Numatic TGB8572 Owner Instructions

Numatic
Brand
Numatic
Model
TGB8572
Category
Floor Machine
Type
Owner Instructions
TGB 8572/200T
www.numatic.co.uk
Original Instructions
Warning! Read instructions before using the machine
Originalanleitung
Achtung! Vor Verwendung der Maschine bitte die Anleitung lesen
Notice originale
Attention ! Lisez la notice avant d’utiliser la machine
Originele instructies
Waarschuwing! Lees deze instructies voor u de machine gebruikt
BATTERY SCRUBBER DRYER
BATTERIE-SCHEUERSAUGMASCHINE
AUTOLAVEUSE SUR BATTERIE
ACCU-SCHROBZUIGMACHINE
TGB 8572
BATTERY SCRUBBER DRYER
Index / Inhaltt
Machine Overview ................................ Pages 4-5
Control Panel Overview ................................ Page 6
Machine Set up Guide ................................ Page 7
Fitting the Brush / Pad ................................ Page 9
Adjusting Deck Pitch ................................ Page 9
Fitting the Floor Tool ................................ Page 9
Fitting the Hose Guide ................................ Page 11
Filling the Clean Water Tank .......................... Page 11
Fill Level Indicator .............................. Page 13
Lowering the Floor Tool ................................ Page 15
Raise / Lower Brush Deck ............................... Page 15
Setting the Cleaning Controls .................... Page 15
Brush Pressure .............................. Page 17
Breakaway Floor Tool ................................ Page 17
Machine in Use ................................ Page 17
Machine Cleaning ................................ Page 19
Waste Water Tank Full ................................ Page 19
Changing Floor tool Blades ............................. Page 21
Machine Charging ................................ Page 23
Battery Care ................................ Page 23
Charging Lights Sequence .............................. Page 25
Free Wheel Function ................................ Page 25
Specications ................................ Page 27
Trouble Shooting ................................ Page 27/28
Rating Label / Personal Protective
Equipment /Recycling ................................ Page 35
Safety Precautions ................................ Page 36/37
Battery Care ................................ Page 37
Recommended Spare Parts .......................... Page 47
Schematic Diagram ................................ Page 47
Battery Wiring Diagram ................................ Page 48
EU Declaration Document ............................. Page 55
Company Address ................................ Page 56
Allgemeine Übersicht ................................ Seite 4-5
Übersicht über das Bedienfeld .................... Seite 6
Geräteeinrichtungsanleitung ...................... Seite 8
Anbringen der Bürste / des Pads .................... Seite 10
Deck-Ausgleich-Einstellung ............................ Seite 10
Anbringen des Abstreifers ............................... Seite 10
Anbringen der Schlauchführung ..................... Seite 12
Füllen des Frischwassertanks ....................... Seite 12
Füllstandsanzeige .............................. Seite 14
Absenken des Abstreifers ............................... Seite 16
Anheben/Absenken des Bürstendecks .......... Seite 16
Einstellungen zur Reinigung ....................... Seite 16
Bürstenanpressdruck .............................. Seite 18
Abstreifer mit Freigabesystem ........................ Seite 18
Verwendung der Maschine .............................. Seite 18
Reinigung der Maschine ............................... Seite 20
Voller Schmutzwassertank .............................. Seite 20
Auswechseln der Abstreifblätter ..................... Seite 22
Laden der Batterie ................................ Seite 24
Batteriepege ................................ Seite 24
Bedeutung der Ladekontrollleuchten .............. Seite 26
Freilauunktion ................................ Seite 26
Technische Daten ................................ Seite 28
Fehlersuche und -behebung ........................ Seite 29/30
Typenschild/Persönliche
Schutzausrüstung/Recycling ................... Seite 38
Sicherheitsvorschriften ................................ Seite 39/40
Batteriepege ................................ Seite 40
Empfohlene Ersatzteile ............................. Seite 49
Schaltbild ................................ Seite 49
Batterieverdrahtung ................................ Seite 50
EU-Konformitätserklärung ........................... Seite 55
Firmenanschrift ................................ Seite 56
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5
T 01460 68600
1
Panneau de commande de l’opérateur
2
Prise/point de charge
3
Point de remplissage en eau propre
4
Levier de relevage/d’abaissement du suceur
5
Tuyau de vidange et niveau de remplissage du réservoir d'eau propre
6
Tuyau d’aspiration
7
Voyants de charge
8
Pédale de relevage du plateau des brosses
9
Pédale de charge de brosse supplémentaire
10
Suceur semi-parabolique
11
Marche/arrêt des brosses/Poignée de commande
12
Fusible de sécurité 2,5 A
13
Batteries
14
2 fusibles de batterie 40 A
15
Fusible du moteur de brosses 30 A
16
Fusible du moteur d’aspiration 30 A
17
Plateau des brosses
18
Filtre d'eau propre
19
Pompe à eau
20
Tuyau de vidange d’eau sale
21
Séparateur
22
Réservoir supérieur (eau sale)
23
Réservoir inférieur (eau propre)
24
Goupilledexation
25
Démarreur. Marche/arrêt
26
Indicateur de niveau de charge de la batterie
1
Operator control panel
2
Charging Socket / Point
3
Clean Water Fill Point
4
Floor Tool Raise / Lower Lever
5
Clean Water Tank Emptying Hose & Fill Level
6
Vacuum Hose
7
Charging Lights
8
Brush Deck Lifting Pedal
9
ExtraBrushLoadPedal
10
Semi Parabolic Floor Tool
11
BrushOn/O/ControlHandle
12
Safety Fuse 2.5 Amp
13
Batteries
14
2x40AmpBatteryFuse
15
Brush Motor Fuse 30 Amp
16
Vac Motor Fuse 30 Amp
17
Brush Deck
18
Clean Water Filter
19
Water Pump
20
Waste Water Emptying Hose
21
Separator
22
Top Tank (Waste Water)
23
Bottom Tank (Clean Water)
24
Detent Pin
25
KeyIgnition.On/O
26
Battery Level Indicator
1
Bedieningspaneel
2
Stopcontact / Laadpunt
3
Vulpunt schoonwatertank
4
Hendel optillen / neerlaten vloerelement
5
Aftapslang schoonwatertank & vulniveau
6
Zuigslang
7
Laadlampjes
8
Hefpedaal borstelplaat
9
Pedaalextraborstelbelasting
10
Half-parabolisch vloerelement
11
Borstel Aan/Uit / Bedienhendel
12
Zekering 2,5 A
13
Accu's
14
2xzekering40Aaccu
15
Zekering 30 A borstelmotor
16
Zekering 30 A zuigmotor
17
Borstelplaat
18
Schoonwaterlter
19
Waterpomp
20
Afvoerslang vuilwater
21
Scheider
22
Bovenste tank (vuilwater)
23
Onderste tank (schoon water)
24
Borgpen
25
Contactslot. Aan/uit
26
Indicator accuniveau
1
Bedienfeld
2
Ladebuchse/-anschluss
3
Frischwassereinfüllstutzen
4
Hebel zum Anheben/Absenken des Abstreifers
5
Frischwasserablassschlauch und Füllstandanzeige
6
Saugschlauch
7
Ladekontrollleuchten
8
Pedal zum Anheben des Bürstendecks
9
Pedal für erhöhten Bürstenanpressdruck
10
Abstreifer, halbrund
11
Bürsten-Ein/Aus-Schaltgri
12
Geräteschutzsicherung 2,5 A
13
Batterien
14
2xBatteriesicherung40A
15
Bürstenmotorsicherung 30 A
16
Saugpumpenmotorsicherung 30 A
17
Bürstendeck
18
Frischwasserlter
19
Wasserpumpe
20
Schmutzwasserablassschlauch
21
Separator
22
Oberer Tank (Schmutzwasser)
23
Unterer Tank (Frischwasser)
24
Haltestift
25
Schaltschlüssel Ein/Aus
26
Batteriestandanzeige
Machine Overview / Überblick über die Maschine /
Vue d’ensemble de la machine / Overzicht machine
(UK) AFTER THE REMOVAL OF ALL THE PACKAGING,
CAREFULLY OPEN AND CHECK THE CONTENTS.
(FR) APRÈS AVOIR RETIRÉ TOUS LES EMBALLAGES,
OUVREZ LE CARTON AVEC PRÉCAUTION ET
VÉRIFIEZ-EN LE CONTENU.
(NL) VERWIJDER ALLE VERPAKKINGSMATERIAAL,
OPEN HET PAKKET VOORZICHTIG EN CONTROLEER
OF DE INHOUD COMPLEET IS.
(DE) NACHDEM SIE DIE VERPACKUNG ENTFERNT HABEN,
ÖFFNEN SIE SORGFÄLTIG DAS PAKET UND PRÜFEN SIE
ES AUF VOLLSTÄNDIGKEIT.
BATTERY SCRUBBER DRYER
1
Traction Speed control
2
Key Ignition Switch
3
Water Flow Rate
4
Emergency Stop
5
VacuumPickUpOn/O
6
Battery Charge Level Indicator
7
Forward / Reverse
8
Hours Meter
9
BrushOn/O/ControlHandle
10
Traction Status Light
1
Commande de la vitesse de traction
2
Démarreur
3
Débit d’eau
4
Arrêt d'urgence
5
Marche/arrêt de l’aspiration
6
Indicateur de niveau de charge des batteries
7
Marche avant/marche arrière
8
Horomètre
9
Marche/arrêt des brosses/Poignée de commande
10
Voyant d'état de traction
1
Fahrgeschwindigkeitseinstellung
2
Schaltschlüssel
3
Wasserdurchussmenge
4
Notaus-Pilztaster
5
Saugvorrichtung Ein/Aus
6
Batteriestandsanzeige
7
Vorwärts/Rückwärts
8
Betriebsstundenzähler
9
Bürsten-Ein/Aus-Schaltgri
10
Fahrzustandsleuchte
1
Instelling tractiesnelheid
2
Contactslot
3
Instelling watertoevoer
4
Noodstop
5
Zuigmotor Aan / Uit
6
Indicator acculaadniveau
7
Schakelaar Vooruit / Achteruit
8
Urenteller
9
Borstel Aan / Uit / Bedienhendel
10
Lampje Tractiestatus
Control Panel Overview
8
7
2
1
3
4
6
5
TGB 8572/200T
10
9
UK DE
FR NL
7
T 01460 68600
Insert the Ignition key and
switch the machine on.
(Fig. A)
Use handle grip when
raising or lowering the
top waste-tank.
Fuse Location
Machine Set-up Guide
TGB 8572/200T
CONTENTS
●
2 x
Ignition Keys
●
2 x 40 Amp Fuse
(Battery)
●
1 x 30 Amp Fuse (Brush)
●
1 x 20 Amp Fuse (Vac)
●
1 x 2.5 Amp Fuse
●
Maxi Fuse-puller
Lift top tank assembly to reveal battery
compartment, ensuring you use the handle
grip provided.
Fit battery fuses (contained in start-up
pack) into the battery fuse holders as
illustrated.
(Fig. 1, 2, 3.)
Insert Key into ignition located on the
control panel (See below (Fig. A)
NOTE: Wear suitable gloves when
inserting fuses.
PLEASE READ BEFORE COMMENCING ANY OPERATION AFTER THE REMOVAL OF ALL
THE PACKAGING, CAREFULLY OPEN AND CHECK THE CONTENTS.
!
!
!
!
B
A
1
2
3
ENSURE THAT NO METAL OBJECTS COME INTO CONTACT WITH BATTERY TERMINALS
WHILE THE BATTERIES ARE EXPOSED.
WHEN INSERTING THE FIRST FUSE YOU MAY NOTICE A SPARK, THIS IS NORMAL.
Depress control handle with both hands (Fig.B)
and slowly drive machine o of the pallet.
When the machine is removed and in a safe position,
turn key back to the position (0) ‘OFF’
Note: During vehicular transportation ensure
the product is secured to avoid unnecessary
movement.
Less Battery Models - Numatic International Ltd recommends using MK Batteries for the 8572/200T in the TGB machine mentioned
in this manual. For full battery spscications see page 48.
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Fit the oor tool and retain using the
detent pin.
Push vacuum hose onto the oor tool;
ensure a tight t.
NOTE: DO NOT push the vacuum hose
onto the oor tool with the oor tool in
the raised position.
Raise the oor tool for transit or
lower for cleaning operation using
the lifting handle tted to the back
of the machine.
For tting the oor tool blades (See P21).
Machine Set-up Guide
ALWAYS ENSURE THAT THE MACHINE IS SWITCHED OFF
BEFORE MAKING ANY ADJUSTMENTS
!!
2 x 370mm Brush or a 2 x 360mm Pad on
the TGB 8572/200T. Featuring the Nulock
brush system. The brush is simply pushed
and twisted to lock, making tting and
removal a simple process.
Slide the brush / pad under the brush deck.
Fit the brush / pad onto the Nulock drive
chuck, twist to lock the brush / pad in
place.
LH Bias: If the machine pulls
to the right, turn the knob
clockwise to apply left hand
bias to the brush deck.
RH Bias: If the machine pulls to
the left, turn the knob counter-
clockwise to apply right hand
bias to the brush deck.
Turning the knob
clockwise will make
the machine pull
more to the left.
Turning the knob
counter-clockwise
will make the
machine pull more
to the right
Fitting the Brush / Pad.
Brush Deck Pitch Adjustment
Fitting the Floor Tool
The oor tool has been designed for quick tting, allowing easy squeegee blade replacement and a safety knock-o feature if the
oor tool gets snagged, whilst in transit.
If the machine has a tendency to pull to either side while cleaning
forwards, this can be compensated for by turning the brush deck
pitch adjustment knob.
+
-
Note: Safety gloves are recommended for the changing of used brushes.
R
L
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The vacuum hose has a U-bend clip which creates a U-bend in the hose preventing water spillage when the vacuum is switched
o. If you need to remove the U-bend clip for any reason always ensure it is retted correctly before you resume operation.
Fitting the Hose Guide
NOTE: DO NOT push the vacuum hose
onto the oor tool with the oor tool in
the raised position.
Machine Set-up Guide
Ret vacuum hose to the
Floor tool when nished.
250mm - 300mm
NOTE: Great care must be taken to ensure that contaminants (leaves, hair, dirt, etc.) are not allowed to enter the clean water
tank during the lling process. If using a bucket or similar, ensure it is always clean and free from debris.
The TGB 8572/200T is equipped with a large capacity clean water tank allowing for
large areas to be covered in a single ll.
Filling the Clean Water Tank
10
To ll the clean water tank, extend the hose located to the rear of the machine in the centre of the removable ller cap (1). Pull out
hose. Open the stopper and place hose under water tap, or use a hose to commence lling. The tank can also be lled by unscrewing
the ller cap and using a bucket or similar container (2).
1
2
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The water level in the clean-water tank can be measured using the scale on the
rear of the machine. The clean water bottom tank holds 85 litres.
NOTE: always ensure that the waste water tank is empty before lifting.
Machine Set-up Guide
Fill Level Indicator
WHEN HANDLING AND MIXING CHEMICALS
Always ensure that chemical manufacturer’s safety guidelines are followed.
Only use chemicals recommended for use in auto scrubber-dryers.
!!
IMPORTANT
Do not operate machine unless the Operator Manual has been read and fully understood.
!!
20L
45L
65L
85L
The machine is now ready to be moved to
the cleaning site.
Before performing the cleaning operation,
place out appropriate warning signs and
sweep or dust-mop the oor.
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The control for lowering the brush deck can be found to the rear right of the machine.
Lower the brush deck by moving the left hand release lever to the upper position.
After preparing the oor (see previous
section), we are now ready to set the
controls to suit the cleaning conditions.
Before any settings can be applied,
ensure the brush deck is lowered. Move
the oor tool lever to its lower position.
NOTE: Do not drive the machine
backwards with the oor tool in the
lowered position, this could possibly
damage the blades.
Raising/Lowering
the Floor Tool
Machine Operation
Raising/Lowering the Brush Deck
Insert the key, turn the main control on / o key to position ‘1’.
(Fig.A) The traction status light will illuminate.
Set desired traction speed as required, depending on oor type
and level of soiling (Fig.B).
Middle speed is the optimum cleaning speed.
Set the ow rate (Fig.C).
The TGB 8572/200T is equipped with an electronic braking
system.
Simply release the hand operated start / stop trigger and the
machine will stop.
In an emergency, strike the Emergency Stop button. (Fig.D).
The machine will be disabled.
To reset, turn Emergency Stop button clockwise.
After re-setting the Emergency Stop button, to restart the
machine, turn the main control on / o key to ‘0’ and then
position ‘1’.
Setting the Cleaning Controls
A
D
C
B
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Machine Operation
The brush load lever is located to the right hand side of the machine.
This option is for hard to clean patches, adding extra pressure to the brushes.
NOTE: It is recommended this option is NOT used all the time and is for spot cleaning only.
The run-time of the machine may decrease if the load on the brushes is increased.
Brush Pressure / Load Adjustment
To operate, set water ow rate, lower brush deck, lower the oor tool, press the vacuum switch, pull brush On/O trigger.
Adjust the speed to suit the conditions using the variable speed control,depending on oor type and level of soiling.
Middle speed is the optimum cleaning speed.
The waste water is then retrieved by the suction oor tool.
Overlap each scrubbing path by 10cm to ensure an even clean.
Do not operate the machine on inclines that exceed (6%) when full.
Warning: While on ramps or inclines, avoid sudden stops. Avoid sharp turns. Use low speed down ramps.
Clean only while descending (driving down) the ramp.
On heavily soiled oors use a ‘double scrub’ technique.
First pre-scrub the oor with the oor tool in the raised position, allow the chemical time to work then scrub the area a second time
with the oor tool lowered.
If streaking occurs wipe oor tool blades clean.
NOTE: Care must be taken to reduce speed when cornering or when manoeuvring around obstacles
The oor tool design incorporates a
break-away feature.
Allowing it to safely disengage from its
mounting should it become caught on
an obstruction, during forward machine
movement.
To re-attach the oor tool to its holder. First
loosen the retaining knobs on the oor tool
body and slide onto the holding bracket.
Tighten retaining knobs to nger tight.
Break-away Floor Tool
Machine In Use
ALWAYS ENSURE THAT THE FLOOR IS PRE-SWEPT
AND RELEVANT SAFETY SIGNS ARE DISPLAYED.
!!
(A) Standard Duty
13 Kg Pressure
(B) Heavy Duty
28 Kg Pressure
(C) Extra Heavy Duty
50 Kg Pressure
A
B
C
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After use, empty waste water tank
using emptying hose and ush out
with clean water.
Next remove oor tool vacuum hose
and ush out with clean water.
Next empty clean water tank, using
emptying hose and again ush out
with clean water.
A
B
C
Regular Maintenance
ALWAYS ENSURE THAT THE MACHINE IS SWITCHED OFF PRIOR TO ANY
MAINTENANCE USING THE MASTER CONTROL ON/OFF KEY.
REMOVE THE KEY PRIOR TO ANY MAINTENANCE OPERATION.
!!
A
B
C
Whilst pressing in the top tank hood
toggles, remove the hood.
The hood also has a sealing-rubber which
should be examined at every clean-down.
Rinse using clean water, avoiding the
vac lter.
Located in your waste water (top) tank is a
full tank switch, this stops the vacuum from
working once the waste water reaches its
maximum limit.
Sometimes the switch gets clogged and
blocked, clean to ensure correct operation.
Also please ensure oat pad is clean and in
correct position.
IMPORTANT
Remove vac lter and clean if required
(keep dry).
Never use the machine without the
recommended lter as it may cause
damage to the machine.
Remove debris basket lter and rinse
using clean water, and ret.
IMPORTANT If the debris basket is
allowed to become clogged, vacuum
performance can deteriorate.
Located under the top tank at the front of the machine is a clean
water lter.
Note: Make sure the top tank is empty before lifting.
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Changing the Floor Tool Blades
To clean the oor tool, remove securing-pin and pull-free from the holder.
Rinse the oor tool assembly with clean water and ret.
4
2
3
1
5
Floor Tool Overview
1. Retaining pins x 4
2. Rear blade
3. Blade carrier
4. Front blade (slotted)
5. Floor tool main body
Always ensure that the machine is switched o prior to any maintenance.
!!
NOTE: The blades are designed to be
reversible, thus extending their useful
working life.
Periodically the oor tool blades should be examined and checked for wear and damage.
The blade removal is easy. Simply start by removing the four retaining pins, turn the
oor tool over and separate the blade carrier from the body. Peel away the blades from their locating lugs
and examine or renew as required. Replacement is a reversal of the removal process.
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Machine Charging
Always ensure that the machine is switched o prior to charging.
!!
The battery meter displays the charge level of the batteries;
when fully charged, all meter lights are illuminated.
As the machine is used and the batteries are discharged,
the meter lights will go out from right to left.
If the battery-charge level is allowed to discharge to the
point that only the red light remains illuminated,
the operator must consider charging the machine.
When the machine is getting close to empty the second light
from the end starts to ash, the operator should then take the
machine to a suitable charging point.
The large capacity gel batteries are sealed for life and are totally maintenance free.
The on-board charger automatically monitors the charging process and will switch o when the batteries are fully charged.
Insert the charging lead required for your country into the charging point.
The machine charging point is located to the rear of the machine under the control panel.
Connect to a suitable power supply.
Once mains power is connected the red charging indicator will illuminate.
To ensure a full charge, the machine should be left for a period of 8 - 10 hrs.
Once fully charged, disconnect the charging lead from both the power supply and the machine.
2
3
1
UNDER NORMAL DAILY USAGE:
Re-charge the machine FULLY after each use regardless of machine operation time.
Do not leave the machine in a discharged state.
Battery Care
To ensure your machine remains at its maximum eciency
and prolong your battery life, please follow the simple steps below:
!!
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Under abnormal use;
i.e. leaving the machine without charging for a period of time, we advise that you
follow these steps:
If the machine will be standing unused for a period of 30 days or more, then batteries
must be fully charged and battery fuses removed using the maxi fuse-puller provided,
prior to this period.
Batteries should be re-charged every three
months.
Charge fully the day before you start using the
machine again.
Charging Light Sequence
NOTE: Re-charge the machine fully after its last use. Do not leave the machine in a discharged state.
Signal (LED) Meaning
Red LED on First Phase (constant current Mode).
Orange LED on Second Phase (Constant Voltage Mode).
Green LED on Third Phase (Constant Voltage Mode) Charge Complete.
Red LED
ashing
followed by
Pause
Cooling Fan Locked > 1 ash between pause.
Over Voltage Protection / Output Short Circuit / Battery Reverse Polarity
> 2 ashes between pause.
Over Temperature Protection > 3 ashes between pause.
ChargeTimehasexceeded16hrsduringphase1or2> 4 ashes between pause.
Free Wheel Function
The machine is equipped with a free-wheel function that will enable the operator to move the machine manually if required.
The motor brake is located on the right side of the machine near the rear wheel.
Pull the arm out (Fig.1). Swing to the disengaged position (Fig.2).
The motor brake will be fully disengaged. The machine will now be in full free wheel mode.
1
2
ALWAYS ENSURE THAT THE MACHINE IS ON LEVEL GROUND BEFORE DISENGAGING BRAKE ARM.
NEVER DISENGAGE THE BRAKE WHEN THE MACHINE IS ON A SLOPE / GRADIENT.
!
!
Note: Drive functions on the machine will not work whilst in free-wheel mode.
Remember to re-engage the drive when you reach your nal destination / before using the machine..
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T 01460 68600
Trouble Shooting
Failure to rectify the problem or in the event of a breakdown contact your Numatic dealer or
Numatic Technical helpline +44 (0)1460 269268
Specifications
Model - TGB 8572/200T
Brush Weight Brush Sizes Brush Pressure Pad sizes Pad Pressure Cleaning Area
13/28/50kg 2x370mm
8.2/17.5/31.3
g/cm
2
2x360mm
6.9/14.8/26.4
g/cm
2
1250m
2
/HOUR@2kph
Water Flow
Transaxle
Power
Gradient Drive Speed
Gross
Weight
Nett Weight Power Source
0 - 3l/min 400W Max6% 0 - 4.2 kph 355kg 270kg
GelBattery24V(4x12V)200Ah
Brush Motor Brush Speed Vac Motor
Vac Motor Suction @
Squeegee
Vac Motor Airow @
Squeegee
Water Capacity
600W 150rpm 400W 120 mbar 24
l/sec 85L
Run
Time
Recharge
Time
Battery
Weight
Dimensions
Squeegee
Width
Noise
Hand Arm
Vibration
Water Ingress
Protection
5hr
MAX
8-10HRS
20A Charger
12v/100Ah
- 31.8kg
Width = 762 mm
Length = 1513 mm
Height = 1144 mm
948mm
≤70
dB(A)±
3dB(A)
≤2.5m/s
2
IPX4
PROBLEM CAUSE SOLUTION
Machine will not operate Missing or blown fuses
Low battery charge
Machine is connected and charging
Waste tank full switch stuck or clogged
Keyisoormissing
Handle safety fuse blown
Fit or replace fuse (page 7)
Charge batteries (page 23 / 24)
Takeocharge(page23)
Inspect & clean switch inside tank (page 19)
Insert key & turn to operating position
Replace fuse (or contact service engineer)
Vacuum will not operate Missing or blown fuse
Waste tank full switch stuck or clogged
Vacuum switch not engaged
Waste water tank full
Fit or replace fuse (page 7)
Inspect & clean switch inside tank (page 19)
Press switch
Empty waste water tank (page 19)
Poor water pick-up Waste water tank full
Clogged / blocked vacuum hose
Loose hose connections
Debrisbasketlterclogged/blocked
Separatorlterclogged/blocked
Poor separator seal
Damaged separator seal
Damaged / split vacuum hose
Damagedoortoolblades
Low battery charge
Floor tool incorrectly adjusted
Empty waste water tank (page 19)
Remove and clean (page 19)
Push tight connections (page 11)
Remove and clean (page 19)
Remove and clean (Page 19)
Cleanandret(page19)
Renew (contact service dept)
Renew (contact service dept)
Renew (contact service dept)
Re-charge batteries (page 23 / 24)
Adjustoortool
No brush / scrub function Nobrushestted
Brush deck raised
Missing or blown fuses
Checkandt(page9)
Lower brush deck (page 15)
Fit or replace fuse (page 7)
Littleornowaterow Clean water tank empty
Cleanwatertanklterblocked/ clogged
Waterownoton
Brush deck raised
Fill clean water tank (page 11)
Remove and clean (19)
Switchonwaterow(Page15)
Lower brush deck (page 15)
Machine just ‘stops’ during
operating
Too much load on the brush system
Brush motor fuse blown due to high load
Handle safety fuse blown
Decrease the brush load to best suit the
oortype(page17).
Replace fuse & reduce load (page 7)
Replace fuse (or contact service engineer)
28
T 01460 68600
Green Status Indicator Fault Possible Cause Eect on Product Investigate the Following Action Required If Fault Persists
1 Flash with pause Batteries voltage low Batteries not been charged Operating time
severely reduced
or machine will not
operate
Check when machine last charged Charge batteries immediately
Possible bad connection
between batteries, controller,
charger or fuses caused by
loose connections, damaged
wiring, water ingress
Switch OFF the machine :
Remove Fuses
Check connections to batteries, charger and fuses for
loose wires or screws
Tighten loose connections
and replace damaged
components
Not accepting charge due to
faulty battery / cell
Check each battery Voltage individually to detect defect
unit 10.5V min
Replace batteries as required
Charger not functioning Check battery voltage and charge current ensuring
charger red fault light is extinguished
Replace charger
2 Flashes with pause Traction motor
disconnected
The motor has a bad
connection
The motor will not
operate
Check all connections and leads between motor and
controller
Tighten loose connections
and replace damaged
components
Motor disconnected
TCO activated
(Thermal Cut Out)
Motor failed to open circuit
3 Flashes with pause Traction motor
wiring trip
The motor has a short circuit
to a battery
Motor will not operate Check all connections and leads between the motor and controller
4 Flashes with pause Battery Lockout The battery charge level
has fallen below the battery
lockout level and the controller
is inhibiting machine functions
Machine functions not
working
Check battery voltage and charge current ensuring
charger red fault light is extinguished
Charge batteries immediately
Check each battery voltage individually to detect defect
unit 10.5V min
6 Flashes with pause Charger connected The controller is being inhibited
from driving, this may be
because the battery charger is
connected
Machine functions not
working
Remove charger to operate machine
8 Flashes with pause Controller trip A controller trip is indicated Machine functions not
working
Check all connections and leads Tighten loose connections
and replace damaged
components
9 Flashes with pause Brake deactivated
or failed
Poor brake connections
Brake failure or deactivation
Traction drive disabled Check brake wiring and brake lever Replace brake or wiring as
necessary. Reactivate brake
by engaging brake lever
10 Flashes with pause High battery voltage Poor connections between
battery controller and traction
motor
Machine functions not
working
Check each battery Voltage individually to ensure
voltage < 14 volts
Check connections on controller batteries and traction
motor
Check combined battery pack voltage is < 28 volts
Contact Service Agent
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35
T 01460 68600
WEEE (Waste, Electrical and Electronic Equipment)
Scrubber dryer Accessories and packaging should be sorted for environmentally-friendly recycling.
Only for EU countries.
Do not dispose of scrubber-dryer into household waste.
According to the European Directive 2012/19/EU on waste electrical electronic equipment and its incorporation into
national law.
Scrubber-dryers that are no longer suitable for use must be separated, collected and sent for
recovery in an environmentally-friendly manner.
Ear Protection Safety Footwear Head Protection Safety Gloves
Dust / Allergens
Protection
Eye Protection Protective Clothing
Hi-Vis Jacket
Caution
Wet Floor Sign
PPE (Personal protective equipment) that may be required for certain operations.
NOTE: A risk assessment should be conducted to determine which PPE should be worn.
Rating Label
1
Company Name & Address
2
Machine Description
3
Voltage
4
Rating
5
WEEE Logo
6
Ingress Protection Rating
7
Max Gradient
8
CE Mark
9
Weight (ready to use)
10
Machine yr/wk Serial number
11
Machine Description
12
Noise Rating
13
Hand Arm Vibration
About the Machine
1
2
3
4
8
5
6
10
7
11
12
13
9
In the event of a breakdown contact
your Numatic dealer or the
Numatic Technical
help line +44 (0)1460 269268
Safety Critical Component:
Charging Leads: H05VV-F x 1.0 mm
2
x 3 Core
Battery Charger: 220V / 240V (50-60Hz)
36
T 01460 68600
Information for Scrubber Dryer
As with all electrical equipment care and attention must be exercised at all times during its use, in addition to ensuring that routine and
preventative maintenance is carried out periodically in order to ensure its safe operation.
Failure to carry out maintenance as necessary, including the replacement of parts to the correct standard
could render this equipment unsafe and the manufacturer can accept no responsibility or liability in this respect.
When ordering spare parts always quote the Model Number / Serial Number specied on the Rating Plate.
Warning do not use on slopes exceeding 6%. Warning: While on ramps or inclines, avoid sudden stops.Avoid sharp turns. Use low
speed down ramps. Clean only while descending (driving down) the ramp.
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning
use of the appliance by a person responsible for their safety.
Children should be supervised to ensure that they do not play with the appliance.
When detergents or other liquids are used, read the manufacturer’s instructions.
Only use brushes provided with the appliance or those specied in the instruction manual.
The use of other brushes may impair safety.
A full range of brushes and accessories are available for this product.
Only use brushes or pads which are suitable for the correct operation of the machine for the specic task being performed.
It is essential that this equipment is correctly assembled and operated in accordance with current safety regulations.
When using the equipment always ensure that all necessary precautions are taken to guarantee the safety of the operator and
any other persons who may be aected.
Wear nonslip footwear when scrubbing. Use a respiratory mask in dusty environments.
The machine, while charging, must be positioned so that the mains plug is easily accessible.
When cleaning, servicing or maintaining the machine, replacing parts or converting to another function the power source shall be switched o.
Mains operated machines shall be disconnected by removing the power plug, and battery operated machines shall be disconnected by removing the fuse.
In order to prevent unauthorised use of the machine the power key must be removed after use.
Machines left unattended shall be secured against unintentional movement.
When detergents or other liquids are used, read the manufacturer’s instructions.
Operators shall be adequately instructed as to the correct use of the machine.
If this product does not have a factory installed Numatic battery charger, then it is the responsibility of the owner and user of the product to ensure that the
charging system and battery combination are compatible, t for purpose and safe to use.
This machine is not suitable for picking-up hazardous dust.
Do not use on surfaces having a gradient exceeding that marked on the appliance.
This machine shall be stored indoors only
This machine is for indoor use only.
Read the instruction manual before using the appliance.
This product meets the requirements of IEC 60335-2-72
NOTES
: This machine is also suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and
oces for other than normal housekeeping purposes.
• Ensure only competent persons unpack/assemble the machine.
• Keep your machine clean.
• Keep your brushes in good condition.
• Replace any worn or damaged parts immediately.
• Regularly examine the power cord for damage, such as cracking or ageing. If damage is found,
replace the cord before further use.
• Only replace the power cord with the correct Numatic approved replacement parts.
• Ensure that the work area is clear of obstructions and / or people.
• Ensure that the working area is well illuminated.
• Pre-sweep the area to be cleaned.
• Use steam cleaners or pressure washers to clean the machine or use in the rain.
• Attempt machine maintenance or cleaning unless the power plug has been removed from the supply outlet.
• Allow any inexperienced repairs. Call the experts.
• Strain cable or try to unplug by pulling on cable.
• Leave the brush pad on the machine when not in use.
• Allow the machine to be used by inexperienced or unauthorised operators or without appropriate training.
• Use the machine without the solution tanks properly positioned on the machine, as shown in the instructions.
• Expect the machine to provide trouble-free, reliable operation unless maintained correctly.
• Run the machine over power cable during operation.
• Lift or pull the machine by any of the operating triggers, use the main handle.
• Remove the handle from the machine except for service and repair.
WARNING
CAUTION
DO
DON’T
ORIGINAL INSTRUCTIONS
READ MANUAL BEFORE USE
COMPONENT INTERVAL INSPECT FOR
Mains Lead DAILY Scung,cracks,splits,conductorsshowing
Brushes DAILY Bristle damage, wear, drive collar wear
Squeegee Blade BEFORE EACH USE Wear, cracks, splits
Filters BEFORE EACH USE Clogging and debris retention
Tanks AFTER EACH USE Rinse dirty water tank after use
37
T 01460 68600
Information for Scrubber Dryer
ORIGINAL INSTRUCTIONS
READ MANUAL BEFORE USE
1. Always wear protective clothing e.g. face visor, gloves and overalls when working with batteries.
2. Whenever possible always use a properly designated and well-ventilated area for charging.
Do not smoke or bring naked ames into the charging area.
3. Remove any metallic items from hands, wrists and neck i.e. rings, chains etc. before working on a battery.
4. Never rest tools or metallic objects on top of the battery.
5. When charging is complete disconnect from the mains supply.
6. The batteries must be removed from the machine before it is scrapped.
7. The machine must be disconnected from the supply when removing the battery.
8. To remove the batteries:- Disconnect machine from the mains supply (if charging) and ensure batteries are switched
o with circuit disconnect switch. Disconnect hoses from separator and tanks.
Remove separator and tanks. Unscrew battery strap xings and remove.
Undo battery terminals and remove. Remove batteries.
9. The batteries are to be disposed of safely, as according to local government guidelines.
10. Only use genuine Numatic replacement batteries.
11. Do not allow the batteries to become fully discharged; it may not be possible to re-charge them.
Batteries should not be discharged below 9.5 volts with 10 amps owing.
12. Do not allow one battery to be discharged separately to the other.
13. Do not mix batteries from dierent machines.
14. The batteries tted to this product are Valve Regulated Lead Acid (VRLA) gel electrolyte type.
The tting of any other type of battery may cause a safety hazard.
15. Disconnect the fuse between the batteries before cleaning or maintenance.
Battery Care
1. Always re-charge the batteries after use. This can be done at any time its not necessary to wait until they are fully discharged;
they do not develop a “memory”.
2. Leaving the charger to operate for a minimum of 4 hours after the green light has come on, at least weekly, will prolong battery life.
3. Do not store the machine with the batteries discharged.
Precautions when working with batteries
Daily
Keep the machine clean.
Ensure brushes/ pads/ squeegee/ lters are in good condition.
Check for any worn or damaged parts and replace immediately.
Drain and rinse dirty water tank after every use.
Store machine with brush deck secured in the elevated position.
Weekly – as daily and –
Check brush or pad and skirt and rinse.
Check oor tool blades for wear and wipe clean.
Clean separator assembly including lter and check condition of seal.
Flush out system with clean water and clean lters.
Do not steam clean or pressure wash.
Batteries
Always re-charge the batteries after use.
Charge for a minimum of 4 hours after the green light has come on, this will prolong battery life.
TwinTec
Maintenance
Battery Care
Battery Care
1. Battery Storage:
a. Batteries must be stored in a dry, level and clean location not exceeding a temperature range of 5°C to 25°C.
b. Batteries must by fully charged after 6 months when on-the-shelf and as a minimum every 3 months thereafter or if the battery voltage
reduces to 12.6V.
c. Batteries must be put into use within 12 months of the date of manufacture, failure to do so will lead to reduced capacity in the eld.
(battery date code) - silver label on the battery - (e.g. 1649) = Year - 2016 / Week - 49.
d. If a battery reaches 10.5V, irreversible damage has occurred. Under this condition, a battery should not enter into service and should be
disposed of according to local authority guidelines.
2. During Use:
a. Batteries must be recharged after every use regardless of machine run time
b. If the machine is to be left dormant for any length of time complete the following:
i. Fully charge the batteries and remove the battery fuses
ii. Every 3 months insert the fuses and recharge
iii. Do not leave batteries dormant for more than 6 months
3. Warranty:
a. Batteries are warranted for 600 cycles (2 Years) providing all battery care rules are followed
b. To claim warranty the following details must be supplied
i. Serial number of the machine
ii. Battery date code (Show picture of battery date code)
iii. Date purchased
iv. Proof of Purchase
v. Maintenance history and charging regime
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Spare Parts
Schematic Diagram
47
T 01460 68600
Part No. BRUSHES Part No. HOSES
903449 370 mm Polyscrub Brush (2 required) 900903 Hose Closure (Top Tank)
903994 370 mm Nyloscrub Brush (2 required) 903341 Hose Closure ( Bottom Tank)
606551 400 mm Long Life Brush (2 required) 902468 Top Tank Hose (Adjustable Flow)
900524 360 mm NuLoc2 Drive Board (2 required)
Part No. GENERAL PARTS
Part No. SQUEEGEE
206953 Detent Pin
903281 Squeegee Knob 204116 Rear Castor
215006 Squeegee Castor Wheel 220386 Charging Lead V17 - UK
606319 Squeegee Castor Assembly Set 221047 40AmpMaxiFuse(BatteryMachine)
900519 Squeegee 750 Blade Set 230104 30AmpMaxiFuse(BrushMotor)
904699 Complete 750 Squeegee Assembly 221091 20AmpMaxiFuse(VacMotor)
Part No. FILTERS
903066 2.5 Amp Fuse (Safety Fuse)
208888 Clean Water Filter 903683 Anti-Static Strap
903283 Filter Basket 204115 Drive wheel (Traction)
903285 Filter Basket Lid
237688 Foam Filter Body
208947 Foam Filter
208949 Float Switch Attachment
TGB 8572/200T
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Numatic TGB8572 Owner Instructions

Numatic
Brand
Numatic
Model
TGB8572
Category
Floor Machine
Type
Owner Instructions
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