Numatic TGB8572 Owner Instructions

TGB 8572/200T

www.numatic.co.uk

Original Instructions

Warning! Read instructions before using the machine

Originalanleitung

Achtung! Vor Verwendung der Maschine bitte die Anleitung lesen

Notice originale

Attention ! Lisez la notice avant d’utiliser la machine

Originele instructies

Waarschuwing! Lees deze instructies voor u de machine gebruikt

BATTERY SCRUBBER DRYER

BATTERIE-SCHEUERSAUGMASCHINE

AUTOLAVEUSE SUR BATTERIE

ACCU-SCHROBZUIGMACHINE

TGB 8572

BATTERY SCRUBBER DRYER

Index / Inhaltt

Machine Overview ................................ Pages 4-5

Control Panel Overview ................................ Page 6

Machine Set up Guide ................................ Page 7

Fitting the Brush / Pad ................................ Page 9

Adjusting Deck Pitch ................................ Page 9

Fitting the Floor Tool ................................ Page 9

Fitting the Hose Guide ................................ Page 11

Filling the Clean Water Tank .......................... Page 11

Fill Level Indicator .............................. Page 13

Lowering the Floor Tool ................................ Page 15

Raise / Lower Brush Deck ............................... Page 15

Setting the Cleaning Controls .................... Page 15

Brush Pressure .............................. Page 17

Breakaway Floor Tool ................................ Page 17

Machine in Use ................................ Page 17

Machine Cleaning ................................ Page 19

Waste Water Tank Full ................................ Page 19

Changing Floor tool Blades ............................. Page 21

Machine Charging ................................ Page 23

Battery Care ................................ Page 23

Charging Lights Sequence .............................. Page 25

Free Wheel Function ................................ Page 25

Specications ................................ Page 27

Trouble Shooting ................................ Page 27/28

Rating Label / Personal Protective

Equipment /Recycling ................................ Page 35

Safety Precautions ................................ Page 36/37

Battery Care ................................ Page 37

Recommended Spare Parts .......................... Page 47

Schematic Diagram ................................ Page 47

Battery Wiring Diagram ................................ Page 48

EU Declaration Document ............................. Page 55

Company Address ................................ Page 56

Allgemeine Übersicht ................................ Seite 4-5

Übersicht über das Bedienfeld .................... Seite 6

Geräteeinrichtungsanleitung ...................... Seite 8

Anbringen der Bürste / des Pads .................... Seite 10

Deck-Ausgleich-Einstellung ............................ Seite 10

Anbringen des Abstreifers ............................... Seite 10

Anbringen der Schlauchführung ..................... Seite 12

Füllen des Frischwassertanks ....................... Seite 12

Füllstandsanzeige .............................. Seite 14

Absenken des Abstreifers ............................... Seite 16

Anheben/Absenken des Bürstendecks .......... Seite 16

Einstellungen zur Reinigung ....................... Seite 16

Bürstenanpressdruck .............................. Seite 18

Abstreifer mit Freigabesystem ........................ Seite 18

Verwendung der Maschine .............................. Seite 18

Reinigung der Maschine ............................... Seite 20

Voller Schmutzwassertank .............................. Seite 20

Auswechseln der Abstreifblätter ..................... Seite 22

Laden der Batterie ................................ Seite 24

Batteriepege ................................ Seite 24

Bedeutung der Ladekontrollleuchten .............. Seite 26

Freilauunktion ................................ Seite 26

Technische Daten ................................ Seite 28

Fehlersuche und -behebung ........................ Seite 29/30

Typenschild/Persönliche

Schutzausrüstung/Recycling ................... Seite 38

Sicherheitsvorschriften ................................ Seite 39/40

Batteriepege ................................ Seite 40

Empfohlene Ersatzteile ............................. Seite 49

Schaltbild ................................ Seite 49

Batterieverdrahtung ................................ Seite 50

EU-Konformitätserklärung ........................... Seite 55

Firmenanschrift ................................ Seite 56

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1

Panneau de commande de l’opérateur

2

Prise/point de charge

3

Point de remplissage en eau propre

4

Levier de relevage/d’abaissement du suceur

5

Tuyau de vidange et niveau de remplissage du réservoir d'eau propre

6

Tuyau d’aspiration

7

Voyants de charge

8

Pédale de relevage du plateau des brosses

9

Pédale de charge de brosse supplémentaire

10

Suceur semi-parabolique

11

Marche/arrêt des brosses/Poignée de commande

12

Fusible de sécurité 2,5 A

13

Batteries

14

2 fusibles de batterie 40 A

15

Fusible du moteur de brosses 30 A

16

Fusible du moteur d’aspiration 30 A

17

Plateau des brosses

18

Filtre d'eau propre

19

Pompe à eau

20

Tuyau de vidange d’eau sale

21

Séparateur

22

Réservoir supérieur (eau sale)

23

Réservoir inférieur (eau propre)

24

Goupilledexation

25

Démarreur. Marche/arrêt

26

Indicateur de niveau de charge de la batterie

1

Operator control panel

2

Charging Socket / Point

3

Clean Water Fill Point

4

Floor Tool Raise / Lower Lever

5

Clean Water Tank Emptying Hose & Fill Level

6

Vacuum Hose

7

Charging Lights

8

Brush Deck Lifting Pedal

9

ExtraBrushLoadPedal

10

Semi Parabolic Floor Tool

11

BrushOn/O/ControlHandle

12

Safety Fuse 2.5 Amp

13

Batteries

14

2x40AmpBatteryFuse

15

Brush Motor Fuse 30 Amp

16

Vac Motor Fuse 30 Amp

17

Brush Deck

18

Clean Water Filter

19

Water Pump

20

Waste Water Emptying Hose

21

Separator

22

Top Tank (Waste Water)

23

Bottom Tank (Clean Water)

24

Detent Pin

25

KeyIgnition.On/O

26

Battery Level Indicator

1

Bedieningspaneel

2

Stopcontact / Laadpunt

3

Vulpunt schoonwatertank

4

Hendel optillen / neerlaten vloerelement

5

Aftapslang schoonwatertank & vulniveau

6

Zuigslang

7

Laadlampjes

8

Hefpedaal borstelplaat

9

Pedaalextraborstelbelasting

10

Half-parabolisch vloerelement

11

Borstel Aan/Uit / Bedienhendel

12

Zekering 2,5 A

13

Accu's

14

2xzekering40Aaccu

15

Zekering 30 A borstelmotor

16

Zekering 30 A zuigmotor

17

Borstelplaat

18

Schoonwaterlter

19

Waterpomp

20

Afvoerslang vuilwater

21

Scheider

22

Bovenste tank (vuilwater)

23

Onderste tank (schoon water)

24

Borgpen

25

Contactslot. Aan/uit

26

Indicator accuniveau

1

Bedienfeld

2

Ladebuchse/-anschluss

3

Frischwassereinfüllstutzen

4

Hebel zum Anheben/Absenken des Abstreifers

5

Frischwasserablassschlauch und Füllstandanzeige

6

Saugschlauch

7

Ladekontrollleuchten

8

Pedal zum Anheben des Bürstendecks

9

Pedal für erhöhten Bürstenanpressdruck

10

Abstreifer, halbrund

11

Bürsten-Ein/Aus-Schaltgri

12

Geräteschutzsicherung 2,5 A

13

Batterien

14

2xBatteriesicherung40A

15

Bürstenmotorsicherung 30 A

16

Saugpumpenmotorsicherung 30 A

17

Bürstendeck

18

Frischwasserlter

19

Wasserpumpe

20

Schmutzwasserablassschlauch

21

Separator

22

Oberer Tank (Schmutzwasser)

23

Unterer Tank (Frischwasser)

24

Haltestift

25

Schaltschlüssel Ein/Aus

26

Batteriestandanzeige

Machine Overview / Überblick über die Maschine /

Vue d’ensemble de la machine / Overzicht machine

(UK) AFTER THE REMOVAL OF ALL THE PACKAGING,

CAREFULLY OPEN AND CHECK THE CONTENTS.

(FR) APRÈS AVOIR RETIRÉ TOUS LES EMBALLAGES,

OUVREZ LE CARTON AVEC PRÉCAUTION ET

VÉRIFIEZ-EN LE CONTENU.

(NL) VERWIJDER ALLE VERPAKKINGSMATERIAAL,

OPEN HET PAKKET VOORZICHTIG EN CONTROLEER

OF DE INHOUD COMPLEET IS.

(DE) NACHDEM SIE DIE VERPACKUNG ENTFERNT HABEN,

ÖFFNEN SIE SORGFÄLTIG DAS PAKET UND PRÜFEN SIE

ES AUF VOLLSTÄNDIGKEIT.

BATTERY SCRUBBER DRYER

1

Traction Speed control

2

Key Ignition Switch

3

Water Flow Rate

4

Emergency Stop

5

VacuumPickUpOn/O

6

Battery Charge Level Indicator

7

Forward / Reverse

8

Hours Meter

9

BrushOn/O/ControlHandle

10

Traction Status Light

1

Commande de la vitesse de traction

2

Démarreur

3

Débit d’eau

4

Arrêt d'urgence

5

Marche/arrêt de l’aspiration

6

Indicateur de niveau de charge des batteries

7

Marche avant/marche arrière

8

Horomètre

9

Marche/arrêt des brosses/Poignée de commande

10

Voyant d'état de traction

1

Fahrgeschwindigkeitseinstellung

2

Schaltschlüssel

3

Wasserdurchussmenge

4

Notaus-Pilztaster

5

Saugvorrichtung Ein/Aus

6

Batteriestandsanzeige

7

Vorwärts/Rückwärts

8

Betriebsstundenzähler

9

Bürsten-Ein/Aus-Schaltgri

10

Fahrzustandsleuchte

1

Instelling tractiesnelheid

2

Contactslot

3

Instelling watertoevoer

4

Noodstop

5

Zuigmotor Aan / Uit

6

Indicator acculaadniveau

7

Schakelaar Vooruit / Achteruit

8

Urenteller

9

Borstel Aan / Uit / Bedienhendel

10

Lampje Tractiestatus

Control Panel Overview

8

7

2

1

3

4

6

5

TGB 8572/200T

10

9

UK DE

FR NL

7

T 01460 68600

Insert the Ignition key and

switch the machine on.

(Fig. A)

Use handle grip when

raising or lowering the

top waste-tank.

Fuse Location

Machine Set-up Guide

TGB 8572/200T

CONTENTS

●

2 x

Ignition Keys

●

2 x 40 Amp Fuse

(Battery)

●

1 x 30 Amp Fuse (Brush)

●

1 x 20 Amp Fuse (Vac)

●

1 x 2.5 Amp Fuse

●

Maxi Fuse-puller

Lift top tank assembly to reveal battery

compartment, ensuring you use the handle

grip provided.

Fit battery fuses (contained in start-up

pack) into the battery fuse holders as

illustrated.

(Fig. 1, 2, 3.)

Insert Key into ignition located on the

control panel (See below (Fig. A)

NOTE: Wear suitable gloves when

inserting fuses.

PLEASE READ BEFORE COMMENCING ANY OPERATION AFTER THE REMOVAL OF ALL

THE PACKAGING, CAREFULLY OPEN AND CHECK THE CONTENTS.

!

B

A

1

2

3

ENSURE THAT NO METAL OBJECTS COME INTO CONTACT WITH BATTERY TERMINALS

WHILE THE BATTERIES ARE EXPOSED.

WHEN INSERTING THE FIRST FUSE YOU MAY NOTICE A SPARK, THIS IS NORMAL.

Depress control handle with both hands (Fig.B)

and slowly drive machine o of the pallet.

When the machine is removed and in a safe position,

turn key back to the position (0) ‘OFF’

Note: During vehicular transportation ensure

the product is secured to avoid unnecessary

movement.

Less Battery Models - Numatic International Ltd recommends using MK Batteries for the 8572/200T in the TGB machine mentioned

in this manual. For full battery spscications see page 48.

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Fit the oor tool and retain using the

detent pin.

Push vacuum hose onto the oor tool;

ensure a tight t.

NOTE: DO NOT push the vacuum hose

onto the oor tool with the oor tool in

the raised position.

Raise the oor tool for transit or

lower for cleaning operation using

the lifting handle tted to the back

of the machine.

For tting the oor tool blades (See P21).

Machine Set-up Guide

ALWAYS ENSURE THAT THE MACHINE IS SWITCHED OFF

BEFORE MAKING ANY ADJUSTMENTS

!!

2 x 370mm Brush or a 2 x 360mm Pad on

the TGB 8572/200T. Featuring the Nulock

brush system. The brush is simply pushed

and twisted to lock, making tting and

removal a simple process.

Slide the brush / pad under the brush deck.

Fit the brush / pad onto the Nulock drive

chuck, twist to lock the brush / pad in

place.

LH Bias: If the machine pulls

to the right, turn the knob

clockwise to apply left hand

bias to the brush deck.

RH Bias: If the machine pulls to

the left, turn the knob counter-

clockwise to apply right hand

bias to the brush deck.

Turning the knob

clockwise will make

the machine pull

more to the left.

Turning the knob

counter-clockwise

will make the

machine pull more

to the right

Fitting the Brush / Pad.

Brush Deck Pitch Adjustment

Fitting the Floor Tool

The oor tool has been designed for quick tting, allowing easy squeegee blade replacement and a safety knock-o feature if the

oor tool gets snagged, whilst in transit.

If the machine has a tendency to pull to either side while cleaning

forwards, this can be compensated for by turning the brush deck

pitch adjustment knob.

+

-

Note: Safety gloves are recommended for the changing of used brushes.

R

L

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The vacuum hose has a U-bend clip which creates a U-bend in the hose preventing water spillage when the vacuum is switched

o. If you need to remove the U-bend clip for any reason always ensure it is retted correctly before you resume operation.

Fitting the Hose Guide

NOTE: DO NOT push the vacuum hose

onto the oor tool with the oor tool in

the raised position.

Machine Set-up Guide

Ret vacuum hose to the

Floor tool when nished.

250mm - 300mm

NOTE: Great care must be taken to ensure that contaminants (leaves, hair, dirt, etc.) are not allowed to enter the clean water

tank during the lling process. If using a bucket or similar, ensure it is always clean and free from debris.

The TGB 8572/200T is equipped with a large capacity clean water tank allowing for

large areas to be covered in a single ll.

Filling the Clean Water Tank

10

To ll the clean water tank, extend the hose located to the rear of the machine in the centre of the removable ller cap (1). Pull out

hose. Open the stopper and place hose under water tap, or use a hose to commence lling. The tank can also be lled by unscrewing

the ller cap and using a bucket or similar container (2).

1

2

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The water level in the clean-water tank can be measured using the scale on the

rear of the machine. The clean water bottom tank holds 85 litres.

NOTE: always ensure that the waste water tank is empty before lifting.

Machine Set-up Guide

Fill Level Indicator

WHEN HANDLING AND MIXING CHEMICALS

Always ensure that chemical manufacturer’s safety guidelines are followed.

Only use chemicals recommended for use in auto scrubber-dryers.

!!

IMPORTANT

Do not operate machine unless the Operator Manual has been read and fully understood.

!!

20L

45L

65L

85L

The machine is now ready to be moved to

the cleaning site.

Before performing the cleaning operation,

place out appropriate warning signs and

sweep or dust-mop the oor.

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The control for lowering the brush deck can be found to the rear right of the machine.

Lower the brush deck by moving the left hand release lever to the upper position.

After preparing the oor (see previous

section), we are now ready to set the

controls to suit the cleaning conditions.

Before any settings can be applied,

ensure the brush deck is lowered. Move

the oor tool lever to its lower position.

NOTE: Do not drive the machine

backwards with the oor tool in the

lowered position, this could possibly

damage the blades.

Raising/Lowering

the Floor Tool

Machine Operation

Raising/Lowering the Brush Deck

Insert the key, turn the main control on / o key to position ‘1’.

(Fig.A) The traction status light will illuminate.

Set desired traction speed as required, depending on oor type

and level of soiling (Fig.B).

Middle speed is the optimum cleaning speed.

Set the ow rate (Fig.C).

The TGB 8572/200T is equipped with an electronic braking

system.

Simply release the hand operated start / stop trigger and the

machine will stop.

In an emergency, strike the Emergency Stop button. (Fig.D).

The machine will be disabled.

To reset, turn Emergency Stop button clockwise.

After re-setting the Emergency Stop button, to restart the

machine, turn the main control on / o key to ‘0’ and then

position ‘1’.

Setting the Cleaning Controls

A

D

C

B

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Machine Operation

The brush load lever is located to the right hand side of the machine.

This option is for hard to clean patches, adding extra pressure to the brushes.

NOTE: It is recommended this option is NOT used all the time and is for spot cleaning only.

The run-time of the machine may decrease if the load on the brushes is increased.

Brush Pressure / Load Adjustment

To operate, set water ow rate, lower brush deck, lower the oor tool, press the vacuum switch, pull brush On/O trigger.

Adjust the speed to suit the conditions using the variable speed control,depending on oor type and level of soiling.

Middle speed is the optimum cleaning speed.

The waste water is then retrieved by the suction oor tool.

Overlap each scrubbing path by 10cm to ensure an even clean.

Do not operate the machine on inclines that exceed (6%) when full.

Warning: While on ramps or inclines, avoid sudden stops. Avoid sharp turns. Use low speed down ramps.

Clean only while descending (driving down) the ramp.

On heavily soiled oors use a ‘double scrub’ technique.

First pre-scrub the oor with the oor tool in the raised position, allow the chemical time to work then scrub the area a second time

with the oor tool lowered.

If streaking occurs wipe oor tool blades clean.

NOTE: Care must be taken to reduce speed when cornering or when manoeuvring around obstacles

The oor tool design incorporates a

break-away feature.

Allowing it to safely disengage from its

mounting should it become caught on

an obstruction, during forward machine

movement.

To re-attach the oor tool to its holder. First

loosen the retaining knobs on the oor tool

body and slide onto the holding bracket.

Tighten retaining knobs to nger tight.

Break-away Floor Tool

Machine In Use

ALWAYS ENSURE THAT THE FLOOR IS PRE-SWEPT

AND RELEVANT SAFETY SIGNS ARE DISPLAYED.

!!

(A) Standard Duty

13 Kg Pressure

(B) Heavy Duty

28 Kg Pressure

(C) Extra Heavy Duty

50 Kg Pressure

A

B

C

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After use, empty waste water tank

using emptying hose and ush out

with clean water.

Next remove oor tool vacuum hose

and ush out with clean water.

Next empty clean water tank, using

emptying hose and again ush out

with clean water.

A

B

C

Regular Maintenance

ALWAYS ENSURE THAT THE MACHINE IS SWITCHED OFF PRIOR TO ANY

MAINTENANCE USING THE MASTER CONTROL ON/OFF KEY.

REMOVE THE KEY PRIOR TO ANY MAINTENANCE OPERATION.

!!

A

B

C

Whilst pressing in the top tank hood

toggles, remove the hood.

The hood also has a sealing-rubber which

should be examined at every clean-down.

Rinse using clean water, avoiding the

vac lter.

Located in your waste water (top) tank is a

full tank switch, this stops the vacuum from

working once the waste water reaches its

maximum limit.

Sometimes the switch gets clogged and

blocked, clean to ensure correct operation.

Also please ensure oat pad is clean and in

correct position.

IMPORTANT

Remove vac lter and clean if required

(keep dry).

Never use the machine without the

recommended lter as it may cause

damage to the machine.

Remove debris basket lter and rinse

using clean water, and ret.

IMPORTANT If the debris basket is

allowed to become clogged, vacuum

performance can deteriorate.

Located under the top tank at the front of the machine is a clean

water lter.

Note: Make sure the top tank is empty before lifting.

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Changing the Floor Tool Blades

To clean the oor tool, remove securing-pin and pull-free from the holder.

Rinse the oor tool assembly with clean water and ret.

4

2

3

1

5

Floor Tool Overview

1. Retaining pins x 4

2. Rear blade

3. Blade carrier

4. Front blade (slotted)

5. Floor tool main body

Always ensure that the machine is switched o prior to any maintenance.

!!

NOTE: The blades are designed to be

reversible, thus extending their useful

working life.

Periodically the oor tool blades should be examined and checked for wear and damage.

The blade removal is easy. Simply start by removing the four retaining pins, turn the

oor tool over and separate the blade carrier from the body. Peel away the blades from their locating lugs

and examine or renew as required. Replacement is a reversal of the removal process.

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Machine Charging

Always ensure that the machine is switched o prior to charging.

!!

The battery meter displays the charge level of the batteries;

when fully charged, all meter lights are illuminated.

As the machine is used and the batteries are discharged,

the meter lights will go out from right to left.

If the battery-charge level is allowed to discharge to the

point that only the red light remains illuminated,

the operator must consider charging the machine.

When the machine is getting close to empty the second light

from the end starts to ash, the operator should then take the

machine to a suitable charging point.

The large capacity gel batteries are sealed for life and are totally maintenance free.

The on-board charger automatically monitors the charging process and will switch o when the batteries are fully charged.

Insert the charging lead required for your country into the charging point.

The machine charging point is located to the rear of the machine under the control panel.

Connect to a suitable power supply.

Once mains power is connected the red charging indicator will illuminate.

To ensure a full charge, the machine should be left for a period of 8 - 10 hrs.

Once fully charged, disconnect the charging lead from both the power supply and the machine.

2

3

1

UNDER NORMAL DAILY USAGE:

Re-charge the machine FULLY after each use regardless of machine operation time.

Do not leave the machine in a discharged state.

Battery Care

To ensure your machine remains at its maximum eciency

and prolong your battery life, please follow the simple steps below:

!!

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Under abnormal use;

i.e. leaving the machine without charging for a period of time, we advise that you

follow these steps:

If the machine will be standing unused for a period of 30 days or more, then batteries

must be fully charged and battery fuses removed using the maxi fuse-puller provided,

prior to this period.

Batteries should be re-charged every three

months.

Charge fully the day before you start using the

machine again.

Charging Light Sequence

NOTE: Re-charge the machine fully after its last use. Do not leave the machine in a discharged state.

Signal (LED) Meaning

Red LED on First Phase (constant current Mode).

Orange LED on Second Phase (Constant Voltage Mode).

Green LED on Third Phase (Constant Voltage Mode) Charge Complete.

Red LED

ashing

followed by

Pause

Cooling Fan Locked > 1 ash between pause.

Over Voltage Protection / Output Short Circuit / Battery Reverse Polarity

> 2 ashes between pause.

Over Temperature Protection > 3 ashes between pause.

ChargeTimehasexceeded16hrsduringphase1or2> 4 ashes between pause.

Free Wheel Function

The machine is equipped with a free-wheel function that will enable the operator to move the machine manually if required.

The motor brake is located on the right side of the machine near the rear wheel.

Pull the arm out (Fig.1). Swing to the disengaged position (Fig.2).

The motor brake will be fully disengaged. The machine will now be in full free wheel mode.

1

2

ALWAYS ENSURE THAT THE MACHINE IS ON LEVEL GROUND BEFORE DISENGAGING BRAKE ARM.

NEVER DISENGAGE THE BRAKE WHEN THE MACHINE IS ON A SLOPE / GRADIENT.

!

Note: Drive functions on the machine will not work whilst in free-wheel mode.

Remember to re-engage the drive when you reach your nal destination / before using the machine..

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Trouble Shooting

Failure to rectify the problem or in the event of a breakdown contact your Numatic dealer or

Numatic Technical helpline +44 (0)1460 269268

Specifications

Model - TGB 8572/200T

Brush Weight Brush Sizes Brush Pressure Pad sizes Pad Pressure Cleaning Area

13/28/50kg 2x370mm

8.2/17.5/31.3

g/cm

2

2x360mm

6.9/14.8/26.4

g/cm

2

1250m

2

/HOUR@2kph

Water Flow

Transaxle

Power

Gradient Drive Speed

Gross

Weight

Nett Weight Power Source

0 - 3l/min 400W Max6% 0 - 4.2 kph 355kg 270kg

GelBattery24V(4x12V)200Ah

Brush Motor Brush Speed Vac Motor

Vac Motor Suction @

Squeegee

Vac Motor Airow @

Squeegee

Water Capacity

600W 150rpm 400W 120 mbar 24

l/sec 85L

Run

Time

Recharge

Time

Battery

Weight

Dimensions

Squeegee

Width

Noise

Hand Arm

Vibration

Water Ingress

Protection

5hr

MAX

8-10HRS

20A Charger

12v/100Ah

- 31.8kg

Width = 762 mm

Length = 1513 mm

Height = 1144 mm

948mm

≤70

dB(A)±

3dB(A)

≤2.5m/s

2

IPX4

PROBLEM CAUSE SOLUTION

Machine will not operate Missing or blown fuses

Low battery charge

Machine is connected and charging

Waste tank full switch stuck or clogged

Keyisoormissing

Handle safety fuse blown

Fit or replace fuse (page 7)

Charge batteries (page 23 / 24)

Takeocharge(page23)

Inspect & clean switch inside tank (page 19)

Insert key & turn to operating position

Replace fuse (or contact service engineer)

Vacuum will not operate Missing or blown fuse

Waste tank full switch stuck or clogged

Vacuum switch not engaged

Waste water tank full

Fit or replace fuse (page 7)

Inspect & clean switch inside tank (page 19)

Press switch

Empty waste water tank (page 19)

Poor water pick-up Waste water tank full

Clogged / blocked vacuum hose

Loose hose connections

Debrisbasketlterclogged/blocked

Separatorlterclogged/blocked

Poor separator seal

Damaged separator seal

Damaged / split vacuum hose

Damagedoortoolblades

Low battery charge

Floor tool incorrectly adjusted

Empty waste water tank (page 19)

Remove and clean (page 19)

Push tight connections (page 11)

Remove and clean (page 19)

Remove and clean (Page 19)

Cleanandret(page19)

Renew (contact service dept)

Re-charge batteries (page 23 / 24)

Adjustoortool

No brush / scrub function Nobrushestted

Brush deck raised

Missing or blown fuses

Checkandt(page9)

Lower brush deck (page 15)

Fit or replace fuse (page 7)

Littleornowaterow Clean water tank empty

Cleanwatertanklterblocked/ clogged

Waterownoton

Brush deck raised

Fill clean water tank (page 11)

Remove and clean (19)

Switchonwaterow(Page15)

Lower brush deck (page 15)

Machine just ‘stops’ during

operating

Too much load on the brush system

Brush motor fuse blown due to high load

Handle safety fuse blown

Decrease the brush load to best suit the

oortype(page17).

Replace fuse & reduce load (page 7)

Replace fuse (or contact service engineer)

28

T 01460 68600

Green Status Indicator Fault Possible Cause Eect on Product Investigate the Following Action Required If Fault Persists

1 Flash with pause Batteries voltage low Batteries not been charged Operating time

severely reduced

or machine will not

operate

Check when machine last charged Charge batteries immediately

Possible bad connection

between batteries, controller,

charger or fuses caused by

loose connections, damaged

wiring, water ingress

Switch OFF the machine :

Remove Fuses

Check connections to batteries, charger and fuses for

loose wires or screws

Tighten loose connections

and replace damaged

components

Not accepting charge due to

faulty battery / cell

Check each battery Voltage individually to detect defect

unit 10.5V min

Replace batteries as required

Charger not functioning Check battery voltage and charge current ensuring

charger red fault light is extinguished

Replace charger

2 Flashes with pause Traction motor

disconnected

The motor has a bad

connection

The motor will not

operate

Check all connections and leads between motor and

controller

Tighten loose connections

and replace damaged

components

Motor disconnected

TCO activated

(Thermal Cut Out)

Motor failed to open circuit

3 Flashes with pause Traction motor

wiring trip

The motor has a short circuit

to a battery

Motor will not operate Check all connections and leads between the motor and controller

4 Flashes with pause Battery Lockout The battery charge level

has fallen below the battery

lockout level and the controller

is inhibiting machine functions

Machine functions not

working

Check battery voltage and charge current ensuring

charger red fault light is extinguished

Charge batteries immediately

Check each battery voltage individually to detect defect

unit 10.5V min

6 Flashes with pause Charger connected The controller is being inhibited

from driving, this may be

because the battery charger is

connected

Machine functions not

working

Remove charger to operate machine

8 Flashes with pause Controller trip A controller trip is indicated Machine functions not

working

Check all connections and leads Tighten loose connections

and replace damaged

components

9 Flashes with pause Brake deactivated

or failed

Poor brake connections

Brake failure or deactivation

Traction drive disabled Check brake wiring and brake lever Replace brake or wiring as

necessary. Reactivate brake

by engaging brake lever

10 Flashes with pause High battery voltage Poor connections between

battery controller and traction

motor

Machine functions not

working

Check each battery Voltage individually to ensure

voltage < 14 volts

Check connections on controller batteries and traction

motor

Check combined battery pack voltage is < 28 volts

Contact Service Agent

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35

T 01460 68600

WEEE (Waste, Electrical and Electronic Equipment)

Scrubber dryer Accessories and packaging should be sorted for environmentally-friendly recycling.

Only for EU countries.

Do not dispose of scrubber-dryer into household waste.

According to the European Directive 2012/19/EU on waste electrical electronic equipment and its incorporation into

national law.

Scrubber-dryers that are no longer suitable for use must be separated, collected and sent for

recovery in an environmentally-friendly manner.

Ear Protection Safety Footwear Head Protection Safety Gloves

Dust / Allergens

Protection

Eye Protection Protective Clothing

Hi-Vis Jacket

Caution

Wet Floor Sign

PPE (Personal protective equipment) that may be required for certain operations.

NOTE: A risk assessment should be conducted to determine which PPE should be worn.

Rating Label

1

Company Name & Address

2

Machine Description

3

Voltage

4

Rating

5

WEEE Logo

6

Ingress Protection Rating

7

Max Gradient

8

CE Mark

9

Weight (ready to use)

10

Machine yr/wk Serial number

11

Machine Description

12

Noise Rating

13

Hand Arm Vibration

About the Machine

1

2

3

4

8

5

6

10

7

11

12

13

9

In the event of a breakdown contact

your Numatic dealer or the

Numatic Technical

help line +44 (0)1460 269268

Safety Critical Component:

Charging Leads: H05VV-F x 1.0 mm

2

x 3 Core

Battery Charger: 220V / 240V (50-60Hz)

36

T 01460 68600

Information for Scrubber Dryer

As with all electrical equipment care and attention must be exercised at all times during its use, in addition to ensuring that routine and

preventative maintenance is carried out periodically in order to ensure its safe operation.

Failure to carry out maintenance as necessary, including the replacement of parts to the correct standard

could render this equipment unsafe and the manufacturer can accept no responsibility or liability in this respect.

When ordering spare parts always quote the Model Number / Serial Number specied on the Rating Plate.

Warning do not use on slopes exceeding 6%. Warning: While on ramps or inclines, avoid sudden stops.Avoid sharp turns. Use low

speed down ramps. Clean only while descending (driving down) the ramp.

This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental

capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning

use of the appliance by a person responsible for their safety.

Children should be supervised to ensure that they do not play with the appliance.

When detergents or other liquids are used, read the manufacturer’s instructions.

Only use brushes provided with the appliance or those specied in the instruction manual.

The use of other brushes may impair safety.

A full range of brushes and accessories are available for this product.

Only use brushes or pads which are suitable for the correct operation of the machine for the specic task being performed.

It is essential that this equipment is correctly assembled and operated in accordance with current safety regulations.

When using the equipment always ensure that all necessary precautions are taken to guarantee the safety of the operator and

any other persons who may be aected.

Wear nonslip footwear when scrubbing. Use a respiratory mask in dusty environments.

The machine, while charging, must be positioned so that the mains plug is easily accessible.

When cleaning, servicing or maintaining the machine, replacing parts or converting to another function the power source shall be switched o.

Mains operated machines shall be disconnected by removing the power plug, and battery operated machines shall be disconnected by removing the fuse.

In order to prevent unauthorised use of the machine the power key must be removed after use.

Machines left unattended shall be secured against unintentional movement.

When detergents or other liquids are used, read the manufacturer’s instructions.

Operators shall be adequately instructed as to the correct use of the machine.

If this product does not have a factory installed Numatic battery charger, then it is the responsibility of the owner and user of the product to ensure that the

charging system and battery combination are compatible, t for purpose and safe to use.

This machine is not suitable for picking-up hazardous dust.

Do not use on surfaces having a gradient exceeding that marked on the appliance.

This machine shall be stored indoors only

This machine is for indoor use only.

Read the instruction manual before using the appliance.

This product meets the requirements of IEC 60335-2-72

NOTES

: This machine is also suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and

oces for other than normal housekeeping purposes.

• Ensure only competent persons unpack/assemble the machine.

• Keep your machine clean.

• Keep your brushes in good condition.

• Replace any worn or damaged parts immediately.

• Regularly examine the power cord for damage, such as cracking or ageing. If damage is found,

replace the cord before further use.

• Only replace the power cord with the correct Numatic approved replacement parts.

• Ensure that the work area is clear of obstructions and / or people.

• Ensure that the working area is well illuminated.

• Pre-sweep the area to be cleaned.

• Use steam cleaners or pressure washers to clean the machine or use in the rain.

• Attempt machine maintenance or cleaning unless the power plug has been removed from the supply outlet.

• Allow any inexperienced repairs. Call the experts.

• Strain cable or try to unplug by pulling on cable.

• Leave the brush pad on the machine when not in use.

• Allow the machine to be used by inexperienced or unauthorised operators or without appropriate training.

• Use the machine without the solution tanks properly positioned on the machine, as shown in the instructions.

• Expect the machine to provide trouble-free, reliable operation unless maintained correctly.

• Run the machine over power cable during operation.

• Lift or pull the machine by any of the operating triggers, use the main handle.

• Remove the handle from the machine except for service and repair.

WARNING

CAUTION

DO

DON’T

ORIGINAL INSTRUCTIONS

READ MANUAL BEFORE USE

COMPONENT INTERVAL INSPECT FOR

Mains Lead DAILY Scung,cracks,splits,conductorsshowing

Brushes DAILY Bristle damage, wear, drive collar wear

Squeegee Blade BEFORE EACH USE Wear, cracks, splits

Filters BEFORE EACH USE Clogging and debris retention

Tanks AFTER EACH USE Rinse dirty water tank after use

37

T 01460 68600

Information for Scrubber Dryer

ORIGINAL INSTRUCTIONS

READ MANUAL BEFORE USE

1. Always wear protective clothing e.g. face visor, gloves and overalls when working with batteries.

2. Whenever possible always use a properly designated and well-ventilated area for charging.

Do not smoke or bring naked ames into the charging area.

3. Remove any metallic items from hands, wrists and neck i.e. rings, chains etc. before working on a battery.

4. Never rest tools or metallic objects on top of the battery.

5. When charging is complete disconnect from the mains supply.

6. The batteries must be removed from the machine before it is scrapped.

7. The machine must be disconnected from the supply when removing the battery.

8. To remove the batteries:- Disconnect machine from the mains supply (if charging) and ensure batteries are switched

o with circuit disconnect switch. Disconnect hoses from separator and tanks.

Remove separator and tanks. Unscrew battery strap xings and remove.

Undo battery terminals and remove. Remove batteries.

9. The batteries are to be disposed of safely, as according to local government guidelines.

10. Only use genuine Numatic replacement batteries.

11. Do not allow the batteries to become fully discharged; it may not be possible to re-charge them.

Batteries should not be discharged below 9.5 volts with 10 amps owing.

12. Do not allow one battery to be discharged separately to the other.

13. Do not mix batteries from dierent machines.

14. The batteries tted to this product are Valve Regulated Lead Acid (VRLA) gel electrolyte type.

The tting of any other type of battery may cause a safety hazard.

15. Disconnect the fuse between the batteries before cleaning or maintenance.

Battery Care

1. Always re-charge the batteries after use. This can be done at any time its not necessary to wait until they are fully discharged;

they do not develop a “memory”.

2. Leaving the charger to operate for a minimum of 4 hours after the green light has come on, at least weekly, will prolong battery life.

3. Do not store the machine with the batteries discharged.

Precautions when working with batteries

Daily

Keep the machine clean.

Ensure brushes/ pads/ squeegee/ lters are in good condition.

Check for any worn or damaged parts and replace immediately.

Drain and rinse dirty water tank after every use.

Store machine with brush deck secured in the elevated position.

Weekly – as daily and –

Check brush or pad and skirt and rinse.

Check oor tool blades for wear and wipe clean.

Clean separator assembly including lter and check condition of seal.

Flush out system with clean water and clean lters.

Do not steam clean or pressure wash.

Batteries

Always re-charge the batteries after use.

Charge for a minimum of 4 hours after the green light has come on, this will prolong battery life.

TwinTec

Maintenance

Battery Care

1. Battery Storage:

a. Batteries must be stored in a dry, level and clean location not exceeding a temperature range of 5°C to 25°C.

b. Batteries must by fully charged after 6 months when on-the-shelf and as a minimum every 3 months thereafter or if the battery voltage

reduces to 12.6V.

c. Batteries must be put into use within 12 months of the date of manufacture, failure to do so will lead to reduced capacity in the eld.

(battery date code) - silver label on the battery - (e.g. 1649) = Year - 2016 / Week - 49.

d. If a battery reaches 10.5V, irreversible damage has occurred. Under this condition, a battery should not enter into service and should be

disposed of according to local authority guidelines.

2. During Use:

a. Batteries must be recharged after every use regardless of machine run time

b. If the machine is to be left dormant for any length of time complete the following:

i. Fully charge the batteries and remove the battery fuses

ii. Every 3 months insert the fuses and recharge

iii. Do not leave batteries dormant for more than 6 months

3. Warranty:

a. Batteries are warranted for 600 cycles (2 Years) providing all battery care rules are followed

b. To claim warranty the following details must be supplied

i. Serial number of the machine

ii. Battery date code (Show picture of battery date code)

iii. Date purchased

iv. Proof of Purchase

v. Maintenance history and charging regime

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Spare Parts

Schematic Diagram

47

T 01460 68600

Part No. BRUSHES Part No. HOSES

903449 370 mm Polyscrub Brush (2 required) 900903 Hose Closure (Top Tank)

903994 370 mm Nyloscrub Brush (2 required) 903341 Hose Closure ( Bottom Tank)

606551 400 mm Long Life Brush (2 required) 902468 Top Tank Hose (Adjustable Flow)

900524 360 mm NuLoc2 Drive Board (2 required)

Part No. GENERAL PARTS

Part No. SQUEEGEE

206953 Detent Pin

903281 Squeegee Knob 204116 Rear Castor

215006 Squeegee Castor Wheel 220386 Charging Lead V17 - UK

606319 Squeegee Castor Assembly Set 221047 40AmpMaxiFuse(BatteryMachine)

900519 Squeegee 750 Blade Set 230104 30AmpMaxiFuse(BrushMotor)

904699 Complete 750 Squeegee Assembly 221091 20AmpMaxiFuse(VacMotor)

Part No. FILTERS

903066 2.5 Amp Fuse (Safety Fuse)

208888 Clean Water Filter 903683 Anti-Static Strap

903283 Filter Basket 204115 Drive wheel (Traction)

903285 Filter Basket Lid

237688 Foam Filter Body

208947 Foam Filter

208949 Float Switch Attachment

TGB 8572/200T

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Numatic TGB8572 Owner Instructions

Numatic TGB8572 Owner Instructions

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