Miller
October
1989
FORM:
OM-861A
E
ttectlve
W
tth
Style
No
.
KA-1
MODEL:
RCDW-1
-J
RETURN
TO
FOLDER
OWNERS
MANUAL
IMPORTANT:
Read
and
understand
the
entire
contents
of
both
this
manual
and
the
power
source
manual
used
with
this
unit,
with
special
emphasis
on
the
safety
material
throughout
both
manuals,
before
installing,
operating,
or
maintaining
this
equipment.
This
unit
and
these
instructions
are
for
use
only
by
persons
trained
and
experienced
in
the
safe
operation
of
welding
equip
ment.
Do
not
allow
untrained
persons
to
install,
operate,
or
maintain
this
unit.
Contact
your
distributor
if
you
do
not
fully
understand
these
instructions.
MILLER
ELECTRIC
Mfg.
Co.
A
Miller
Group
Ltd..
Corrpany
P.O.
Box
1079
Appleton,
WI
54912
USA
Tel.
414-734-9821
PRINTED
IN
U.S.A
LIMITED
WARRANTY
EFFECTIVE:
MARCH
15,
1989
This
warranty
supersedes
all
previous
MILLER
warranties
and
is
exclusive
with
no
other
guarantees
or
warranties
expressed
or
implied.
LIMITED
WARRANTY
Subject
to
the
terms
and
conditions
hereof,
Miller
Electric
Mfg.
Co.,
Appleton,
Wisconsin
warrants
to
its
Distributor/Deaferthat
all
new
and
unused
Equipment
fur
nished
by
Miller
is
free
from
defectin
workmanship
and
material
as
of
the
time
and
place
of
delivery
by
Miller.
No
warranty
is
made
by
Miller
with
respect
to
engines,
trade
accessories
or
other
items
manufactured
by
others.
Such
engines,
trade
ac
cessories
and
other
items
are
sold
subject
to
the
warranties
of
their
respective
manufacturers,
if
any.
All
engines
are
war
ranted
by
their
manufacturer
for
one
year
from
date
of
original
purchase,
except
Tecumseh
and
Onan
engines
which
have
a
two
year
warranty.
Except
as
specified
below,
Millers
warranty
does
not
apply
to
components
having
normal
useful
life
of
less
than
one
(1)
year,
such
as
spot
welder
tips,
relay
and
contactor
points,
MILLER
MATIC
parts
that
come
in
contact
with
the
welding
wire
includ
ing
nozzles
and
nozzle
insulators
where
failure
does
not
result
from
defect
in
workmanship
or
material.
Miller
shall
be
required
to
honor
warranty
claims
on
warranted
Equipment
in
the
event
of
failure
resulting
from
a
defect
within
the
following
periods
from
the
date
of
delivery
of
Equipment
to
the
original
user:
1.
Arc
welders,
power
sources,
robots,
and
1
year
components
2.
Load
banks
1
year
3.
Original
main
power
rectifiers
3
years
(labor
1
year
only)
4.
All
welding
guns,
feeder/guns
and
torches
..
90
days
5.
All
other
Millermatic
Feeders
1
year
6.
Replacement
or
repair
parts,
exclusive
of
labor
60
days
7.
Batteries
6
months
provided
that
Miller
is
notified
in
writing
within
thirty
(30)
days
of
the
date
of
such
failure.
As
a
matter
of
general
policy
only,
Miller
may
honor
daims
submitted
by
the
original
user
within
the
foregoing
periods.
In
the
case
of
Millers
breach
of
warranty
orany
other
duty
with
respect
to
the
quality
of
any
goods,
the
exclusive
remedies
therefore
shall
be,
at
Millers
option
(1)
repair
or
(2)
replacement
or.
where
authorized
in
writing
by
Millerin
appropriate
cases,
(3)
the
reasonable
cost
of
repair
or
replacement
at
an
authorized
Miller
service
station
or
(4)
payment
of
or
creditforthe
purchase
price
(less
reasonable
depreciation
based
upon
actual
use)
upon
return
of
the
goods
at
Customers
risk
and
expense.
MILLERs
option
of
repairor
replacementwill
be
FOB.,
Factory
at
Appleton,
Wisconsin,
or
F.O.B.
at
a
MILLER
authorized
serv
ice
facility,
therefore,
no
compensation
for
transportation
costs
of
any
kind
will
be
allowed.
Upon
receipt
of
notice
of
apparent
defect
or
failure,
Miller
shall
instruct
the
claimant
on
the
war
ranty
claim
procedures
to
be
followed.
ANY
EXPRESS
WARRANTY
NOT
PROVIDED
HEREIN
AND
ANY
IMPLIED
WARRANTY,
GUARANTY
OR
REPRE
SENTATION
AS
TO
PERFORMANCE,
AND
ANY
REMEDY
FOR
BREACH
OF
CONTRACT
WHICH,
BUT
FOR
THIS
PRO
VISION,
MIGHT
ARISE
BY
IMPLICATION,
OPERATION
OF
LAW,
CUSTOM
OF
TRADE
OR
COURSE
OF
DEALING,
IN
CLUDING
ANY
IMPLIED
WARRANTY
OF
MERCHAN
TABILITY
OR
OF
FITNESS
FOR
PARTICULAR
PURPOSE,
WITH
RESPECT
TO
ANY
AND
ALL
EQUIPMENT
FUR
NISHED
BY
MILLER
1S
EXCLUDED
AND
DISCLAIMED
BY
MILLER.
EXCEPT
AS
EXPRESSLY
PROVIDED
BY
MILLER
IN
WRITING,
MILLER
PRODUCTS
ARE
INTENDED
FOR
ULTI
MATE
PURCHASE
BY
COMMERCIAL/IN
DUSTRIAL
USERS
AND
FOR
OPERATION
BY
PERSONS
TRAINED
AND
EXPE
RIENCED
IN
THE
USE
AND
MAINTENANCE
OF
WELDING
EQUIPMENT
AND
NOT
FOR
CONSUMERS
OR
CON
SUMER
USE.
MILLERS
WARRANTIES
DO
NOT
EXTEND
TO,
AND
NO
RESELLER
IS
AUTHORIZED
TO
EXTEND
MILLERS
WARRANTIES
TO,
ANY
CONSUMER.
J
.
(
\~
/1
_1
I
OM-881A-
1W89
TABLE
OF
CONTENTS
Section
No.
Page
No.
SECTION
1
-
SAFETY
PRECAUTIONS
AND
SIGNAL
WORDS
1-1.
General
Information
And
Safety
1
1-2.
Safety
Alert
Symbol
And
Signal
Words
1
SECTION
2
SPECIFICATIONS
2-1.
Description
1
SECTION
3INSTALLATION
OR
RELOCATION
3-1.
Installation
3-2.
Remot~
Wire
Feed
Speed
Connections
3-3.
Remote
Voltage
Control/Adapter
Cord
Connections
3-4.
R~mote
Condition
Selector
Connections
3-5.
Remote
Control
115
VAC
Co:rnections
SECTION
4-
OPERATOR
CONTROLS
4-1.
Condition
A
And B
Voltage
Adjustment
Controls
3
4-2.
Condition
A
And
B
Pilot
Lights
3
4-3.
Condition
A
And
B
Wire
Speed
Controls
3
SECTION
5
SEQUENCE
OF
OPERATION
5-1.
Gas
Metal
Arc
And
Flux
Cored
Arc
Welding
(GMAW
And
FCAW)
4
5-2.
Shutting
Down
4
SECTION
6
MAINTENANCE
&
TROUBLESHOOTING
6-1.
Routine
Maintenance
5
6-2.
Troubleshooting
5
SECTION
7
ELECTRICAL
DIAGRAMS
Diagram
7-1.
Circuit
Diagram
6
SECTION
8
PARTS
LIST
Figure
8-1.
Complete
Assembly
7
LIST
OF
CHARTS
AND
TABLES
Table
2-1.
Specifications
Table
6-1.
Maintenance
Schedule
I
RECEIVING-HANDLING
Before
unpacking
equipment,
check
carton
for
any
dam
age
that
may
have
occurred
during
shipment.
File
any
claims
for
loss
or
damage
with
the
delivering
carrier.
Assistance
for
filing
or
settling
claims
may
be
obtained
from
the
distributor
and/or
the
equipment
manufactur
ers
Transportation
Department.
When
requesting
information
about
this
equipment,
al
ways
provide
the
Model
Description
and
Serial
or
Style
Number.
Use
the
following
spaces
to
record
the
Model
Designa
tion
and
Serial
or
Style
Number
of
your
unit.
The
infor
mation
is
located
on
the
data
card
or
the
nameplate.
Model
____________
_______
Serial
or
Style
No.
Date
of
Purchase
1
1
2
2
2
1
5
)
SECTION
1
-
SAFETY
PRECAUTIONS
AND
SIGNAL
WORDS
1-1.
GENERAL
INFORMATION
AND
SAFETY
A.
General
information
presented
in
this
manual
and
on
various
la
bels,
tags,
and
plates
on
the
unit
pertains
to
equipment
design,
installation,
operation,
maintenance,
and
troubleshooting
which
should
be
read,
understood,
and
followed
for
the
safe
and
effective
use
of
this
equipment.
The
nameplate
of this
unit
uses
international
symbols
for
labeling
the
front
panel
controls.
B.
Safety
The
installation,
operation,
maintenance,
and
trouble
shooting
of
arc
welding
equipment
requires
practices
and
procedures
which
ensure
personal
safety
and
the
safety
of
others.
Therefore,
this
equipment
is
to
be
in
stalled,
operated,
and
maintained
only
by
qualified
per
Sons
ifl
accordance
with
this
manual
and
all
applicable
codes
such
as,
but
not
limited
to,
those
listed
at
the
end
of
Section
1
Safety
Rules
For
Operation
Of
Arc
Weld
ing
Power
Source
in
the
welding
power
Source
Owners
Manual.
1-2.
SAFETY
ALERT
SYMBOL
AND
SIGNAL
WORDS
The
following
safety
alert
symbol
and
signal
words
are
used
throughout
this
manual
to
call
attention
to
and
iden
tify
different
levels
of
hazard
and
special
instructions.
a
This
safety
alert
symbol
is
used
with
the
signal
words
WARNING
and
CAUTION
to
call
atten
tion
to
the
safety
statements.
a
a
WARNING
statements
identify
procedures
or
practices
which
must
be
followed
to
avoid
seri
ous
personal
injury
or
loss
of
life.
CAUTION
statements
identify
procedures
or
practices
which
must
be
followed
to
avoid
minor
personal
injury
or
damage
to
this
equipment.
IMPORTANT
statements
identify
special
instructions
necessary
for
the
most
efficient
operation
of
this
equip
ment.
a
WARNING:
ELECTRIC
SHOCK
can
kill.
Do
not
touch
ilve
electrical
parts.
3-1.
iNSTALLATION
This
remote
control
unit
has
two
mounting
holes
in
the
base
for
attaching
the
unit
to
a
wall
or
bracket.
Conve
nient
access
to
controls,
lead
lengths,
wire
feederopera
tion,
and
operator
safety
must
be
considered
when
se
lecting
an
installation
site.
High
levels
of
dust,
dirt,
mois
ture,
corrosive
vapors,
or
extreme
heat
will
reduce
unit
operating
efficiency
and
service
life.
3-2.
REMOTE
WIRE
FEED
SPEED
CONNECTIONS
(Figure
3-1)
The
6-pin
Wire
Feed
Speed
plug
provides
a
connection
point
between
the
remote
control
unit
WIRE
SPEED
controls
and
the
control/f
eeder
wire
feed
speed
circuitry.
Align
plug
keyway
with
Remote
Control
receptacle
key;
insert
plug;
and
rotate
threaded
collar
clockwise.
IMPORTANT:
Place
the
control/feeder
Remote
Control
switch
in
the
REMOTE
position.
SECTION
2
SPECIFICATIONS
Table
2-1.
SpecificatIons
2-1.
DESCRIPTION
This
remote
control
unit
provides
selection
of
two
sepa
Weight
rate
welding
conditions
on
one
wire
using
one
control!
Net
I
Ship
feeder
and
a
DELTAWELD
power
source.
It
is
designed
18
lbs.
119
lbs
specifically
for
use
with
the
Gas
Metal
Arc
(GMAW)
and
(
kg)
(8.6
kg
Flux
Cored
Arc
(FCAW)
Welding
processes.
A
Dual
Schedule
Switch
(not
included)
is
required.
SECTION
3-INSTALLATION
OR
RELOCATION
Shut
down
welding
power
source
and
wire
feeder,
and
disconnect
input
power
employing
lockout/tagging
procedures
before
inspecting
or
installing.
Lockout/tagging
procedures
consist
of
removing
input
power
plug
from
receptacle,
padlocking
line
disconnect
switch
in
open
position,
remov
ing
fuses
from
fuse
box,
or
shutting
off
and
red-
tagging
circuit
breaker
or
other
disconnecting
device.
OM-861
Page
1
Figure
3-1.
WIrIng
Connections
3-3.
REMOTE
VOLTAGE
CONTROL/ADAPTER
CORD
CONNECTIONS
(Figure
3-1)
This
unit
comes
with
an
adapter
cord
to
connect
the
re
mote
control
unit
Remote
Voltage
ControVll5
VAC
cord
from
the
wire
feederto
the
REMOTE
14
receptacle
of
the
DELTAWELD
power
source.
For
all
connections:
align
keyways,
insert
plugs,
and
rotate
threaded
collars
fully
clockwise.
IMPORTANT:
Place
the
welding
power
source
VOLT
AGE
CONTROL
switch
in
the
REMOTE
position.
3-4.
REMOTE
CONDITION
SELECTOR
CONNEC
TIONS
(Figure
3-1)
The
Condition
Selector
receptacle
located
on
the
left
side
panel
provides
a
connection
point
for
the
gun-
mounted
Dual
Schedule
switch
(purchased
separately).
Insert
the
two-pole,
twistlock
plug
from
the
Dual
Sched
ule
switch
fully
into
the
Condition
Selector
receptacle
and
rotate
the
plug
clockwise.
IMPORTANT:
Adapter
Cord,
MILLER
Part
No.046943
is
required
when
using
DSS-8
and
DSS-9
Dual
Sched
ule
switches.
3-5.
REMOTE
CONTROL
115
VAC
CONNECTIONS
(Figure
3-1)
a
CAUTION:
The
control
will
be
electrically
hot
Internally
and
ready
to
operate
as
soon
as
the
115
volts
ac
plug
Is
connected
to
the
115
volts
ac
source.
The
115
VAC
plug
provides
a
connection
point
to
supply
the
remote
control
unit
with
115
volts
ac
power.
Connect
the
115
VAC
plug
to
the
115
VOLTS
AC
duplex
recep
tacle
on
the
welding
power
source
orto
a
115
volts
ac,
60
Hertz
power
supply.
14-
Socket
Receptacle
5-Socket
Receptacle
(Connects
To
WIre
Feeder)
(Connects
To
RCDW.1)
Adapter.
11
5V/Contactor
Control
Posi
Gun
S-0285
OM-861
Page
2
SECTION
4-
OPERATOR
CONTROLS
Voltage
Control
Condition
A
Wire
Speed
Control
4-1.
CONDITION
A
AND
B
VOLTAGE
ADJUSTMENT
CONTROLS
(Figure
4-1)
CONDITION
A
and
B
VOLTAGE
ADJUSTMENT
con
trols
provide
remote
voltage
control
within
the
welding
power
source
load
voltage
range.
The
CONDITION
Aor
CONDITION
B
VOLTAGE
ADJUSTMENT
control
will
be
active
depending
on
the
position
of
the
Dual
Schedule
switch.
Rotating
the
controls
in
a
clockwise
direction
in
creases
the
load
voltage.
IMPORTANT:
The
VOLTAGE
ADJUSTMENT
con
frols
may
be
adjusted
while
welding.
The
scales
surrounding
the
VOLTAGE
ADJUSTMENT
controls
are
calibrated
in
percentage
and
should
not
be
read
as
an
amperage
or
voltage
reading.
It
is
recom
mended
that
the
DELTAWELD
meters
be
read
whenev
er
it
is
necessary
to
know
the
amperage
and
voltage
out
put.
4-2.
CONDITION
A
AND
B
PILOT
LIGHTS
(Figure
4-1)
When
the
remote
control
is
energized,
CONDITION
A
or
CONDITION
B
pilot
lamp
will
illuminate
depending
on
the
position
of
the
Dual
Schedule
switch.
4-3.
CONDITION
A
AND
B
WIRE
SPEED
CON
TROLS
(Figure
4-1)
CONDITION
A
and
B
WIRE
SPEED
controls
provide
re
mote
control
of
wire
feed
speed.
The
CONDITION
A
or
CONDITION
B
WIRE
SPEED
control
will
be
active
de
pending
on
the
position
of
the
Dual
Schedule
switch.
Ro
tating
the
WI
RE
SPEED
controls
in
a
clockwise
direction
increases
wire
feed
speed.
IMPORTANT:
The
WIRE
SPEED
controls
may
be
ad
justed
while
welding.
The
scales
surrounding
the
WIRE
SPEED
controls
are
calibrated
in
percentage
and
should
not
be
read
as
an
actual
wire
speed
rate.
B
Adi
Pilot
Ught
B
Selector
Receptacle
11:
Plug
Control
Plug
FIgure
4-1.
Remote
Control
Components
C-133
370
OM-861
Page
3
SECTION
5
SEQUENCE
OF
OPERATION
5-1.
GAS
METAL
ARC
AND
FLUX
CORED
ARC
WELDING
(GMAW
And
FCAW)
A~
WARNING:
ELECTRIC
SHOCK
can
kill;
MOVING
PARTS
can
cause
serious
injury;
IMPROPER
AIRFLOW
AND
EXPOSURE
TO
ENVIRONMENT
can
damage
internal
parts.
Do
not
touch
live
electrical
parts.
Keep
all
covers
and
panels
in
place
while
operating.
Warranty
is
void
if
the
remote
control
is
operated
with
any
portion
of
the
outer
enclosure
removed.
ARC
RAYS,
SPARKS,
AND
HOT
SURFACES
can
burn
eyes
and
skin;
NOISE
can
damage
hearing.
Wear
correct
eye,
ear,
and
body
protection.
FUMES
AND
GASES
can
seriously
harm
your
health.
Keep
your
head
out
of
the
fumes.
Ventilate
to
keep
from
breathing
fumes
and
gases.
If
ventilation
is
inadequate,
use
approved
breathing
device.
WELDING
WIRE
can
cause
puncture
wounds.
Do
not
point
gun
to
ward
any
part
of
the
body,
any
conductive
surface,
or
other
personneL
HOT
METAL,
SPATTER,
AND
SLAG
can
cause
fire
and
burns.
Watch
for
fire.
Keep
a
fire
extinguisher
nearby,
and
know
how
to
use
it.
Do
not
use
near
flammable
material.
Allow
work
and
equipment
to
cool
before
handling.
MAGNETIC
FIELDS
FROM
HIGH
CURRENTS
can
affect
pacemaker
operation.
Wearers
should
consult
their
doctor
before
going
near
arc
welding,
gouging,
or
spot
welding
operations.
See
Section
1
-
Safety
Rules
For
Operation
Of
Arc
Welding
Power
Source
(in
the
welding
pow
er
source
Owners
Manual).
1.
Install
and
prepare
welding
power
source
according
to
its
Owners
Manual.
Place
the
VOLTAGE
control
switch
in
the
REMOTE
position.
2.
Install
and
prepare
wire
feeder
according
to
it
Own
ers
Manual.
3.
Install
remote
control
unit
as
instructed
in
Section
3.
4.
Wear
dry
insulating
gloves
and
clothing,
and
wear
welding
helmet
with
proper
filter
lens
according
to
ANSI
Z49.
1.
5.
Prepare
for
welding
as
follows:
a.
Connect
work
clamp
to
clean,
bare
metal
at
workpiece.
b.
Select
and
obtain
proper
welding
wire,
and
thread
as
instructed
in
wire
feeder
Owners
Manual.
6.
Rotate
the
WIRE
SPEED
controls
to
the
desired
po
sitions.
7.
Rotate
the
remote
control
VOLTAGE
ADJUST
MENT
controls
to
the
desired
positions.
8.
Turn
on
shielding
gas
supply.
9.
Energize
the
welding
power
source
and
wire
feeder.
10.
Set
the
Dual
Schedule
switch
to
the
desired
position
and
begin
welding.
IMPORTANT:
The
Dual
Schedule
switch
has
two
posi
tions,
A
and
B,
which
correspond
to
CONDITION
A
and
CONDITION
B
on
the
remote
control
unit.
5-2.
SHUTTING
DOWN
1.
Stopwelding.
2.
Shut
down
welding
power
source.
If
the
remote
con
trol
unit
obtains
operating
powerfrom
a
source
other
than
the
welding
power
source,
disconnect
the
115
vac
plug.
3.
Shut
down
wire
feeder.
4.
Turn
off
shielding
gas
supply
at
the
source.
a
WARNING:
HIGH
CONCENTRATION
OF
SHIELDING
GAS
can
harm
health
or
kill.
Shut
off
gas
supply
when
not
in
use.
OM-861
Page
4
SECTION
6-
MAINTENANCE
&
TROUBLESHOOTING
S
6-1.
ROUTINE
MAINTENANCE
(Table
6-1)
IMPORTANT:
Every
six
months
inspect
the
labels
on
this
unit
for
legibility.
All
precautionary
labels
must
be
maintained
in
a
clearly
readable
state
and
replaced
when
necessary.
See
Parts
List
for
part
number
of
precautionary
labels.
Table
6-1.
Maintenance
Schedule
Frequency*
Maintenance
Every
month.
Units
in
heavy
service
environ
ments:
Check
labels
and
interconnect
ing
cords.
Every
6
months.
Check
all
labels
(see
IMPORT
ANT
block,
Section
6-1)
and
inter
connecting
cords.
*Frequency
of
service
is
based
on
units
operated
40
hours
per
week.
Increase
frequency
of
maint
enance
if
usage
exceeds 40
hours
per
week.
ft_
WARNING:
ELECTRIC
SHOCK
can
kill.
_____
Do
not
touch
live
electrical
parts.
Shut
down
welding
power
source
and
wire
feeder,
and
disconnect
input
power
employing
lockout/tagging
procedures
before
inspecting,
maintaining,
or
seivicing.
Lockout/tagging
procedures
consist
of
removing
input
power
plug
from
receptacle,
padlocking
line
disconnect
switch
in
open
position,
remov
ing
fuses
from
fuse
box,
or
shutting
off
and
red-
tagging
circuit
breaker
or
other
disconnecting
device.
MOVING
PARTS
can
cause
serious
injury.
Keep
away
from
moving
parts.
HOT
SURFACES
can
cause
severe
burns.
Allow
cooling
period
before
servicing.
Maintenance
to
be
performed
only
by
qualified
persons.
Every
six
months,
inspect
all
interconnecting
cords
and
plugs
for
damage
to
the
insulation
jacket.
Repair
or
re
place
the
cord(s)
as
necessary.
6-2.
TROUBLESHOOTING
4~
WARNING:
ELECTRIC
SHOCK
can
kill.
_____
Do
not
touch
live
electrical
parts.
Shut
down
welding
power
source
and
wire
feeder,
and
disconnect
input
power
employing
lockout/tagging
procedures
before
inspecting,
maintaining,
or
servicing.
Lockout/tagging
procedures
consist
of
removing
input
power
plug
from
receptacle,
padlocking
line
disconnect
switch
in
open
positionremoving
fuses
from
fuse
box,
or
shutting
off
and
red-tag
ging
circuit
breaker
or
other
disconnecting
de
vice.
MOVING
PARTS
can
cause
serious
injury.
Keep
away
from
moving
parts.
HOT
SURFACES
can
cause
severe
burns.
Allow
cooling
period
before
servicing.
Maintenance
to
be
performed
only
by
qualified
persons.
If
this
remote
control
unit
does
not
set
the
desired
volt
ages,
check
all
interconnections
and
switch
positions
on
wire
feeder
and
welding
power
source,
and
correct
all
connection
or
position
errors.
OM-861
Page
5
SECTION
7-
ELECTRICAL
DIAGRAMS
RED
49
PLG2
AMPHENOL
PLUG
TO
WELDING
MACHINE
REMOTE
CONTROL
RECEPTACLE
E
Diagram
7-1.
Circuit
Diagram
PLG
3
11
SV.
AC
Circuit
Diagram
No.
A-047
114
BL#(.
27
.
Di
22
R
24
CR2
~
25~
26
R
3
D2
27J
R
4
28
R
CR2
5
29
30
R
6
I
I
I
AMPHENOL
PLUG
TO
I
WIRE
FEEDER
REMOTE
CONTROL
i
RECEPTACLE
I
SHIELD
WHT
23
___
IMPORTANT:
PLG2
connects
to
the
5-socket
adapter
receptacle.
POS.
WhT
-J~CRi
~HH
;~CRi
j~4R1
NEG.
BLK
T1
OM-861
Page
6
SECTION
8-
PARTS
LIST
Description
Quantity
Complete
Assembly
1
027631
PL1,2
*027638
027
628
2
R7,8
072
623
072590
097926
3
R1,4
030940
4
Cl
031
608
5
601
375
6
115104
7
604910
PLG1
039827
039
828
8
600733
PLG2
039 273
039
685
9
PLG3
023618
10
RC1
039855
039 618
11
R2,5
030943
097924
12
057056
13
038785
14
D1,2
026202
HOUSING,
light
indicator
slide
base
1
25V
BULB,
incandescent
slide
base
48V
LENS,
light
indicator
red
clear
POTENTIOMETER,
C
lIT
2W
1000
ohm
LOCK,
sft
potentiometer
KNOB,
pointer
RESISTOR,
C
.5W
2000
ohm
CAPACITOR,
elctlt
250uf
25VAC
RING,
mtg
capacitor
CONNECTOR,
clamp
cable
1/2
in
CABLE,
power
shielded
2Oga
5/c
(order
by
PLUG,
6
pin
MS-3106A-14S-6P
STRAIN
RELIEF,
receptacle/plug
CORD
SET,
115V
l6ga
3/c
20ff
PLUG,
5
pin
MS-3106A-16S-8P
CLAMP,
cable
CORD
SET,
115V
l6ga
3/c
lOft
RECEPTACLE,
twik
2P2W
2
2
1
1
3
1
5ft
1
1
1
1
1
1
1
Item
Dia.
Part
No.
Mkgs.
No.
Figure
8-1.
Complete
Assembly
2
2
2
2
2
ft)
PLUG,
twlk
2P2W
20A
250V
Arrow-Hart
9102N
POTENTIOMETER,
C
lIT
2W
15K
ohm..
KNOB,
pointer
BRACKET,
mtg
terminal
strip
STRIP,
terminal
3P
DIODE,
rectifier
1A
400V
SP
2
2
2
2
2
OM-861
Page
7
Item
Dia.
Part
-
No.
Mkgs.
No.
Desctiption
Quantity
Complete
Assembly
(Continued)
15
R3,6
030
854
RESISTOR,
C
.5W
18K
ohm
2
16
Ti
036
136
TRANSFORMER,
control
115-24VAC
1
17
CR1
,2
006
393
RELAY,
24VAC
DPDT
flanged
case
2
18
047197
PANEL,control
1
020
528
HANDLE,
control
box
2
NAMEPLATE,
(order
by
model)
1
+023
235
CASE
SECTION,
base/side
1
019663
MOUNT,
nprn
4
123
154
LABEL,
warning
general
precautionary
1
132
148
CABLE,
adapter
12
in
(consisting
of)
1
111
122
HOUSING
PLUG
&
PINS,
(consisting
of)
1
109
770
TERMINAL,
male
1
pin
sz
45
16-22
wire
14
116
964
CLAMP,
cable
97-3057-1
012
2
604
571
.
CABLE,
port
No.
18
4/c
(order
by
ft)
ift
111
161
HOUSING
PLUG
&
SOCKETS,
(consisting
of)
1
109
771
.
TERMINAL,
female
lskt
sz
45
16-22
wire
14
007
826
CABLE,
port
no.
18
3/c
(order
by
ft)
ift
039
685
CLAMP,
cable
AN-3057-8
1
052 654
RECEPTACLE,
Sskt
MS-3101A-16S-8S
1
*
Recommended
Spare
Parts.
+When
ordering
a
component
originally
displaying
a
precautionary
label,
the
label
should
also
be
ordered.
BE
SURE
TO
PROVIDE
MODEL
AND
SERIAL
NUMBER
WHEN
ORDERING
REPLACEMENT
PARTS.
OM-861
Page
8
/