Stanley Doors 1907M-32-R Operating instructions

Brand: Stanley Doors

Model: 1907M-32-R

Type: Operating instructions

DOOR INSTALLATION INSTRUCTIONS

Required Tools and Materials

• Level(forsub-sillonly)

• Shims

• Hammer

• Drill

• #2FlatandPhilipsScrewDriver

• Low-expansionfoam(orberglass)insulation

+ Important Point: Although all steps are critical, this symbol identies

procedures requiring extra attention.

Check Your Work:Thissymbolidentieswhentheworkshouldbechecked

 forcorrectnessbeforecontinuingwithinstallation.

Ensurethefollowingconditionsaremet:

• Theroughopeningisideally1”widerand½”tallerthantheoutsideframedimensions

 ofthedoorsystem.

• TheROisplumb,squareandlevel

• Theoldframehasbeencompletelyremovedinretrotinstallation

• Theexistingsub-sillisatleast6”deepfor45/8”framesandatleast83/4”deep

 for7¼”frames.

+ Becauseasolid,levelsub-sillisabsolutelyessentialforproperdoorsysteminstallation,

 donotproceedwiththeuntilthesub-sillisbothsolidandlevel.

Standontheoutsideofthedoorway.Withthedoorfacingout,tiltthedoorbacktowardthe

outside.PlacethesillintheROandtiltthedoorupandintotheopening.

+ Do not leave the door wide open during installation.

The weight of the door may cause it to fall and cause injury.

Applythree¼”linesofcaulk(acryliccaulkisrecommended)alongthelengthofthesub-sill,

therstlinestartingapproximately1”fromtheinsideedge.Thelinesshouldbeabout1”apart.

Removethetopscrewfromeachhinge.

Withthedoorclosedandfromtheinsideshimdirectlybehindthevacanthingescrewholein

eachhinge,untilthereisaconsistent1/8”gapbetweenthehinge-sidejambandthedoorslab

edgealongtheentireheightofthedoor.Thereshouldbea1/8”gapbetweenthelatch-side

jambandthedoorslabedgeatthetopandbottomofthedooronly.Drivea3”installation

screwthroughthevacantholeineachhinge,throughthejamb,shimsandintothestud.

 Fromtheoutsideandwiththedoorclosed,ensurethattheframe

isinastraight vertical plane (nottwisted).To dothischeckthat the

weather-stripping on the latch side is evenly compressed along the

entireheightofthedoorslabwithoutanypinchingorgaps.

Standontheinsideofthedoorandcenterthedoorintheopening.Shimtightlyatthebottom

cornersofthedoorunit.Thiswillkeepthedoorcenteredandtheframetightagainstthesill.

Shimthetopofthedooronthelatchside.Installshimsuntilthereisaconsistent1/8”gap

betweenthetopofthedoorslabandtheframeheader.

Shimthehingesideoftheframe.Thiswillholdthedoortightinitspositionrelativetothe

frame.Thedoorshouldoperatefreelywithnothingbutshimsholdingitinplace.

Removeallpackagingmaterialssuchasnails,staplesandscrews

 Makesurethedoorswingsfreelyintheframe.

STEP 1: PREPARE ROUGH OPENING

STEP 4: PLACE DOOR IN ROUGH OPENING

STEP 5: SHIM AND FASTEN

STEP 2: CAULK THE SUB-SILL

STEP 3: REMOVE PACKAGING MATERIALS

DOORS

 Whentheshimsareproperlyinstalled,theframeshouldnotmoveortwist

atallwhenthescrewsaretightenedandcounter-sunktherebymaintaining

the1/8”gap.Ifthereisanymovement,loosenthescrewsandshimtighterto

maintainthe1/8”gap,andthenre-tightenthescrews.

Shimbehindthelatch-sidejambapproximately8”fromthetopandbottomof

theframe.Installshimsuntilthereisaneven1/8”gapbetweenthejamband

theedgeofthedoorslabalongthewholelengthofthedoor. Shim behind

thelatch-sidejambjustaboveandbelowthedeadbolthole,maintainingthe

1/8”gap.Pulltheweather-strippingawayfromthejambandscrew3”installa-

tionscrewsthroughthejambandshimsandintothestud.

Caulkallfourcornersandallaroundthebrickorsidinginthefollowingorder:

 • Caulkthetopcornerwheretheheaderandsillmeet,startingatthe 

  weather-strippingandworkingtothefaceofthemolding.

 • Caulktheperimeter.

Ifthedooriscenter-hingedorhasasidelite;caulkaroundthemullionswhere

theycontactthesillandheader.

Score the shims with a utility knife and then snap where scored. Trim any

excess. Insulate around the top and the side of the door unit in the cavity

betweentheframeandthewallstuds.Useeitheralow-expansionfoamor

berglassinsulation.

+ Important Point: The use of foam that does not have a low expansion

may cause door frame to warp; this may leave the door inoperable.

Install the dead bolt strike plate in the properlocation, depending on door

style.Iftheplatesarebeinginstalledonanexteriorjamb,use3”screws.Ifthe

platesarebeinginstalledonamullionorsideliteuse13/8”screws.

Most of our door units aresupplied with a U-channel adjustable sweep, and

thesemayberaisedorloweredtoformatightsealwiththexedsill.Loweror

riseaccordingtodesiredtandifneededxinplacewithascrew(notsupplied).

Followingthemanufacturesinstallationguideforthehandleyoupurchased

installthelatchanddeadbolt.

STEP 6: INSTALL DEAD BOLT AND STRIKE PLATES

STEP 7: INSULATE

STEP 8: CAULK DOORWAY

STEP 9: ADJUST THE SILL OR SWEEP

STEP 10: INSTALL THE LATCH AND DEADBOLT

Stanley Doors 1907M-32-R Operating instructions

Stanley Doors 1907M-32-R Operating instructions

Stanley Doors 1907M-32-R Operating instructions

Related papers

Other documents