410

Fig. 16 -- Fittings

The thru--base gas connector has male and female threads.

The male threads protrude above the basepan of the unit;

the female threads protrude below the basepan.

Check tightness of connector lock nut s before conne cting

gas piping.

Install a

--in NPT street elbow on the thru--base gas

fitting. Attach a

--in pipe nipple with minimum length

of 16--in (406 mm) (field--supplied) to the stree t elbow

and extend it through the access panel at the gas support

bracket. See Fig. 17.

EMBOSSMENT

BRASS FITTING

FOR 3-6 TON UNITS

SUPPORT

BRACKET

C13411

Fig. 17 -- Gas Line Piping for 3 to 5 Ton Units Only

Other hardware required to complete the installation of the

gas supply line will include a manual shutof f valve, a

sediment trap (drip leg) and a ground--joint union. A

pressure regulator valve may also be required (to convert gas

pressure from pounds to inches of pressure). The manual

shutoff valve must be located within 6--ft (1.83 m) of the

unit. The union, located in the final leg entering the unit,

must be located at least 9--in (230 mm) away from the

access panel to per mit the p anel to be removed for service.

If a regulator valve is installed, it must be located a

minimum of 4--ft (1220 mm) away from the unit’ s flue

outlet. Some municipal codes require that the manual shutoff

valve be located u ps tr eam of the s ed iment trap. See Figu res

18 and 19 for typical piping arrangements for gas piping that

has been routed through the sidewall of the curb. See Fig. 20

for typical piping arrangement when thru--base is used.

Ensu r e that all piping does not block access to the unit’s

main contro l box or limit the required wor kin g space in front

of the control box.

9” (229mm) min

Union

Shut Off

Valve

Drip

Leg

Thru-Curb Adapter

Unit Base Rail

C07469

Fig. 18 -- Gas Piping

582J

Drip

Leg

Shut Off

Valve

Union

Thru-Curb Adapter

Burner

Access

Panel

9” (229mm) min

Unit Base Rail

C07470

Fig. 19 -- Gas Piping

C08018

Fig. 20 -- Gas Piping Thru--Base Connections

When installing the gas supply line, observe local codes

pertainin g to gas pipe installations . Refer to the NFPA

54/ANS I Z223.1 NFGC latest edition (in Canada, CAN /CSA

B149.1). In the absence of local building codes, adhere to

the follow in g pertinent recommendation s :

1. Avoid low spots in long runs of pipe. Grade all pipe

/4--in. in every 15 ft (7 mm in every 5 m) to prevent

traps. Grade all horizontal runs downward to risers.

Use risers to connect to heating section and to meter.

2. Protect all segments of piping system against physical

and thermal dam age. Support all piping with appro-

priate straps, hangers, etc. Use a minimum of one

hanger every 6 ft (1.8 m). For pipe sizes larger than

--in., follow recommendations of national codes.

3. Apply joint compound (pipe dope) sparingly and only

to male threads of joint when making pipe c onnec-

tions. Use only pipe dope that is resistant to action of

liquefied petroleum gases as specified by local and/or

national codes. If using PTFE (Teflon) tape, ensure

the material is Double De nsity type and is labele d for

use on gas lines. Apply tape per manufacturer’s in-

structions.

4. Pressure--test all gas piping in accordance with local

and national plumbing and gas codes before connect-

ing piping to unit.

NOTE: Pressure test the gas supply system after the gas

supply piping is connected to the gas valve. T he supply

piping must be disconnected from the gas valve during the

testing of the piping system s when test pressure is in

exce ss of 0.5 psig (3450 Pa). Pressure test the gas supply

piping system at pressures equal to or less than 0.5 psig

(3450 Pa). The unit heating sec tion must be isolated from

the gas piping system by closing the external main manual

shutoff va lve and slightly opening the ground--joint union.

Check for gas leaks at the field--installed and

fact ory--installe d gas lines after all piping connections

have been completed. Use soap--and--water solution (or

method specified by local codes and/or regulations).

FIRE OR EXPLOSION HAZARD

Failure to follow this warning could result in personal

injury, deat h and/or property damage.

S Connect gas pipe to unit using a backup wrench to

avoid damaging gas controls.

S Never purge a gas line i nto a c ombustion chamber.

S Never t est for gas leaks with an open flame. Use a

commercially available soap solution made

specifically for the detection of leaks to check all

connec tions.

S Use proper length of pipe to avoid stress on gas

control manifold.

WARNING

NOTE: If orifice hole appears damaged or it is suspected

to have been redrilled, check orifice hole with a numbered

drill bit of correct size. Never redrill an orifice. A

burr--free and squarely aligned orifice hole is essential for

proper flame characteristics.

BURNER

ORIFICE

A93059

Fig. 21 -- Orifice Hole

582J

Step 12 — Install External Condensate Trap

and Line

The unit has one

-in. condensate drain connection on

the end of the condensate pan and an alternate connection

on the bottom. See Fig. 22. Unit a irflow configuration

does not determine which drain connection to use. Either

drain connection can be used with vertical or horizontal

applications.

To use the alternate bottom drain connection, remove the

red drai n plug from the bottom connection (use a

-- i n .

square socket drive extension) and install it in the side

drain connection.

The piping for the condensate drain and external trap can

be completed after the unit is in place. See Fig. 23.

DRAIN

(FACTORY-INSTALLED)

PLUG

CONDENSATE PAN (SIDE VIEW)

STANDARD

SIDE DRAIN

ALTERNATE

BOTTOM DRAIN

C08021

Fig. 22 -- Condensate Drain Pan (Side V iew)

NOTE: Trap should be deep enough to offset maximum unit static

difference. A 4” (102) trap is recommended.

MINIMUM PITCH

1” (25mm) PER

10’ (3m) OF LINE

BASE RAIL

OPEN

VENT

TO ROOF

DRAIN

DRAIN PLUG

ROOF

CURB

SEE NOTE

2˝ (51) MIN

C08022

Fig. 23 -- Condensate Drain Piping Details

All units must have an ex ternal trap for condensate

drainage. Install a trap at least 4-in. (102 mm) dee p and

protec t against freeze-up. If drain line is instal led

downstream from the external t rap, pitch the l ine away

from the unit at 1-in. per 10 ft (25 mm in 3 m) of run. Do

not use a pipe size smaller than the unit connection

(

-in.).

Step 13 — Make Electrical Connections

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal

injury or death.

Do not use gas piping as an electrical ground. Unit

cabi net must have an uninterrupted, unbroken

electrical ground to minimize the possibility of

personal injury if an ele ctric al fault should occur. This

ground may consist of electrical wire connecte d to

unit ground lug in control compartment, or conduit

approved for e lect rical ground when installed in

accordance with NEC (National Electrical Code);

ANSI/NFPA 70, latest edition (in Canada, Canadian

Electrical Code CSA [Canadian Standards

Association] C22.1), and local electrical codes.

WARNING

NOTE: Field--supplied wiring shall conform with the

limitations of minimum 63_F(33_C) rise.

Field Power Supply —

If equipped with optional P owered Convenience Outlet: The

power source leads to the convenience outlet’s transformer

primary are not factory connected. Installer must connect

these leads according to required operatio n of the

convenience outlet. If an always--energized convenience

outlet operation is desired, connect the source leads to the

line side of the unit--mounted disconnect. (Check with local

codes to ensure this method is acceptable in your area.) If a

de--energize via unit disconnect switch operation of the

convenience outlet is desired, connect the source leads to the

load side of the unit disconnect. On a unit without a

unit--mounted disconnect, connect the source leads to

compressor contactor C and indoor fan contactor IFC

pressure lugs with unit field power leads.

Refer to Fig. 30 for power transformer connections and the

discussion on connecting the convenience outlet on page 15.

Field power wires are connected to the unit at line--side

pressure lugs on compressor contactor C and indoor fan

contactor IFC (see wiring diagram label for control box

component arrangement) or at factory--installed option

non--fused disconnect switch. Max wire size is #2 AWG

(copper only). See Fig. 24 and unit label diagram for field

power wiring connections.

NOTE: TEST LEADS -- Unit may be equipped with

short leads (pigtails) on the field line connecti on points on

conta ctor C or optional disconnect switch. These leads are

for factory run--test purposes only; remove and discard

before connecting field power wires to unit connection

points. Make field power connections directly to line

connec tion pressure lugs only.

582J

Disconnect

per

NEC

Disconnect

per

NEC

208/230-1-60

11 13 11 13 13

L2 L3

C IFC

(1-ph

IFM)

208/230-3-60

460-3-60

575-3-60

Units Without Non-Fused Disconnect Option

Units With Non-Fused Disconnect Option

Optional

Disconnect

Switch

Disconnect factory test leads; discard.

Factory

Wiring

C14241

Fig. 24 -- Power Wiring Connections

WARNING

FIRE HAZARD

Failure to follow this warning could result in

intermittent operation or perfor mance satisfactio n.

Do not connect aluminum wire between disconnect

switch and 582J unit. Use only copper wire.

(See Fig. 25.)

COPPER

WIRE ONLY

ELECTRIC

DISCONNECT

SWITCH

ALUMINUM

WIRE

A93033

Fig. 25 -- Disconnect Switch and Unit

Units with Factory--Installed Non--Fused Disconnect —

The factory--installed option non--fused disconnect (NFD)

switch is located in a weatherproof enclosure located

under the main control box. The manual switch handle and

shaft are shipped in the disconnect enclosure. Assemble the

shaft and handle to the switch at this point. Discard the

factory test leads (see Fig. 24).

Connect fiel d power supply conductors to LINE side

terminals when the switch enclosure cover is removed to

attach the handle.

C12278

Fig. 26 -- Location of Non--Fused Disconnect Enclosure

To field install the NFD shaft and handle:

1. Remove the unit front pane (see Fig. 2).

2. Remove (3) hex screws on the NFD enclosure -- (2) on

the face of the cover and (1) on the left side cover.

3. Remove the front cover of the NFD enclosure.

4. Make sure the NFD shipped from t he factory is at

OFF position (the arrow on the black handle knob is

at OFF).

5. Insert the shaft with the cross pin on the top of the shaft

in the horizontal position.

6. Measure from the tip of the shaft t o the top surface of

the black pointer; the measurement should be 3.75 --

3.88 in. (95 -- 99 mm).

7. Tighten the locking screw to secure the shaft to the

NFD.

8. Turn the handle to the OFF position with red arrow

pointing at OFF.

9. Install the handle on to the painted cover horizontally

with the red arrow pointing to the left.

10. Secure the handle to the painted cove r with (2) screws

and lock washers supplied.

11. Engaging the shaft into the handle socket, re--install

(3) hex screws on the NFD enclosure.

12. Re--install the unit front panel.

C12279

Fig. 27 -- Handle and Shaft Assembly for NFD

582J

Units Without Factory--Installed

Non--Fused Disconnect —

When installing units, provide a disconnect switch per

NEC (National Electrical Code) of adequate size.

Disconnect sizing data is provi ded on the unit informative

plate. Locate on unit cabinet or within sight of the unit per

national or local codes. Do not cover unit informative

plate if mounting the di sc onnect on the unit cabinet.

All Units —

All field wirin g must comply with NEC and all lo cal codes.

Size wire based on MCA (Minimum Circuit Amps) on th e

unit informative plate. See Fig. 24 and the unit label

diagram for power wiring connections to the unit power

terminal blocks and equipment ground. Maximum wire size

is #2 ga AWG (copper only) per pole on contactors.

Provide a ground--fault and short--circuit over--current

protection device (fuse or breaker) per NEC Article 440

(or local codes). Refer to unit informative data plate for

MOCP (Maximum Over--current Protecti on) device size.

All field wiring must comply with the NEC and local

requirements.

All units except 208/230-v units are factory wired for the

voltage shown on the nameplate. If the 208/230-v unit is

to be connected to a 208-v power supply, the control

transformer must be rewired by moving the black wire

with the

-in. female spade connector from t he 230--v

connec tion and moving it to the 200-v

-in. male

terminal on t he primary side of the transformer. Refer to

unit label diagram for additional informat ion. Field power

wires will be connected line--side pressure lugs on the

power t erminal block or at factory--installed option

non--fused disconnect.

NOTE: Check all factory and field electrical connections

for tightness.

Convenience Outlets —

ELECTRICAL OPERATION HAZARD

Failure to follow this warning could result in personal

injury or death.

Units with convenience out let circuits may use

multiple disconnects. Check convenience outlet for

power status before opening unit for service. Locate

its disconnect switch, if appropriate, and open it.

Lock--out and tag--out this switch, if necessary.

WARNING

Two types of convenience outlets are offered on 582J

models: Non--powered and unit--powered. Both types

provide a 125--volt GFCI (ground--fault circuit--interrupter)

duplex receptacle rated at 15--A behind a hinged waterproof

access cover, located on the end panel of the unit. S ee Fig.

28.

NOTE: Unit power ed convenience outlets are not

avai lable as factory installe d options for single phase (--J

voltage code) models.

Convenience

Outlet

GFCI

Pwd-CO

Fuse

Switch

Pwd-CO

Transformer

Control Box

Access Panel

C08128

Fig. 28 -- Convenience Outlet Locati on

Installing Weatherproof Cover: A weathe rproof

while-in-use cover for the factory-installed convenience

outlets is now required by UL standards. This c over

cannot be factory-mount ed due its depth; it must be

installed at unit installation. For shipment, the

conveni ence outlet is covered with a blank cover plate.

The weatherproof cover kit i s shipped in the unit’s control

box. The kit include s the hi nged cover, a backing pla te

and gasket.

DISCONNECT ALL POWER TO UNIT AND

CONVENIENCE OUTLET. LOCK--O U T A N D TAG--OU T

ALL POWER.

Remove the blank cover plate a t the c onvenience outlet;

discard the blank cover.

Loosen the two screws at the GFCI duplex outlet, until

approximately

-in (13 mm) under screw heads a re

exposed. Press the gasket over the screw heads. Slip the

backi ng plate over the screw heads at t he keyhole slots

and align with the gasket; tighten the two screws until

snug (do not over-tighten).

Mount the weatherproof cover to the backing plate as

shown in Fig. 29. Remove two slot fillers in the bottom of

the cover t o permit service tool cords to exit the cover.

Check for full closing and latching.

RECEPTACLE

NOT INCLUDED

COVER – WHILE-IN-USE

WEATHERPROOF

BASE PLATE FOR

GFCI RECEPTACLE

C09022

Fig. 29 -- Weatherproof Cover Installation

582J

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Model: 582J Series

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