Lode Valiant Plus 932902 User manual

Service manual

TREADMILL

ERGOMETERS

0344

Service manual Valiant treadmill V1.00

Intended Use

A Lode treadmill is a diagnostic tool intended to be used as a stress test device in a medical

environment. The main goal of the use of a Lode treadmill is to create reproducible stress

tests. The following parameters can be measured:

• Speed (km/h or Miles/h)

• Time (minutes and seconds)

• Distance (km Miles Meters)

• Optional: Heart rate (beats per minute)

• Grade (%)

In combination with other diagnostic tools, like ECG or pulmonary function equipment, other

important physiological data can be obtained, allowing a physician to evaluate a test subject’s

physical status.

A Lode treadmill is designed both for manual operation and control by external ECG-,

pulmonary equipment. In combination with optional software, the ergometer can also be

controlled by a PC.

The Lode treadmill has to be operated under the supervision of well-trained medical specialists,

like cardiologists, pulmonologists and physiotherapists. The ultimate judgment whether a test

subject should undertake a stress test with an ergometer and which protocols should be used

must be made by the responsible medical specialist, based on the limitations of each

individual, the medical history and all other applicable circumstances. Neither Lode BV nor her

distributors take any responsibility for the final use of its equipment.

Contra Indication

The Lode treadmills are to be operated by classified personnel only. As stated in the

intended use, the Lode treadmills are intended to be used in a medical environment. During the

intended use the test subject will deliver energy. Application of the wrong dosis of energy

could lead to permanent damage of the test subject’s health.

Maintenance

The Lode treadmills should be calibrated once a year. In case any damage is observed of the

Lode treadmill. Lode B.V. or her representative should be informed in order to execute the

necessary repair(s). Service of the Lode treadmills is restricted to factory-trained personnel

only.

Precautions

Caution: This device should only be sold by, or on the order of authorized persons.

Caution: Not suitable for use in the presence of flammable anaesthetics.

Possible hazards

Using the Lode treadmills according to intended use, contra indications, maintenance,

precaution and common sense stated above may not eliminate all hazards. Possible residual

hazards could be: wrong installation, wrong use, wrong dose, wrong interpretation of

readings, mechanical breakdown of parts, software failure.

Service manual Valiant treadmill V1.00

List of Symbols used

On/Off switch

External Input

External Output

Type B Electrical Safety

Separate collection of electric and electronic equipment

Manufacturer information:

Lode BV

Zernikepark 16

NL-9747 AN Groningen,

The Netherlands

℡: +31 50 571 28 11

 : +31 50 57167 46

@ : [email protected]

 : www.lode.nl

Service manual Valiant treadmill V1.00

Warnings

Observe the following precautions when servicing the treadmill:

• Do not start the walking belt when someone is on the treadmill. The belt could start

moving immediately, and sudden start and subsequent loss of balance could cause

serious personal injury.

• High voltage is present when the treadmill hood is removed and the treadmill is

plugged in.

• Do not wear loose clothing around the rotating machinery.

• Never place your fingers near rotating parts.

Service manual Valiant treadmill V1.00

Tabel of contents

1 TECHNICAL SPECIFICATIONS............................................................................................................ 7

1.1 TECHNICAL SPECIFICATIONS VALIANT 932900 & 932910.................................................................... 8

1.2 TECHNICAL SPECIFICATIONS VALIANT REHAB 932901 & 932911...................................................... 10

1.3 TECHNICAL SPECIFICATIONS VALIANT PLUS 932902 & 932912......................................................... 12

2 FINAL ASSEMBLIES.............................................................................................................................. 14

2.1 FINAL ASSEMBLY VALIANT 932900 & VALIANT REHAB 932901........................................................ 15

2.2 FINAL ASSEMBLY VALIANT PLUS 932902........................................................................................... 16

2.3 CONTROLUNIT ASSY ........................................................................................................................... 17

3 PROCEDURES.......................................................................................................................................... 18

3.1 REPLACEMENT CONTROLLER BOARD .................................................................................................. 19

3.2 REPLACEMENT INSTRUCTION GRADE POTENTIOMETER....................................................................... 24

3.3 REPLACEMENT INSTRUCTION GRADE MOTOR...................................................................................... 27

3.4 REPLACEMENT INSTRUCTION BELT & DECK........................................................................................ 29

3.5 RS232 SETUP...................................................................................................................................... 34

4 SCHEMATICS AND LAY-OUTS........................................................................................................... 35

5 TROUBLE SHOOTING........................................................................................................................... 37

5.1 ERROR MESSAGE “STOP”.................................................................................................................. 38

6 MAINTENANCE ...................................................................................................................................... 40

6.1 GENERAL MAINTENANCE ................................................................................................................... 41

6.2 SPEED CALIBRATION........................................................................................................................... 42

6.3 GRADE CALIBRATION ......................................................................................................................... 46

6.4 WALKING BELT TENSION .................................................................................................................... 48

6.5 WALKING BELT ALIGNMENT............................................................................................................... 49

6.6 MOTOR BELT TENSION ........................................................................................................................ 50

6.7 INCLINATION SYSTEM ......................................................................................................................... 51

Service manual Valiant treadmill V1.00

Service manual Valiant treadmill V1.00 7

1 Technical specifications

Service manual Valiant treadmill V1.00 8

1.1 Technical specifications Valiant 932900 & 932910

LODE TREADMILL VALIANT 932900 & 932910

SPEED RANGE

- km/h 0,5 – 20 km/h

- mph 0.3 – 12 mph

HEIGHT ADJUSTMENT FRONT SIDE 0 – 25%

WALKING SURFACE 50 x 150 cm

MAXIMUM PATIENT WEIGHT 160 kg

POWER REQUIREMENTS 230 VAC, 50-60 Hz

115 VAC, 50-60 Hz. ( Between two Phases)

- Motor 1,8 kW

DIMENSIONS (L x B x H), cm 213 x 90 x 135 cm

WEIGHT 149 kg

ENVIRONMENTAL CONDITIONS

Operational:

- temperature ºC (ºF) 14 – 40 ºC (57 – 104 ºF)

- humidity ( non condensing) % 30 - 90

- air pressure kPa 70 - 106

Storage:

- temperature ºC (ºF) -25 - 70ºC (13 – 167 ºF)

- humidity ( non condensing) % 10 - 95

- air pressure kPa 50 - 106

STANDARD & SAFETY NORMS ISO 9001:2000, ISO 13485:2003, IEC 601-1

SAFETY / EMERGENCY STOP

- magnetic lanyard standard

- stop button optional

INTERFACE RS232

HEARTRATE optional

REAR ELEVATION

- mechanically: –10% – 0% optional

- electrically: -10% - 0% optional

Service manual Valiant treadmill V1.00 9

LODE TREADMILL VALIANT 932900 & 932910

ENTRANCE PLATE optional

ANTI SLIP STRIPS optional

SIDE HANDRAILS FIXED (HEIGHT 850 MM) optional

SIDE HANDRAILS ADJUSTABLE optional

- height: 791 – 954 mm

- width : 440 – 975 mm

PEDIATRIC FRONT HANDRAIL optional

PEDIATRIC SIDE HANDRAIL optional

- height: 600 - 763 mm

- width : 440 – 975 mm

ARM SUPPORT optional

WIDER / LONGER RUNNING SURFACE optional

SAFETY BELT AND FALLSTOP optional

MOBILE FALLSTOP optional

BODY WEIGHT UNLOAD SYSTEM optional

Service manual Valiant treadmill V1.00 10

1.2 Technical specifications Valiant Rehab 932901 & 932911

LODE TREADMILL VALIANT 932901 & 932911

SPEED RANGE

- km/h 0,1 – 12 km/h

- mph 0.1 – 7.5 mph

HEIGHT ADJUSTMENT FRONT SIDE 0 – 25%

WALKING SURFACE 50 x 150 cm

MAXIMUM PATIENT WEIGHT 160 kg

POWER REQUIREMENTS 230 VAC, 50-60 Hz

115 VAC, 50-60 Hz. ( Between two Phases)

- Motor 1,8 kW

DIMENSIONS (L x B x H), cm 213 x 90 x 135 cm

WEIGHT 149 kg

ENVIRONMENTAL CONDITIONS

Operational:

- temperature ºC (ºF) 14 – 40 ºC (57 – 104 ºF)

- humidity ( non condensing) % 30 - 90

- air pressure kPa 70 - 106

Storage:

- temperature ºC (ºF) -25 - 70ºC (13 – 167 ºF)

- humidity ( non condensing) % 10 - 95

- air pressure kPa 50 - 106

STANDARD & SAFETY NORMS ISO 9001:2000, ISO 13485:2003, IEC 601-1

SAFETY / EMERGENCY STOP

- magnetic lanyard standard

- stop button optional

INTERFACE RS232

HEARTRATE optional

REAR ELEVATION

- mechanically: –10% – 0% optional

- electrically: -10% - 0% optional

Service manual Valiant treadmill V1.00 11

LODE TREADMILL VALIANT 932901 & 932911

ENTRANCE PLATE optional

ANTI SLIP STRIPS optional

SIDE HANDRAILS FIXED (HEIGHT 850 MM) optional

SIDE HANDRAILS ADJUSTABLE optional

- height: 791 – 954 mm

- width : 440 – 975 mm

PEDIATRIC FRONT HANDRAIL optional

PEDIATRIC SIDE HANDRAIL optional

- height: 600 - 763 mm

- width : 440 – 975 mm

ARM SUPPORT optional

WIDER / LONGER RUNNING SURFACE optional

SAFETY BELT AND FALLSTOP optional

MOBILE FALLSTOP optional

BODY WEIGHT UNLOAD SYSTEM optional

Service manual Valiant treadmill V1.00 12

1.3 Technical specifications Valiant Plus 932902 & 932912

LODE TREADMILL VALIANT PLUS 932902 & 932912

SPEED RANGE

- km/h 1 – 25 km/h

- mph 0.6 – 15.6 mph

HEIGHT ADJUSTMENT FRONT SIDE 0 – 25%

WALKING SURFACE 60 x 170 cm

MAXIMUM PATIENT WEIGHT 160 kg

POWER REQUIREMENTS 230 VAC, 50-60 Hz

115 VAC, 50-60 Hz. ( Between two Phases)

- Motor 1,8 kW

DIMENSIONS (L x B x H), cm 233 x 102 x 135 cm

WEIGHT 170 kg

ENVIRONMENTAL CONDITIONS

Operational:

- temperature ºC (ºF) 14 – 40 ºC (57 – 104 ºF)

- humidity ( non condensing) % 30 - 90

- air pressure kPa 70 - 106

Storage:

- temperature ºC (ºF) -25 - 70ºC (13 – 167 ºF)

- humidity ( non condensing) % 10 - 95

- air pressure kPa 50 - 106

STANDARD & SAFETY NORMS ISO 9001:2000, ISO 13485:2003, IEC 601-1

SAFETY / EMERGENCY STOP

- magnetic lanyard standard

- stop button optional

INTERFACE RS232

HEARTRATE optional

REAR ELEVATION

- mechanically: –10% – 0% optional

- electrically: -10% - 0% optional

Service manual Valiant treadmill V1.00 13

LODE TREADMILL VALIANT PLUS 932902 & 932912

ENTRANCE PLATE optional

ANTI SLIP STRIPS optional

SIDE HANDRAILS FIXED (HEIGHT 850 MM) optional

SIDE HANDRAILS ADJUSTABLE optional

- height: 791 – 954 mm

- width : 440 – 975 mm

PEDIATRIC FRONT HANDRAIL optional

PEDIATRIC SIDE HANDRAIL optional

- height: 600 - 763 mm

- width : 440 – 975 mm

ARM SUPPORT optional

WIDER / LONGER RUNNING SURFACE optional

SAFETY BELT AND FALLSTOP optional

MOBILE FALLSTOP optional

BODY WEIGHT UNLOAD SYSTEM optional

Service manual Valiant treadmill V1.00 14

2 Final assemblies

Service manual Valiant treadmill V1.00 15

2.1 Final assembly Valiant 932900 & Valiant Rehab 932901

Item no.

Quantity per assy

Part Number

Description

1 1 932962 CONTROL UNIT

2 1 932935 STICKER VALIANT

3 1 932950 WALKING BELT

4 1 932951 DECK

5 2 932960 COVER EXTRUSION PROFILE

6 1 932321 ASSY ROLLER REAR

8 2 932934 STICKER SIDE BARS

9 4 932167 COSMETIC STICKER

10 2 932159 FRONT WHEEL VALIANT

11 1 932928 COVER VALIANT

12 1 ON REQUEST FRONT HANDRAIL

Service manual Valiant treadmill V1.00 16

2.2 Final assembly Valiant Plus 932902

Item no.

Quantity per assy

Part Number

Description

1 1 932962 CONTROL UNIT

2 1 932935 STICKER VALIANT

3 1 932950 WALKING BELT

4 1 932951 DECK

5 2 932960 COVER EXTRUSION PROFILE

6 2 932981 BALL BEARING ROLLER

8 2 932934 STICKER SIDE BARS

9 4 ON REQUEST COSMETIC STICKER

10 2 932973 FRONT WHEEL VALIANT

11 1 932928 COVER VALIANT

12 1 ON REQUEST FRONT HANDRAIL

Service manual Valiant treadmill V1.00 17

2.3 Controlunit assy

Item Number

Quantity per assy

Partnumber

Description

1 1 932149 COVER LEFT, CONTROLUNIT

2 1 932937 KEYBOARD FOLIE CONTROL UNIT

3 1 932148 COVER RIGHT, CONTROLUNIT

4 1 932952 MAGNET EMERGENCY SWITCH

5 1 932969 DUMMY PLUG EMERGENCY SWITCH

6 1 932700 MAINBOARD CONTROL UNIT ( INCL.RS232 CONNECTOR)

7 4 -- SCREW M4 X 12

Service manual Valiant treadmill V1.00 18

3 Procedures

Service manual Valiant treadmill V1.00 19

3.1 Replacement controller board

1. Open the control unit by removing the four Allen screws at the back of the control unit

(fig 1)

2. Remove the two black side covers. (fig 2 and fig 3)

3. Take the control board out by sliding the board from the clips (fig 4)

4. Remove the connectors from the board (fig 5, fig 6 , fig 7 and fig 8)

5. Take out the cable clamb from the flatcable (fig 9)

6. Slide out the control board (fig 10)

7. Remove the screw (M8) that holds the control panel (fig 11)

8. Take off the aluminium housing (fig 12)

9. If you need to replace the 25-wire ribbon cable that runs through the chassis of the

handgrip, cut-off the connector at one end and pull the ribbon cable out.

10. To pull the new cable through the chassis use a fishing tape and slide it through the

pipe first (fig 13)

11. Use a pair of tweezers to grab the end of the fishing tape(fig 14)

12. Pull out the fishing tape ( fig 15)

13. Connect the new ribbon cable with tape to the fishing tape (fig 16)

14. Guide the cable through the hole while you pull the fishing tape ( fig 17 and fig 18)

15. Push the cable into the control unit (fig 19)

16. Install the control unit in reversed order as described above.

17. The connector on the 26 wire flat cable should be connected with the marked cable

(red/bleu) at the side of the connector with the square solder island. Best visible at the

not component side of the circuit board.

18. Be careful the ribbon cable can be connected in two ways. See (fig 20) for the correct

connection.

19. Do not forget to place the dummy plug in the control unit at the treadmill, which has

to be used when there is no extra emergency stop installed at the handle bar (fig 21

and fig 22)

20. If the Valiant has been controlled by an external device do not forget to set the correct

RS232 protocol and baudrate for the communication.

Service manual Valiant treadmill V1.00 20

Fig 1 Fig 2

Fig 3 Fig 4

Fig 5 Fig 6

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Lode Valiant Plus 932902 User manual

Lode Valiant Plus 932902 User manual

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