SCMI SUPERSET XL Operation And Maintenance

USO E MANUTENZIONE

OPERATION AND MAINTENANCE

FONCTIONNEMENT ET ENTRETIEN

BETRIEBS- UND WARTUNGSANLEITUNG

USO Y MANTENIMIENTO

SUPERSET XL

SCORNICIASCORNICIA

SCORNICIATRICE ATRICE A

TRICE ATRICE A

TRICE AUTUT

UTUT

UTOMAOMA

OMAOMA

OMATICATICA

TICATICA

TICA

AUTOMATIC PLANING AND MOLDING MACHINE

MOULURIERE AMOULURIERE A

MOULURIERE AUTUT

UTUT

UTOMAOMA

OMAOMA

OMATIQTIQ

TIQTIQ

TIQUEUE

UEUE

UE

PRPR

PROFILFRÄSAOFILFRÄSA

OFILFRÄSAOFILFRÄSA

OFILFRÄSAUTUT

UTUT

UTOMAOMA

OMAOMA

OMATT

TT

T

MOLDURERA AMOLDURERA A

MOLDURERA AUTUT

UTUT

UTOMAOMA

OMAOMA

OMATICATICA

TICATICA

TICA

(USA)(USA)

(USA)

Questo manuale è da conservare per futuri riferimenti e dovrà sempre seguire la macchina

This manual is to be kept for future reference and must always accompany the machine.

Ce manuel doit être conservé pour de futures références et devra toujours suivre la machine.

Das Handbuch ist für künftigen Gebrauch aufzubewahren und muß stets die Maschine begleiten.

Este manual tiene que conservarse para futuras referencias y tiene que estar junto con la máquina.

0000571057C 1-1

1.1

SUPERSET XL CNusa1

GENERAL INFORMATION

Pagine Totali compresa copertrina e retro N°105

Data

N° Bolla

Firma N° Modifica N° Bolla

Data N°

LIBRETTO USO e MANUTENZIONE

SUPERSET XL

SCMI cannot be held responsible for damages resulting from use not described in this manual or from improper

maintenance.

Contact your local dealer for any requirements or advice on use.

MACHINE OPERATORS

Personnel who will be working on the machine must, apart from being professionally trained for the job, read

the manuals paying particular attention to the safety regulations and the paragraphs relative to his area of

competence.

The machine operators are identified as follows:

PRODUCTION OPERATOR - responsible for production

EXPERT OPERATOR - responsible for machine tooling and set-up

MAINTENANCE OPERATOR - responsible for machine maintenance

B11331

01/10/99

12/01/99

0000571057C

S.I.T./R.L. (05)

1.2 CNusa1 SUPERSET XL

GENERAL INFORMATION

ç These paragraphs address:

XXX

XX

XXX

XX

XXX

XX

X

XXX

XX

X

GENERAL INFORMATION...............................................SECTION 1

Machine operators ........................................................................................... 1.1

1-1 CORRESPONDENCE .................................................................................... 1.4

1-2 RECOMMENDATIONS ................................................................................. 1.4

1-3 MACHINE IDENTIFICATION ....................................................................... 1.5

1-4 CONDITIONS OF USE AND CONTRAINDICATIONS .............................. 1.5

1-5 CONCEPTS OF USE RELATED TO THE OPERATOR ................................. 1.6

1-6 SAFETY WARNINGS..................................................................................... 1.7

1-7 TECHNICAL CHARACTERISTICS............................................................... 1.9

1-8 NOISE LEVEL ................................................................................................ 1.12

1-9 OVERALL DIMENSIONS.............................................................................. 1.13

1-10 WORK AREAS AND STATIONING.............................................................. 1.14

INSTALLATION................................................................... SECTION 2

2-1 MACHINE UNLOADING .............................................................................. 2.2

2-2 POSITIONING................................................................................................ 2.2

2-3 LEVELLING .................................................................................................... 2.2

2-4 ELECTRICAL CONNECTION AND EARTHING......................................... 2.4

2-5 CONNECTION TO SUCTION SYSTEM...................................................... 2.6

2-6 PNEUMATIC CONNECTION ....................................................................... 2.8

2.7 SAFETY DEVICES USED .............................................................................. 2.10

USE AND ADJUSTMENTS................................................ SECTION 3

3-1 CONTROL PANEL ......................................................................................... 3.2

3-2 STARTING THE MACHINE ........................................................................... 3.11

3-3 STOPPING THE MACHINE .......................................................................... 3.11

3-4 EMERGENCY STOP ...................................................................................... 3.11

3-5 AUTO-BRAKING MOTOR............................................................................ 3.12

OPERATING UNITS ..............................................................SECTION 4

4.1 TOOL ADJUSTMENT AND LOCKING ON SPINDLES ........................... 4.2

4.2 OPERATING UNITS ..................................................................................... 4.6

4.2.1 BOTTOM HORIZONTAL SPINDLE.................................................................... 4.6

4.2.2 RIGHT VERTICAL SPINDLE .............................................................................. 4.8

4.2.3 LEFT VERTICAL SPINDLE................................................................................. 4.10

4.2.5 TOP HORIZONTAL SPINDLE ............................................................................. 4.12

4.2.6 SECOND BOTTOM HORIZONTAL SPINDLE................................................... 4.14

4.3 TOP MOBILE UNIT...................................................................................... 4.16

4.4 INLET GUIDE AND TABLE .......................................................................... 4.18

4.5 UNIVERSAL SPINDLE UNIT..........................................................................4.20

1.3

SUPERSET XL CNusa1

GENERAL INFORMATION

ç These paragraphs address:

X

XXX

X

XX

XXX

XX

XXX

XX

ADJUSTMENT AND USE OF OPTIONAL UNITS ......SECTION 10

10.1 KNIFE ADJUSTMENT DEVICE ................................................................. 10.2

10.2 TANDEM FEED UNIT IN FRONT OF RIGHT VERTICAL SPINDLE ...... 10.2

10.3 VERTICAL PRESSER .................................................................................. 10.4

10.4 ADDITIONAL EQUIPMENT FOR NARROW PIECES ............................. 10.4

10.5 MANUALLY OPERATED TABLE LUBRICATION PUMP......................... 10.6

10-6 AUTOMATIC TABLE LUBRICATION PUMP ............................................ 10.6

10-7 METRE COUNTER...................................................................................... 10.8

10-8 HOUR COUNTER ....................................................................................... 10.8

10-9 TW0-SECTOR PRESSURE SHOE POSITIONED AFTER THE UNIT ...... 10.10

AUTO-BRAKING MOTOR.................................................SECTION 19

19-1 AUTO-BRAKING MOTOR...................................................................... 19.2

19-2 “ELETTRO ADDA” AUTO-BRAKING MOTOR ................................. 19.4

19-3 “LAFERT” AUTO-BRAKING MOTOR.................................................. 19.6

MAINTENANCE ..................................................................SECTION 20

20-1 MACHINE CLEANING .............................................................................. 20.2

20-2 PERIODIC LUBRICATION ........................................................................ 20.2

20-3 PNEUMATIC SYSTEM .............................................................................. 20.4

20-4 BOTTOM HORIZONTAL OPERATING UNIT BELT TENSIONING ..... 20.6

20-5 TOP HORIZONTAL OPERATING UNIT BELT TENSIONING .............. 20.6

20-6 RIGHT VERTICAL OPERATING UNIT BELT TENSIONING ............... 20.6

20-7 LEFT VERTICAL OPERATING UNIT BELT TENSIONING .................. 20.8

20-8 OPERATING UNIT BELT REPLACEMENT ............................................ 20.8

20-9 VARIATOR TIMING BELT REPLACEMENT .......................................... 20.10

20-10 INSPECTION OF SAFETY DEVICES ...................................................... 20.10

20-11 REMOVAL - STORAGE - DEMOLITION ................................................ 20.11

20-12 EMERGENCY CONDITIONS ................................................................... 20.11

20-13 TROUBLESHOOTING ............................................................................... 20.12

1.4 CNusa1 SUPERSET XL

GENERAL INFORMATION

1-1 CORRESPONDENCE

When writing or phoning the dealer or SCMI for any reason concerning the machine, always supply the following

information:

1) Machine model

2) Serial number

3) Voltage and frquency

4) Date of purchase

5) Name of dealer where the machine was purchased

6) Detailed description of any faults found

7) Detailed description concerning the specific machining to be carried out

8) Period of use - number of hours of operation

Manufacturer’s address

SCM GROUP USA INC.

SCM I DIVISION

2475 Satellite Blvd

Suite B

Duluth, GA 30136

Tel. 001-770-8138818 - Fax. 001-770-8138819

E-mail:[email protected]

1-2 RECOMMENDATIONS

In drawing up this manual all the operations relative to regular maintenance have been taken into consideration.

It is recommended not to carry out any operation not described in this manual.

All operations requiring assembly or disassembly of parts must be carried out by authorised technicians.

The machine may only be used by trained personnel aware of the risks connected with its use.

Observe the accident-prevention regulations and the rules of safety and industrial medicine in force in the country

where the machine is used.

Note:

- To request information concerning the electrical system, provide the data listed on the plate below, located on

the inside of the access door to the electric compartment.

FORNIT. Company which has executed the electrical system

DATA Date of construction of electric control unit

CODICE DISTINTA Electrical component list number

N. Wiring diagram number

VOLT RETE Machine power supply mains voltage (V)

VOLT AUX Auxiliary circuits power supply voltage (V)

VOLT FRENO Motor brake power supply voltage (V)

Hz Electrical frequency in Hz

FASE Number of power supply phases

MACCH. / TIPO Machine type CODICE

SCHEMA

FORNIT.

TIPO DATA

VOLT

RETE Hz kW FASI

DIS. CODICE

A

1.5

SUPERSET XL CNusa1

GENERAL INFORMATION

1-3 MACHINE IDENTIFICATION

The machine is identified by the punched text on the metallic plate located on the side of the base.

1.2

Ref.

Mod. Machine model

Matr. Serial number

Ref. Internal reference

Comp. No. of machine composition

N Gross weight expressed in Newton

kg Weight

Un Nominal electric voltage expressed in Volt

~ F Number of phases

Hz Electrical frequency in Hz

In Rated current in Amperes

1-4 CONDITIONS OF USE AND CONTRAINDICATIONS

This machine must only be used for cutting of wood or similar materials. “Similar materials” means materials with

technological and physical characteristics similar to those of wood for which the machining mechanism and

shaving removal is similar.

Materials different from those quoted above, not being assimilated with wood, are consequently excluded.

Wood or similar materials must be without foreign bodies (e.g. nails, stones, etc.).

Any damage caused by machining them shall be the sole responsibility of the user.

DIMENSIONS OF THE PIECE TO BE MACHINED

The maximum dimensions of the machined pieces are: ................................... height 120(*) mm x width 230(**) mm

Considering that the maximum removal is 10 mm, the maximum dimension of the pieces to be machined may be:

height 140 mm x width 250 mm

With the option to remove from 10 mm to 0.1 mm, the minimum dimension of the machined piece

may be: ................................................................................................... height 6(1) mm x width 25(2) mm

The minimum length of the piece with single feed is: .............................................................................. 620(3) mm

(*) with 145 mm ø tool mounted on the top horizontal unit

(**) with 145 mm ø tool mounted on the left vertical unit

with 125 mm ø tool mounted on the left vertical unit of machine with electronic control (optional).

(1) with positioning through electronic control (optional).........................................minimum height 10 mm

(2) with relevant optional (kit for minimum working width) ..................................... minimum width 15 mm

(3) with relevant optional (reduction of traction distance between centres) ............minimum length 450 mm

USABLE TOOLS

The machine has been designed for exclusive use of tools in conformity to safety current standards of the country in which

they will be used, suitable for the type of material to be machined.

The link between the tool diameter and the tool height at parity of rotation speed is defined in the table in Chapter 4.1.

ENVIRONMENT

The machine may be operated in the following ambient conditions:

Humidity: max. 90%

Temperature: min. +1°C max. +40°C

Altitude: max. 1,000 m above sea level (over this level consult the manufacturer)

The machine may only be operated in closed environments.

The machine may not be operated in explosive environments.

N

1.6 CNusa1 SUPERSET XL

GENERAL INFORMATION

PROHIBITIONS OF USE

It is prohibited to:

- use the machine in a way different from that specified;

- use the machine without the protections provided for each machining operation, or with only part of them;

- use rotating operating units to assist piece feed;

- use materials different in type and dimensions from those already stated;

- use tools not in conformity to safety current standards of the country in which they will be used, or with incompatible

dimensions (see table in Chapter 4.1);

- make modifications to the machine.

Any damage deriving from improper use is the sole responsibility of the user.

RESIDUAL RISKS

Despite observance of the safety regulations and use according to the rules described in this manual, the

following residual risks may still be present:

- With the machine in manual mode, some of the protections are necessarily lacking, e.g. the

horizontally-pivoted protection open, to allow tooling and machine set-up (expert operator task).

- Possible collision of tools with other machine parts during adjustment (expert operator task).

- Contact with the tool

-Contact with rotating elements, such as belts, tool spindles, pulleys, traction and motion transmission

devices.

-Danger of generating sparks in case of contact between rotating tools and foreign bodies.

- Hazard due to inhalation of dust in case of working with inadequate aspiration.

- Hazard due to exposure to noise.

- Danger of electric shock from live elements.

- Piece recoil at inlet until it is dragged by the traction wheels.

- Possible risk of getting trapped and/or sheared if the user adds conveyors or sliding tables at the

machine outlet.

1-5 CONCEPTS OF USE RELATED TO THE OPERATOR

On the control panel there is one or more key selectors.

These selectors enable use of the machine according to precise settings and safe operating logic.

Only the expert operator may drive these selectors; improper use may cause precarious conditions of use and

dangerous situations.

On completion of the necessary adjustment and set-up operations to which the selectors give access, the

expert operator must extract the keys from the control panel and authorise the production operator to use

the machine.

It is also indispensable to have 2 suitable padlocks available to lock the main switch of the electrical power supply

and the main valve of the pneumatic system (if present).

The door of the electric box is closed with one or more locks. The key to open the box is provided with the

machine. In normal operating and maintenance conditions the door must always be closed.

The expert operator is responsible for and custodian of all the keys.

1.7

SUPERSET XL CNusa1

GENERAL INFORMATION

1-6 SAFETY WARNINGS

Carefully read this instruction manual before starting the machine.

Observe all the instructions, warnings and danger signs affixed to the machine and check that these are always

maintained intact and perfectly legible.

This machine has been constructed to offer maximum safety, distinguished at the time of its construction, together

with best performance.

Arbitrary modifications made to the machine shall relieve the manufacturer of any liability for damages

which may derive from it.

PROCEDURES FOR WORKING SAFELY

- A clear working area around the machine is fundamental for safety: the floor must be flat, well-kept and free

of material, e.g. shavings, scraps, etc.

- Sufficient lighting must be provided, general or localised at the workstation, min. 300 LUX.

- Be careful with objects which may cause accidents: take off rings, watches, bracelets and ties, tie sleeves

around the wrists and tie up hair.

- Wear clothing in conformity with the safety regulations including:

- suitable shoes as per the safety regulations;

- hearing protection;

- respiratory tract protection;

- protective glasses or screens;

- gloves to handle tools and raw materials;

- The operator must never leave the machine unattended during operation.

- During cleaning, maintenance, identification and correction of faults, the safety procedures provided must

be applied.

- The Use-Maintenance manual must be kept near the machine so that it may be consulted at any time.

FOR ALL TOOL CHANGE, CLEANING OR MAINTENANCE OPERATIONS, SET ALL THE

SWITCHES TO ZERO AND PADLOCK THEM.

OPERATOR TRAINING

It is important that all the operators receive adequate training, which includes information relative to the

dangers associated with use of the machine and the precautions to take. In particular:

- the machine operating principles, proper use, correct use of the protections which must periodically be

checked.

- how to handle the pieces at the time of use;

- the position of the hands before, during and after machining.

The operators must furthermore be trained for firefighting operations.

GUARDS

The machine must not be used if all the guards and other safety devices necessary for machining are not in

position, in good operating condition and have not undergone proper maintenance.

NOISE

The operator must be informed concerning the noise levels which may be generated during normal use of

the machine and the factors which affect the exposure to noise. The factors include:

- correct tool selection;

- correct speed selection;

1.8 CNusa1 SUPERSET XL

GENERAL INFORMATION

- tool and machine maintenance;

- type of material machined;

- importance and use of all the fences provided;

- proper use of personal protection (headsets, earplugs, etc.).

DUST

The operator must be informed concerning the risks caused by exposure to dust and the factors which affect

exposure. These factors include:

- tool and machine maintenance;

- relation between cutting speed and feed speed;

- type of material machined;

- importance of local aspiration on each operating unit (dust collection at source);

- proper adjustment of hoods, deflectors, hoppers;

- proper use of personal protection (masks, etc.).

The suction system must be connected to the machine and operational before starting machining.

DO NOT USE COMPRESSED AIR TO REMOVE DUST AND SHAVINGS.

MACHINE SAFETY

- The machine must not be used if the guards and safety devices are not active, in position, in good

condition and properly maintained.

- Never work pieces of dimensions not suited to the machine capacity (see dimensions of machined piece

in paragraph 1.4).

- Before mounting any tool, ensure that the mortising surfaces are well-cleaned and without dents.

SAFETY DURING MAINTENANCE

- Use only original SCMI spare parts.

- When maintenance operations need to be carried out, stop the machine, set the main electrical and

pneumatic switches to zero and padlock them.

- Completely stop the machine and ensure that the tools are standing still before proceeding with cleaning

or maintenance and before removing any protection for cleaning, inspection or maintenance.

- Carry out a routine check of the signalling devices of the electric panel: one by one switch on the tool

motor of each unit and check on the electric panel that the corresponding pilot light is on.

- Regularly and systematically check the efficiency of each safety device.

TOOLS

- Exclusively use tools in conformity to safety current standards of the country in which they will be used.

- Follow the instructions of the manufacturer for use, adjustment and repair of the tools.

- The speed limit (number of revolutions/min.) marked on the tool must not be exceeded.

- Ensure that the tools are perfectly balanced and sharpened and accurately splined and tightened.

- Never use cracked or deformed tools.

- Ensure that the spacing rings and the flanges are suitable for use as declared by the manufacturer.

1.9

SUPERSET XL CNusa1

GENERAL INFORMATION

1-7 TECHNICAL CHARACTERISTICS

Max. working width (finished section) ............................................... 230 mm(OPT 240 mm)

Min. working width (finished section) .................................................. 25 mm (OPT 15 mm)

Max. working height (finished section) ....................................................................... 120 mm

Min. working height (finished section) ........................................................................... 6 mm

Minimum length of single piece .............................................. 620 mm (OPT 450 mm)

Feed speed ....................................5÷25 m/min(OPT 6÷36m/min)

Spindle rotation speedi ..................................... 6000 RPM (OPT 8300 RPM)

Spindle diameter .................................. 40 mm (OPT 50mm o 1"13/16)

Useful length of vertical spindles ............................................... 140 mm (OPT180 mm)

Useful length of horizontal spindles ....................................................................... 250 mm

Universal spindle length ....................................................................... 240 mm

Axial adjustment of vertical spindles with

respect to the table ..................................................................... 0÷80 mm

Axial adjustment of horizontal spindles with

respect to the right guide ..................................................................... 0÷45 mm

Axial adjustment of the planer spindle ..................................................................... 0÷45 mm

Minimum and maximum diameter of profiling tool ................................................................ 100-200 mm

Minimum and maximum diameter of tools

on planer spindle ................................................................ 120-140 mm

Profile capacity on 2nd bottom horizontal unit

with 200 mm ø tool ......................................................................... 15 mm

Motor power of tool-holder spindles ........................................... 4 kW (OPT up to 15 kW)

Feed motor power .............................................................3 HP (2,2 kW)

Feed roller diameter ....................................................................... 140 mm

Inlet table length ........................................... 2000 mm(OPT 2500 mm)

Quick adjustment for inlet guide and table ......................................................................... 10 mm

Net weight composition 1 ....................................................................... 2200 kg

Net weight composition 5 ....................................................................... 2350 kg

Net weight composition 2 ....................................................................... 2900 kg

Net weight composition 6 ....................................................................... 3050 kg

1.10 CNusa1 SUPERSET XL

GENERAL INFORMATION

Optionals

Optionals for feed systemo

- Pneumatic cut-out from control panel for feed unit located before the planer spindle

- Horizontal presser before planer with pneumatic cut-out from control panel.

- Tandem feed unit in front of right vertical unit with rapid cut-off.

- Tandem feed unit in front of universal unit with rapid cut-off.

- Traction wheels flanged in correspondence to the left vertical unit with manual horizontal movement.

- Supplementary vertical roller presser

- Supplementary steel feed roller, 140 x 25 mm

- Supplementary flanged steel feed roller, 140 x 25 mm

- Supplementary rubber feed roller, 140 x 25 mm

- Supplementary flanged rubber feed roller, 140 x 25 mm

- Supplementary knurled feed roller, 140 x 25 mm

- Supplementary flanged knurled feed roller, 140 x 25 mm

Optionals for table and guides

- Hardened insert on inlet table

- Chrome-plated antiwear work tables

- Grooved tables

- Supplementary tables with Rexilon inserts

Optionals for universal spindle unit

- Front and rear pressure pads to be applied on the hood

- Vertical pad presser to use the universal spindle from underneath

- Fitting on supplementary hood for glass stop recovery on the left side

- Static inverter to machine with continuously variable rotation speed from 1000 to 6000 rpm.

- Supplementary suction hood for blade of max. 250 mm.

Various optionals

- “Control 10 Plus” microprocessor electronic control. Allows automatic positioning from the control panel of the left vertical and

the top horizontal units for the different work sections.

- Automatic adjustment device for left vertical spindle to machine pieces of different width in rapid succession.

- Micrometric horizontal adjustment of working width.

- Front presser on hood of top horizontal with parallelogram movement.

- Two-sector pressure shoe located after the top horizontal spindle.

- Kit for glass stop cutting on right side by means of top horizontal spindle.

- Fitting for vertical cut with several blades with second bottom horizontal unit

- Safety device by means of anti-return breaker arms located at the machine inlet.

- 25 HP (18.5 kW) motor for second bottom horizontal unit.

- Inlet guide with bearings for automatic feeders.

- Electrical fitting for use of automatic loaders.

- Pump for work table lubrication with manual drive.

- Pump for work table lubrication with automatic drive.

- Manual centralised lubrication.

- Hour counter for hours of service.

- Metre counter with reset.

- Lighting inside the horizontally-pivoted protection.

- Auto-braking motor

1.11

SUPERSET XL CNusa1

GENERAL INFORMATION

COMPOSITIONS

Legend:

Bottom horizontal (planer) Top horizontal

Right vertical Left vertical Universal unit

Composition 1

Composition 2

Composition 5

Composition 6

1.12 CNusa1 SUPERSET XL

GENERAL INFORMATION

1-8 NOISE LEVEL

WARNING

The noise values are emission levels and not necessarily safe working levels. Although there is a correlation

between the emission levels and the exposure levels, it cannot reliably be used to determine whether or not further

precautions are required. The factors affecting the real exposure level include the duration of exposure, the

ambient characteristics, other sources of emission, such as the number of machines and other adjacent machining

operations.

The exposure levels may also vary from country to country.

However, this information allows the user of the machine to make a better evaluation of the dangers and risks.

Some factors which reduce exposure to noise are:

- Correct tool selection

- Correct speed selection

- Tool and machine maintenance

- Use of the anti-noise covers and protections supplied

- Proper use of hearing protection

Planing and profiling machine model: SUPERSET XL

As per test report: CSR No. 99033

Operating conditions: Planing

Reference norm: ISO 3746/79

Other reference regulations: ISO 7960/95 Annex H UNI EN ISO 11201-97

In idle without suction Running

Sound power

level emitted

dB W (A) [mW (A)] 88.4 [ 0.69 ] 101.5 [ 14.19 ]

Sound pressure level

at operator work

station inlet

dB (A) [dB max]

76.5 90.5 [ 101.1]

Sound pressure level at

operator work station

outlet

dB (A) [dB max]

68.6 84.4 [ 94.8 ]

Constant K = 2 [dB] according to prEN 12750

The above values are referenced to "free range" conditions in compliance with the

test methods as provided by the reference norm.

1.13

SUPERSET XL CNusa1

GENERAL INFORMATION

1615

3496 (*)

866 (*)

900

1600

57

1615

1600

4296 (*)

57

866 (*)

1145

900

1-9 OVERALL DIMENSIONS

COMPOSITIONS 1 AND 5

(*) + 500 mm with optional 2500 mm inlet table

COMPOSITIONS 2 AND 6

(*) + 500 mm with optional 2500 mm inlet table

1.14 CNusa1 SUPERSET XL

GENERAL INFORMATION

A

BC

C

*

min. 1000 mm

1-10WORK AREAS AND STATIONING

Legend:

A- Control station and insertion of material to be machined

B- Machined material unloading station

C- Outer control area or pedestrian passage

NOTE: The distance * must be 800 mm longer than the longest piece to be machined

CAUTION: Failing to respect the minimum free spaces may create dangerous conditions for the operator and the

personnel around the machine. Do not deposit goods of any kind within the zone limits.

2.1

SUPERSET XL

INSTALLATION

cnusa2

SECTION 2

INSTALLATION

2-1 MACHINE UNLOADING ............................................................................................................... 2.2

2-2 POSITIONING................................................................................................................................. 2.2

2-3 LEVELLING ..................................................................................................................................... 2.2

2-4 ELECTRICAL CONNECTION AND EARTHING.......................................................................... 2.4

2-5 CONNECTION TO SUCTION SYSTEM....................................................................................... 2.6

2-6 PNEUMATIC CONNECTION ........................................................................................................ 2.8

2.7 SAFETY DEVICES USED ............................................................................................................. 2.10

2.2 cnusa2 SUPERSET XL

INSTALLATION

2-1 MACHINE UNLOADING

Before unloading the machine, remove all the parts used for transport or packaging.

Lift the machine with a crane or other hoisting means, hooking the cables fitted with hooks in the special

attachments (B fig. 2.1). In the absence of suitable hooks, cables with slot may also be used for lifting; in this case

the horizontally-pivoted protection must be opened and the split pins removed from the pivot. Remove the pivots,

place the slots of the cables into position, re-insert the pivots and remount the split pins (C Fig. 2.1 – cable

attachment sequence).

NOTE: Respect the cable lengths indicated in Fig. 2.1.

During lifting avoid tearing or sudden movements.

As an alternative to the instructions above, the machine may also be lifted with a forklift truck equipped with forks

of suitable length, inserting the forks in the special openings indicated with plates (A Fig.2.1).

Adopt every caution to exclude any possibility of the machine turning over, securing it with cables to the structure

of the forklift truck.

Ensure that the crane, cables or lift truck have a capacity equal to or greater than the weight of the

machine.

The weight is indicated on the machine identification plate (see point 1-3).

2-2 POSITIONING

Select the best position, with good lighting (500 LUX minimum is recommended), taking into consideration the

connections to the electric line, the compressed air system, the scrap suction system, and easy maintenance. The

minimum free space around the perimeter of the machine must be 1000 mm, except in the operator zone for

starting and adjustments where it must be 1500 mm and at the operator work station at the outlet where the

distance must be equal to the maximum length of the machined piece plus 800 mm.

Check that the floor surface is solid (preferably in non-deformable material, a cement floor is recommended), so

that the base may find a uniform support at the contact points.

The machine is greased and oiled for reasons of transport.

Before starting work, thoroughly remove the grease from the working areas and the protections.

The base of the machine is fitted with special support feet inside which screws are fitted for machine levelling.

2-3 LEVELLING

Position the machine as convenient, and rest a high-precision level (0.05 mm per meter) on the ground table in

correspondence to each spindle, first longitudinally then transversally, making preliminary corrections by acting

on the screws (m12x25 hexagonal head in the accessory pack) which have been inserted under the feet. The

support bosses (P Fig. 2.1) supplied in the accessory pack are positioned between the screws and the floor.

Again adjust the screws, simultaneously checking the variations produced. An 0.1 mm planarity error is tolerable as

maximum value over the entire length of the work tables.

For transversal levelling place the level near the first spindle and move it by successive sections of 300 mm.

The inlet table must be perfectly aligned with the fixed table of the machine. Misalignment in both directions

between the two tables must not exceed 0.1 mm.

2.3

SUPERSET XL

INSTALLATION

cnusa2

max 90°

≥≥

≥ 1200mm

≥≥

≥ 1400mm

BC

A

P

2.1

2.4 cnusa2 SUPERSET XL

INSTALLATION

2-4 ELECTRICAL CONNECTION AND EARTHING

The electrical connection and the tests listed below must always be carried out by a specialised electrician.

Ensure that the electric line of the factory is sufficient to support the power of the machine and check that the mains voltage

corresponds to that of the machine.

Note: The ideal operating condition for the machine is to supply the exact voltage shown on the identification

plate in Fig. 2.2; (tolerance ± 5%).

Out of this range, adjust the power supply voltage.

On the machine identification plate, read the value of the total absorbed current (Amp).

Then, referring to the table below select the cable cross-sections, and the fuses to install upstream of the

machine. The fuses are of the “DELAYED FUSE” (AM) type.

AMPERE ASSORBITI

ELECTRICAL INPUT (AMPERE)

AMPERES ABSORBES

STROMAUFNAHME (AMPERE)

AMPERE ABSORBIDOS

SEZIONE CAVI

CABLE SECTION

SECTION CABLE mm2

KABELQUERSCHNITT

SECCION CABLES

FUSIBILI AM

AM FUSE

FUSIBLE AM

SICHERUNGEN

FUSIBLES AM

fino a/up to/ jusqu'à /bis 10. 2.5 12 A AM

da/from/de/von 10 a/to/à/bis 14 4.0 16 A AM

da/from/de/von 14 a/to/à/bis 18 6.0 20 A AM

da/from/de/von 18 a/to/à/bis 22 6.0 25 A AM

da/from/de/von 22 a/to/à/bis 28 10.0 32 A AM

da/from/de/von 28 a/to/à/bis 36 10.0 40 A AM

da/from/de/von 36 a/to/à/bis 46 16.0 50 A AM

da/from/de/von 46 a/to/à/bis 54 16.0 63 A AM

da/from/de/von 54 a/to/à/bis 76 25.0 80 A AM

da/from/de/von 76 a/to/à/bis 92 35.0 100 A AM

da/from/de/von 92 a/to/à/bis 110 50.0 125 A AM

Electrically isolate the machine by setting the main switch to zero and connect the 3 electrical cables (phases)

to the terminals L1, L2, L3 as in Fig. 2.2.

Connect the yellow-green cable (earth) to the terminal (PE) or marked with the symbol , and the neutral cable,

if present, to the terminal (N).

Should the machine be connected to a mobile power cable, use a flexible rubber cable marked with the symbols

H07RN-F or A07RN-F has to be in accordance safety current standards of the country in wich it will be used.

The relevant coupling outlet must comply with the DIN 49463 regulation and the international regulations

IEC309-1 and IEC309-2 or to safety current standards of the country in wich it will be used.

Carefully lock the cable clamp (G Fig. 2.2). Check that the spindle rotation direction is correct (the spindles must

rotate in the opposite direction to the piece feed) by starting the machine as described further on.

If the spindles do not turn in the right direction:

- Disconnect the power

- Invert two phases on the terminal board

- Retest the rotation direction.

Warning!!!: In normal operating and maintenance conditions, the door of the electric box must always remain

closed. It may only be opened by a specialised electrician using the special key provided with the

machine and kept by the expert operator.

The complete wiring diagrams and certificates may be found in the accessory bag.

2.5

SUPERSET XL

INSTALLATION

cnusa2

L2 L3

L1

PE

Ref.

G

2.2

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SCMI SUPERSET XL Operation And Maintenance

SCMI SUPERSET XL Operation And Maintenance

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