ESAB GunMaster HD+ User manual

Category
Welding System
Type
User manual

This manual is also suitable for

Instruction manual
0436 378 031 US 20140204
GunMaster™ HD+
TABLE OF CONTENTS
0436 378 031 © ESAB AB 2014
1 SAFETY PRECAUTIONS ..................................................................................... 3
2 INTRODUCTION................................................................................................... 9
3 TECHNICAL DATA ............................................................................................. 10
4 OPERATION ....................................................................................................... 11
4.1 General................................................................................................................ 11
4.2 Fitting the liner and consumables.................................................................... 11
4.3 Fitting the central adapter assembly to the equipment.................................. 11
4.4 Setting the level of shielding gas .....................................................................12
4.5 Checklist ............................................................................................................. 12
4.6 Changing the wire .............................................................................................. 12
5 MAINTENANCE.................................................................................................. 13
5.1 Cable assembly check.......................................................................................13
5.2 Clean the wire feed ............................................................................................ 13
5.3 Spiral liner and polyamide liner fitment...........................................................14
5.4 Clean the swan neck..........................................................................................15
6 TROUBLESHOOTING ........................................................................................ 16
7 ORDERING SPARE PARTS ............................................................................... 18
ORDER NUMBERS ...................................................................................................19
SPARE PARTS LIST HD+200, HD+300 ....................................................................20
SPARE PARTS LIST HD+350, HD+400 ....................................................................23
Rights reserved to alter specifications without notice.
1 SAFETY PRECAUTIONS
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1 SAFETY PRECAUTIONS
NOTE!
Be sure this information reaches the operator. You can obtain extra copies via
your supplier.
CAUTION!
These INSTRUCTIONS are for experienced operators. If you are not fully familiar
with the principles of operation and safe practices for arc welding equipment, we
urge you to read our booklet, "Precautions and Safe Practices for Arc, Cutting
and Gouging", Form 52-529 . Do NOT permit untrained persons to install,
operate, or maintain this equipment. Do NOT attempt to install or operate this
equipment until you have read and fully understand these instructions. If you do
not fully understand these instructions, contact your supplier for further
information. Be sure to read the Safety Precautions before installing or operating
this equipment.
This equipment will perform in conformity with the description thereof contained in this
manual and accompanying labels and/or insert when installed, operated, maintained and
repaired in accordance with the instruction provided. This equipment must be checked
periodically. Malfunctioning or poorly maintained equipment should not be used. Parts that
are broken, missing, worn, distorted or contaminated should be replaced immediately. Should
such repair or replacement become necessary, the manufacturer recommends that a
telephone or written request for service advice be made to the Authorised Distributor from
whom it was purchased.
This equipment or any of its parts should not be altered without the prior written approval of
the manufacturer. The user of this equipment shall have the sole responsibility for any
malfunction which results from improper use, faulty maintenance, damage, improper repair or
alteration by anyone other than the manufacturer or a service facility designated by the
manufacturer.
CAUTION!
Read and understand the instruction manual before
installing or operating.
WARNING!
These Safety Precautions are for your protection. They summarise precautionary
information from the references listed in the Additional Safety Information section.
Before performing any installation or operating procedures, be sure to read and
follow the safety precautions listed below as well as all other manuals, material
safety data sheets, labels, etc. Failure to observe the Safety Precautions could
result in injury or death.
PROTECT YOURSELF AND OTHERS
Some welding, cutting and gouging processes are noisy and require
hearing protection. The arc, like the sun, emits ultraviolet (UV) and
other radiation and can injure the skin and eyes. Hot metal can cause
burns. Training in the proper use of the processes and equipment is
essential to prevent accidents. Therefore:
1 SAFETY PRECAUTIONS
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1. Always wear safety glasses with side shields in any work area, even if welding helmets,
face shields and goggles are also required.
2. Use a face shield fitted with the correct filter and cover plates to protect your eyes, face,
neck and ears from sparks and rays of the arc when operating or observing operations.
Warn bystanders not to look at the arc and not to expose themselves to the rays of the
electric-arc or hot metal.
3. Wear flameproof gauntlet type gloves, heavy long-sleeve shirt, cuffless trousers,
high-topped shoes and a welding helmet or cap for protection, to protect against arc rays
and hot sparks or hot metal. A flameproof apron may also be desirable as protection
against radiated heat and sparks.
4. Hot sparks or metal can lodge in rolled up sleeves, trouser cuffs, or pockets. Sleeves and
collars should be kept buttoned and open pockets eliminated from the front of the
clothing.
5. Protect other personnel from arc rays and hot sparks using a suitable nonflammable
partition or curtains.
6. Use goggles over safety glasses when chipping slag or grinding. Chipped slag may be
hot and can fly for long distances. Bystanders should also wear goggles over safety
glasses.
FIRES AND EXPLOSIONS
The heat from flames and arcs can start fires. Hot slag or sparks can
also cause fires and explosions. Therefore:
1. Remove all combustible materials well away from the work area or cover the materials
with a protective nonflammable covering. Combustible materials include wood, cloth,
sawdust, liquid and gas fuels, solvents, paints and coating paper, etc.
2. Hot sparks or hot metal can fall through cracks or crevices in floors or wall openings and
cause a hidden smoldering fire or fires on the floor below. Make certain that such
openings are protected from hot sparks and metal.
3. Do not weld, cut or perform other hot work until the workpiece has been completely
cleaned, to ensure there are no substances on the workpiece which might produce
flammable or toxic vapors. Do not perform hot work on closed containers. They may
explode.
4. Have fire extinguishing equipment handy for instant use, such as a garden hose, water
pail, sand bucket, or portable fire extinguisher. Be sure you are trained in its use.
5. Do not use equipment beyond its ratings. For example, overloaded welding cable can
overheat and create a fire hazard.
6. After completing work, inspect the work area to make sure there are no hot sparks or hot
metal that could cause a fire later. Use fire watchers when necessary.
7. For additional information refer to NFPA Standard 51B, "“Fire Prevention in Use of
Cutting and Welding Processes", available from the National Fire Protection Association,
Batterymarch Park, Quincy, MA 02269.
ELECTRICAL SHOCK
Contact between live electrical parts and earth can cause severe injury
or death. DO NOT use AC welding current in damp areas, if movement
is confined, or if there is danger of falling. Therefore:
1. Be sure the power source frame (chassis) is connected to the earth system of the input
power.
2. Connect the workpiece to a good electrical earth.
1 SAFETY PRECAUTIONS
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3. Connect the work cable to the workpiece. A poor or missing connection can expose you
or others to a fatal shock.
4. Use well-maintained equipment. Replace worn or damaged cables.
5. Keep everything dry, including clothing, work area, cables, torch/electrode holder and
power source.
6. Make sure that all parts of your body are insulated from the workpiece and from earth.
7. Do not stand directly on metal or the ground while working in tight quarters or a damp
area; stand on dry boards or an insulating platform and wear rubber-soled shoes.
8. Put on dry, hole-free gloves before turning on the power.
9. Turn off the power, before removing your gloves.
10. Refer to ANSI/ASC Standard Z49.1 (listed on next page) for specific earthing
recommendations. Do not mistake the work lead for a earth cable.
ELECTRIC AND MAGNETIC FIELDS
May be dangerous. Electric current flowing through any conductor
causes localised Electric and Magnetic Fields (EMF). Welding and
cutting current creates EMF around welding cables and welding
machines. Therefore:
1. Welders with pacemakers fitted should consult their doctor before welding. EMF may
interfere with some pacemakers.
2. Exposure to EMF may have other health effects which are unknown.
3. Welders should use the following procedures to minimise exposure to EMF:
a) Route the electrode and work cables together. Secure them with tape when possible.
b) Never coil the torch or work cable around your body.
c) Do not place your body between the torch and work cables. Route cables on the
same side of your body.
d) Connect the work cable to the workpiece as close as possible to the area being
welded.
e) Keep the welding power source and cables as far away from your body as possible.
FUMES AND GASES
Fumes and gases, can cause discomfort or harm, particularly in
confined spaces. Do not breathe fumes and gases. Shielding gases
can cause asphyxiation. Therefore:
1. Always provide adequate ventilation in the work area by natural or mechanical means.
Do not weld, cut or gouge on materials such as galvanised steel, stainless steel, copper,
zinc, lead beryllium or cadmium unless positive mechanical ventilation is provided. Do
not breathe in the fumes from these materials.
2. Do not operate near degreasing and spraying operations. The heat or arc can react with
chlorinated hydrocarbon vapours to form phosgene, a highly toxic gas and other irritant
gases.
3. If you develop momentary eye, nose or throat irritation while operating, this is an
indication that the ventilation is not adequate. Stop work and take the necessary steps to
improve ventilation in the work area. Do not continue to operate if physical discomfort
persists.
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4. Refer to ANSI/ASC Standard Z49.1 (see listing below) for specific ventilation
recommendations.
5. WARNING: This product when used for welding or cutting, produces fumes or gases that
contain chemicals known to the State of California to cause birth defects and in some
cases cancer (California Health & Safety Code §25249.5 et seq.)
CYLINDER HANDLING
Cylinders, if mishandled, can rupture and violently release gas.
Sudden rupture of cylinder valve or relief device can injure or kill.
Therefore:
1. Use the proper gas for the process and use the proper pressure reducing regulator
designed to operate from the compressed gas cylinder. Do not use adaptors. Maintain
hoses and fittings in good condition. Follow the manufacturer's operating instructions for
mounting a regulator to a compressed gas cylinder.
2. Always secure cylinders in an upright position, by chain or strap, to suitable hand trucks,
undercarriages, benches, wall, post or racks. Never secure cylinders to work tables or
fixtures where they may become part of an electrical circuit.
3. When not in use, keep cylinder valves closed. Have valve protection cap in place if
regulator is not connected. Secure and move cylinders by using suitable hand trucks.
4. Locate cylinders away from heat, sparks and flames. Never strike an arc on a cylinder.
5. For additional information, refer to CGA Standard P-1, "Precautions for Safe Handling of
Compressed Gases in Cylinders", which is available from Compressed Gas Association,
1235 Jefferson Davis Highway, Arlington, VA 22202.
WARNING!
EQUIPMENT MAINTENANCE
Faulty or improperly maintained equipment can cause injury or death.
Therefore:
1. Always have qualified personnel perform the installation, troubleshooting and
maintenance work. Do not perform any electrical work unless you are
qualified to perform such work.
2. Before performing any maintenance work inside a power source, disconnect
the power source from the incoming electrical power.
3. Maintain cables, earthing wire, connections, power cord and power supply in
safe working order. Do not operate any equipment in faulty condition.
4. Do not abuse any equipment or accessories. Keep equipment away from
heat sources such as furnaces, wet conditions such as water puddles, oil or
grease, corrosive atmospheres and inclement weather.
5. Keep all safety devices and cabinet covers in position and in good repair.
6. Use equipment only for its intended purpose. Do not modify it in any manner.
1 SAFETY PRECAUTIONS
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CAUTION!
ADDITIONAL SAFETY INFORMATION
For more information on safe practices for electric arc welding and cutting
equipment, ask your supplier for a copy of "Precautions and Safe Practices
for Arc Welding, Cutting and Gouging", Form 52-529.
The following publications, which are available from the American Welding
Society, 550 N.W. LeJuene Road, Miami, FL 33126, are recommended to you:
1. ANSI/ASC Z49.1 - "Safety in Welding and Cutting"
2. AWS C5.1 . "Recommended Practices for Plasma Arc Welding"
3. AWS C5.2 - "Recommended Practices for Plasma Arc Cutting"
4. AWS C5.3 - "Recommended Practices for Air Carbon, Arc Gouging and
Cutting"
5. AWS C5.5 - "Recommended Practices for Gas Tungsten Arc Welding"
6. AWS C5.6 - "Recommended Practices for Gas Metal Arc welding"
7. AWS SP - "Safe practices" - Reprint, Welding Handbook
8. ANSI/AWS F4.1 - "Recommended Safe Practices for Welding and Cutting of
Containers That Have Held Hazardous Substances"
MEANING OF SYMBOLS
As used throughout this manual: Means Attention! Be Alert!
DANGER!
Means immediate hazards that, if not avoided, will result in immediate,
serious personal injury or loss of life.
WARNING!
Means potential hazards which could result in personal injury or loss of
life.
CAUTION!
Means hazards which could result in minor personal injury.
CAUTION!
This product is solely intended for arc welding.
WARNING!
Secure the equipment -
particularly if the ground is
uneven or sloping.
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WARNING!
The product must be lifted using a
fork lift truck or as shown in the
figure.
Disassembly and disposal
The welding torch system is mainly made from copper, nylon, and other polymers, and must
be disposed of in accordance with local environmental regulations.
NOTE!
Dispose of electronic equipment at a recycling
facility!
To conform with the European Directive 2002/96/EC on
Waste Electrical and Electronic Equipment and its
implementation in accordance with national law, electrical
and/or electronic equipment that has reached the end of
its life must be disposed of at a recycling facility.
As the person responsible for the equipment, it is your
responsibility to obtain information on approved collection
stations.
For further information contact the nearest ESAB dealer.
2 INTRODUCTION
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2 INTRODUCTION
The MIG / MAG welding guns of this series are exclusively intended for shielded-arc welding
using inert gas (MIG) or active gas (MAG) for industrial and commercial use by suitably
trained employees. The welding guns are only available in manual versions.
Shipment and packaging
The components are carefully checked and packaged, however damage may occur during
shipping.
Checking procedure on receipt of goods
Check that the shipment is correct by referring to the shipping note.
In case of damage
Check the package and components for damage (visual inspection).
In case of complaints
If the package and/or components have been damaged during shipment:
Contact the last carrier immediately.
Keep the packaging (for possible inspection by the carrier or supplier, or for returning the
goods).
Store in an enclosed space
Ambient temperature
for shipment and storage: - 13°F to + 131°F
Relative air humidity: up to 90% at a temperature of 68°F
3 TECHNICAL DATA
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3 TECHNICAL DATA
Welding torch HD+200 HD+300 HD+350 HD+400
Type of cooling Gas Gas Gas Gas
Permitted load at 60% duty
Carbon dioxide CO
2
250 A 350 A 400 A 450 A
Mixed gas Ar/CO
2
220 A 320 A 375 A 420 A
Maximum rated
current
250 A 350 A 400 A 420 A
Recommended gas
flow
20 - 40 cfh 20 - 40 cfh 20 - 45 cfh 20 - 45 cfh
Wire diameter 0.023" - 0.045" 0.023" - 0.052" 0.023" - 0.062" 0.023" - 0.093"
Duty cycle
The duty cycle refers to the time, expressed as a percentage of a ten-minute period, during
which you can weld or cut at a certain load without overloading. The duty cycle is valid for
104°F.
General torch data with reference to ANSI/IEC 60974-7
Type of voltage: DC voltage
Wire type: Round wire: solid, flux, or metal cored
Type of guide: Manual
Voltage measurement: Peak value of 113 V
Connection protection
Machine side (ANSI/IEC 60
529):
IP3X
Shielding gas: CO
2
or Ar/CO
2
Enclosure class
The IP code indicates the enclosure class, i.e. the degree of protection against penetration
by solid objects or water.
4 OPERATION
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4 OPERATION
4.1 General
General safety regulations for handling the equipment can be found in the "SAFETY"
chapter of this manual. Read it through before you start using the equipment!
CAUTION!
This product is intended for industrial use. In a domestic environment, this
product may cause radio interference. It is the user's responsibility to take
adequate precautions.
GunMaster™ HD+ welding guns can be used in any welding position.
The welding gun switch in the HD+ handle is suitable for 42 V, maximum 1 A.
4.2 Fitting the liner and consumables
Your ESAB GunMaster™ HD+ welding gun has been supplied ready to weld. It has been
supplied with the standard consumables denoted (*) in this manual in the following chapters:
"SPARE PARTS LIST HD+200, HD+300" and "SPARE PARTS LIST HD+350, HD+400".
For information on how to install and assemble new liners or consumables, see the chapter
“MAINTENANCE”
Fit the correct wire liner for the application, as needed to suit the wire type and diameter. See
the section "Spiral liner and polyamide liner fitment" in the chapter "MAINTENANCE".
Spiral liner = for steel wires
Polyamide copper = for aluminum
Polyamide steel = for copper, nickel and stainless steel wires
4.3 Fitting the central adapter assembly to the equipment
To connect the welding gun to the power source:
1. Remove the tip adapter and contact tip on
the welding gun.
2. Inch the wire from the exit of the wire guide
on the feed unit. Make sure it does not short
out on any panels.
3. Carefully slide the electrode wire into the
welding gun liner and slowly locate the gun
plug body into the feed unit central connector
and tighten the gun plug nut.
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4. Keeping the welding gun as straight as
possible, use the power source inch facility or
gun trigger to feed the electrode wire 2" from
the end of the liner conduit.
5. Once the electrode wire has stopped, refit
the tip adapter, diffuser, contact tip, and gas
nozzle.
6. Trim the electrode wire to within 0.2" of the face of the nozzle. This will facilitate jolt-free
arc initiation.
4.4 Setting the level of shielding gas
Set the quantity of gas required on the gas regulator. The type and quantity of gas to be used
depends on the welding task to be performed.
4.5 Checklist
Check the cable assembly before connecting it to the wire feed unit to confirm the wire liner
is suitable for the wire diameter and type. Check the fixed end consumable parts on the swan
neck and whether the correct contact tip etc. is being used for the wire diameter and type.
4.6 Changing the wire
When changing the wire, make sure the end of the wire is deburred.
Insert the wire into the wire feeding unit according to the operating instructions.
When inserting the wire, press the wire jog button on the wire feed unit.
5 MAINTENANCE
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5 MAINTENANCE
NOTE!
Regular maintenance is important for safe, reliable operation.
Welding torch
Cleaning and replacement of the welding gun’s worn parts should be done at regular
intervals to prevent problems with wire feeding. Clean the wire guide with compressed air
and clean the contact tip regularly.
Before cleaning, service and repair, carry out the following shutdown procedure:
1. Turn off the power supply.
2. Turn off the gas supply.
3. Make sure the power and gas supply are turned off during the entire service.
5.1 Cable assembly check
Perform the following:
1. Check that all nuts are tightened.
2. Replace the liner if it is worn or dirty.
3. Replace damaged, deformed, or worn parts.
5.2 Clean the wire feed
1. Disconnect the welding gun cable assembly from the equipment and lay it out straight.
2. Remove the nut and pull out the wire guide liner.
3. Remove any remaining parts from the swan neck.
4. Blow compressed air through both ends of the wire conduit to remove wire shavings.
5. Insert the liner into the wire conduit and screw the nut back on.
6. New liners must be cut to the correct length. Please follow the tips and suggestions in
the following section.
5 MAINTENANCE
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5.3 Spiral liner and polyamide liner fitment
Liner replacement
1. Remove the consumables.
2. Lay the welding gun out flat and straight.
3. Remove the liner-retaining nut.
4. Twist and pull out the liner.
5. Feed the new liner in using short strokes.
6. Twist and push if the liner sticks.
7. Fit the liner-retaining nut.
8. Trim the excess liner to suit the head.
9. Install the consumables.
Polyamide liner fitting
1. Remove the consumables.
2. Lay the welding gun out flat and straight.
3. Remove the liner-retaining nut.
4. Twist and pull out the liner.
5 MAINTENANCE
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5. Feed in the new liner using short strokes.
6. Twist and push if the liner sticks.
7. Keep feeding until the end of the neck liner
comes out of the swan neck.
8. Remove the nipple cap nut.
9. Slide the nipple into the rear end stem.
10. Check the neck liner length. Adjust again
if required.
11. Pull liner and nipple back. Keep the nipple
in the same position along the liner.
12. Tighten the nipple cap nut.
13. Push the liner and nipple back into the
rear end stem.
14. Fit the liner nipple-retaining nut and
tighten.
15. Trim excess polyamide liner to suit the
power source.
16. Trim the excess liner to suit the head.
17. Install the consumables.
5.4 Clean the swan neck
Clean the inside of the gas nozzle regularly to remove welding spatter and spray with ESAB
®
anti-spatter agent.
Check consumables for visible damage and replace if necessary.
6 TROUBLESHOOTING
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6 TROUBLESHOOTING
If the measures described below are not successful, please consult your dealer or the
manufacturer. Please also read the operating instructions for the welding components e.g.,
power source and wire feed unit.
In the event of an emergency, the power supply must be switched off immediately. For further
action in such circumstances, consult the ‘Power source’ instruction manual.
Symptom Possible fault
Wire feed unit operates but no gas flow Gas cylinder empty
Gas regulator closed
Faulty solenoid
Restriction in welding gun cables
Wire feed unit operates, but does not feed Burnback
Bird nesting
Insufficient drive roll pressure
Blocked liner
Incorrect drive rolls
Excessive wire spool brake tension
Blocked liner
Incorrect liner
Incorrect drive rolls
Excessive wire spool brake tension
Bird nesting Contact tip overheating / burnback
Incorrect contact tip size
Incorrect or blocked liner
Restriction in welding gun cable
Excessive cable kinks
Excessive feed roll pressure
Misaligned drive rolls or wire guides
6 TROUBLESHOOTING
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Symptom Possible fault
Burnback Incorrect voltage setting
Contact tip overheating
Incorrect or blocked liner
Excessive cable kinks
Erratic wire feed
Incorrect stick out
Irregular wire feed or arc Adjust welding voltage
Incorrect drive roll tension
Incorrect drive roll size
Worn drive rolls
Incorrect or blocked liner
Incorrect wire guide size
Misaligned drive rolls or wire guide
Gaps at liner or wire guide junctions
Incorrect contact tip size
Contact tip overheating
Spatter adhesion on exit geometry of tip bore
Excessive cable kinks
Poor earth or cable connections
Weld joint area dirty
7 ORDERING SPARE PARTS
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7 ORDERING SPARE PARTS
HD+200, HD+300, HD+350, and HD+400 are designed and tested in accordance with
ANSI/IEC 60974-7 standards. It is the obligation of the service unit that has carried
out the service or repair work to make sure the product still conforms to the required
standard.
Spare parts may be ordered through your nearest ESAB dealer, see the back cover of this
document. When ordering, please state product type, serial number, designation and spare
part number in accordance with the spare parts list. This facilitates dispatch and ensures
correct delivery.
ORDER NUMBERS
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ORDER NUMBERS
Ordering number Type Description Notes
0558 102 132 HD+200 Welding torch 3.0 m/10 ft EURO Connection
0558 102 133 HD+200 Welding torch 4.0 m/13 ft EURO Connection
0558 102 134 HD+200 Welding torch 5.0 m/16 ft EURO Connection
0558 102 135 HD+300 Welding torch 3.0 m/10 ft EURO Connection
0558 102 136 HD+300 Welding torch 4.0 m/13 ft EURO Connection
0558 102 137 HD+300 Welding torch 5.0 m/16 ft EURO Connection
0558 102 138 HD+350 Welding torch 3.0 m/10 ft EURO Connection
0558 102 139 HD+350 Welding torch 4.0 m/13 ft EURO Connection
0558 102 140 HD+350 Welding torch 5.0 m/16 ft EURO Connection
0558 102 145 HD+350 Welding torch 8.0 m/26 ft
(Basic)
EURO Connection
0558 102 141 HD+400 Welding torch 3.0 m/10 ft EURO Connection
0558 102 142 HD+400 Welding torch 4.0 m/13 ft EURO Connection
0558 102 143 HD+400 Welding torch 5.0 m/16 ft EURO Connection
0558 102 146 HD+400 Welding torch 8.0 m/26 ft
(Basic)
EURO Connection
0558 102 147 HD+300 Welding torch 3.0 m/10 ft NAS Connection
0558 102 148 HD+300 Welding torch 4.0 m/13 ft NAS Connection
0558 102 149 HD+300 Welding torch 5.0 m/16 ft NAS Connection
0558 102 150 HD+350 Welding torch 3.0 m/10 ft NAS Connection
0558 102 151 HD+350 Welding torch 4.0 m/13 ft NAS Connection
0558 102 152 HD+350 Welding torch 5.0 m/16 ft NAS Connection
0558 102 153 HD+350 Welding torch 8.0 m/26 ft NAS Connection
0558 102 154 HD+400 Welding torch 3.0 m/10 ft NAS Connection
0558 102 155 HD+400 Welding torch 4.0 m/13 ft NAS Connection
0558 102 156 HD+400 Welding torch 5.0 m/16 ft NAS Connection
0558 102 157 HD+400 Welding torch 8.0 m/26 ft NAS Connection
Technical documentation is available on the Internet at: www.esab.com
SPARE PARTS LIST HD+200, HD+300
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SPARE PARTS LIST HD+200, HD+300
* = Std Build
Item Ordering
number
Denomination Notes
1 0558 101 949 STD Tapered Nozzle 10mm / 3/8"
0558 101 950 STD Tapered Nozzle 13mm / 1/2"
0558 101 951 STD Conical Nozzle* 16mm / 5/8"
0558 101 952 STD Conical Nozzle - Extended 16mm / 5/8"
0558 101 953 STD Large Bore Nozzle 19mm / 3/4"
0558 101 954 STD Large Bore Nozzle -
Extended
19mm / 3/4"
2 0558 101 955 HD Tapered Nozzle 13mm / 1/2"
0558 101 956 HD Conical Nozzle 16mm / 5/8"
0558 101 957 HD Conical Nozzle - Extended 16mm / 5/8"
0558 101 958 HD Large Bore Nozzle 19mm / 3/4"
0558 101 959 HD Large Bore Nozzle -
Extended
19mm / 3/4"
3 0558 101 999 STD Contact Tip CuCrZr 0.6mm / 0.023"
0558 101 960 STD Contact Tip CuCrZr 0.8mm / 0.030"
0558 101 961 STD Contact Tip CuCrZr* 0.9mm / 0.035"
0558 101 962 STD Contact Tip CuCrZr 1.0mm / 0.040"
0558 101 963 STD Contact Tip Aluminium
CuCrZr
1.0mm / 0.040"
0558 101 964 STD Contact Tip CuCrZr* 1.2mm / 0.045"
0558 101 965 STD Contact Tip Aluminium
CuCrZr
1.2mm / 3 / 64"
0558 101 966 STD Contact Tip CuCrZr 1.3mm / 0.052"
4 0558 101 967 HD Contact Tip CuCrZr 0.8mm / 0.030"
0558 101 968 HD Contact Tip CuCrZr 0.9mm / 0.035"
0558 101 969 HD Contact Tip CuCrZr 1.0mm / 0.040"
0558 101 970 HD Contact Tip Aluminium
CuCrZr
1.0mm / 0.040"
0558 101 971 HD Contact Tip CuCrZr 1.2mm / 0.045"
0558 101 972 HD Contact Tip Aluminium
CuCrZr
1.2mm / 3 / 64"
0558 101 973 HD Contact Tip CuCrZr 1.3mm / 0.052"
5 0558 101 976 Steel Liner 5m/16ft 0.6mm / 0.023" - 0.9mm / 0.035"
0558 101 979 Steel Liner 5m/16ft* 0.9mm / 0.035" - 1.2mm / 0.045"
0558 101 982 Polyamide - Copper Liner
5m/16ft
0.8 / 0.030" - 1.2mm / 0.045"
0558 101 985 Polyamide - Steel Liner 5m/16ft 0.8 / 0.030" - 1.2mm / 0.045"
6 0558 101 986 Diffuser - Plastic* STD Head
0558 101 987 Diffuser - Ceramic STD Head
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ESAB GunMaster HD+ User manual

Category
Welding System
Type
User manual
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