ESAB GunMaster HD User manual

Brand: ESAB

Model: GunMaster HD

Category: Welding System

Type: User manual

This manual is also suitable for

GunMaster HD+

ESAB GunMaster HD is a professional-grade welding torch designed to offer precise control and efficient performance for a range of welding applications. With its user-friendly interface and advanced features, it empowers welders to achieve high-quality results with ease. The GunMaster HD excels in handling various wire types, including solid, flux-cored, and metal-cored wires, making it a versatile tool for diverse welding tasks.

Instruction manual

0436 378 031 US 20140204

GunMaster™ HD+

TABLE OF CONTENTS

0436 378 031 © ESAB AB 2014

1 SAFETY PRECAUTIONS ..................................................................................... 3

2 INTRODUCTION................................................................................................... 9

3 TECHNICAL DATA ............................................................................................. 10

4 OPERATION ....................................................................................................... 11

4.1 General................................................................................................................ 11

4.2 Fitting the liner and consumables.................................................................... 11

4.3 Fitting the central adapter assembly to the equipment.................................. 11

4.4 Setting the level of shielding gas .....................................................................12

4.5 Checklist ............................................................................................................. 12

4.6 Changing the wire .............................................................................................. 12

5 MAINTENANCE.................................................................................................. 13

5.1 Cable assembly check.......................................................................................13

5.2 Clean the wire feed ............................................................................................ 13

5.3 Spiral liner and polyamide liner fitment...........................................................14

5.4 Clean the swan neck..........................................................................................15

6 TROUBLESHOOTING ........................................................................................ 16

7 ORDERING SPARE PARTS ............................................................................... 18

ORDER NUMBERS ...................................................................................................19

SPARE PARTS LIST HD+200, HD+300 ....................................................................20

SPARE PARTS LIST HD+350, HD+400 ....................................................................23

Rights reserved to alter specifications without notice.

1 SAFETY PRECAUTIONS

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1 SAFETY PRECAUTIONS

NOTE!

Be sure this information reaches the operator. You can obtain extra copies via

your supplier.

CAUTION!

These INSTRUCTIONS are for experienced operators. If you are not fully familiar

with the principles of operation and safe practices for arc welding equipment, we

urge you to read our booklet, "Precautions and Safe Practices for Arc, Cutting

and Gouging", Form 52-529 . Do NOT permit untrained persons to install,

operate, or maintain this equipment. Do NOT attempt to install or operate this

equipment until you have read and fully understand these instructions. If you do

not fully understand these instructions, contact your supplier for further

information. Be sure to read the Safety Precautions before installing or operating

this equipment.

This equipment will perform in conformity with the description thereof contained in this

manual and accompanying labels and/or insert when installed, operated, maintained and

repaired in accordance with the instruction provided. This equipment must be checked

periodically. Malfunctioning or poorly maintained equipment should not be used. Parts that

are broken, missing, worn, distorted or contaminated should be replaced immediately. Should

such repair or replacement become necessary, the manufacturer recommends that a

telephone or written request for service advice be made to the Authorised Distributor from

whom it was purchased.

This equipment or any of its parts should not be altered without the prior written approval of

the manufacturer. The user of this equipment shall have the sole responsibility for any

malfunction which results from improper use, faulty maintenance, damage, improper repair or

alteration by anyone other than the manufacturer or a service facility designated by the

manufacturer.

CAUTION!

Read and understand the instruction manual before

installing or operating.

WARNING!

These Safety Precautions are for your protection. They summarise precautionary

information from the references listed in the Additional Safety Information section.

Before performing any installation or operating procedures, be sure to read and

follow the safety precautions listed below as well as all other manuals, material

safety data sheets, labels, etc. Failure to observe the Safety Precautions could

result in injury or death.

PROTECT YOURSELF AND OTHERS

Some welding, cutting and gouging processes are noisy and require

hearing protection. The arc, like the sun, emits ultraviolet (UV) and

other radiation and can injure the skin and eyes. Hot metal can cause

burns. Training in the proper use of the processes and equipment is

essential to prevent accidents. Therefore:

1 SAFETY PRECAUTIONS

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1. Always wear safety glasses with side shields in any work area, even if welding helmets,

face shields and goggles are also required.

2. Use a face shield fitted with the correct filter and cover plates to protect your eyes, face,

neck and ears from sparks and rays of the arc when operating or observing operations.

Warn bystanders not to look at the arc and not to expose themselves to the rays of the

electric-arc or hot metal.

3. Wear flameproof gauntlet type gloves, heavy long-sleeve shirt, cuffless trousers,

high-topped shoes and a welding helmet or cap for protection, to protect against arc rays

and hot sparks or hot metal. A flameproof apron may also be desirable as protection

against radiated heat and sparks.

4. Hot sparks or metal can lodge in rolled up sleeves, trouser cuffs, or pockets. Sleeves and

collars should be kept buttoned and open pockets eliminated from the front of the

clothing.

5. Protect other personnel from arc rays and hot sparks using a suitable nonflammable

partition or curtains.

6. Use goggles over safety glasses when chipping slag or grinding. Chipped slag may be

hot and can fly for long distances. Bystanders should also wear goggles over safety

glasses.

FIRES AND EXPLOSIONS

The heat from flames and arcs can start fires. Hot slag or sparks can

also cause fires and explosions. Therefore:

1. Remove all combustible materials well away from the work area or cover the materials

with a protective nonflammable covering. Combustible materials include wood, cloth,

sawdust, liquid and gas fuels, solvents, paints and coating paper, etc.

2. Hot sparks or hot metal can fall through cracks or crevices in floors or wall openings and

cause a hidden smoldering fire or fires on the floor below. Make certain that such

openings are protected from hot sparks and metal.

3. Do not weld, cut or perform other hot work until the workpiece has been completely

cleaned, to ensure there are no substances on the workpiece which might produce

flammable or toxic vapors. Do not perform hot work on closed containers. They may

explode.

4. Have fire extinguishing equipment handy for instant use, such as a garden hose, water

pail, sand bucket, or portable fire extinguisher. Be sure you are trained in its use.

5. Do not use equipment beyond its ratings. For example, overloaded welding cable can

overheat and create a fire hazard.

6. After completing work, inspect the work area to make sure there are no hot sparks or hot

metal that could cause a fire later. Use fire watchers when necessary.

7. For additional information refer to NFPA Standard 51B, "“Fire Prevention in Use of

Cutting and Welding Processes", available from the National Fire Protection Association,

Batterymarch Park, Quincy, MA 02269.

ELECTRICAL SHOCK

Contact between live electrical parts and earth can cause severe injury

or death. DO NOT use AC welding current in damp areas, if movement

is confined, or if there is danger of falling. Therefore:

1. Be sure the power source frame (chassis) is connected to the earth system of the input

power.

2. Connect the workpiece to a good electrical earth.

1 SAFETY PRECAUTIONS

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3. Connect the work cable to the workpiece. A poor or missing connection can expose you

or others to a fatal shock.

4. Use well-maintained equipment. Replace worn or damaged cables.

5. Keep everything dry, including clothing, work area, cables, torch/electrode holder and

power source.

6. Make sure that all parts of your body are insulated from the workpiece and from earth.

7. Do not stand directly on metal or the ground while working in tight quarters or a damp

area; stand on dry boards or an insulating platform and wear rubber-soled shoes.

8. Put on dry, hole-free gloves before turning on the power.

9. Turn off the power, before removing your gloves.

10. Refer to ANSI/ASC Standard Z49.1 (listed on next page) for specific earthing

recommendations. Do not mistake the work lead for a earth cable.

ELECTRIC AND MAGNETIC FIELDS

May be dangerous. Electric current flowing through any conductor

causes localised Electric and Magnetic Fields (EMF). Welding and

cutting current creates EMF around welding cables and welding

machines. Therefore:

1. Welders with pacemakers fitted should consult their doctor before welding. EMF may

interfere with some pacemakers.

2. Exposure to EMF may have other health effects which are unknown.

3. Welders should use the following procedures to minimise exposure to EMF:

a) Route the electrode and work cables together. Secure them with tape when possible.

b) Never coil the torch or work cable around your body.

c) Do not place your body between the torch and work cables. Route cables on the

same side of your body.

d) Connect the work cable to the workpiece as close as possible to the area being

welded.

e) Keep the welding power source and cables as far away from your body as possible.

FUMES AND GASES

Fumes and gases, can cause discomfort or harm, particularly in

confined spaces. Do not breathe fumes and gases. Shielding gases

can cause asphyxiation. Therefore:

1. Always provide adequate ventilation in the work area by natural or mechanical means.

Do not weld, cut or gouge on materials such as galvanised steel, stainless steel, copper,

zinc, lead beryllium or cadmium unless positive mechanical ventilation is provided. Do

not breathe in the fumes from these materials.

2. Do not operate near degreasing and spraying operations. The heat or arc can react with

chlorinated hydrocarbon vapours to form phosgene, a highly toxic gas and other irritant

gases.

3. If you develop momentary eye, nose or throat irritation while operating, this is an

indication that the ventilation is not adequate. Stop work and take the necessary steps to

improve ventilation in the work area. Do not continue to operate if physical discomfort

persists.

1 SAFETY PRECAUTIONS

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4. Refer to ANSI/ASC Standard Z49.1 (see listing below) for specific ventilation

recommendations.

5. WARNING: This product when used for welding or cutting, produces fumes or gases that

contain chemicals known to the State of California to cause birth defects and in some

cases cancer (California Health & Safety Code §25249.5 et seq.)

CYLINDER HANDLING

Cylinders, if mishandled, can rupture and violently release gas.

Sudden rupture of cylinder valve or relief device can injure or kill.

Therefore:

1. Use the proper gas for the process and use the proper pressure reducing regulator

designed to operate from the compressed gas cylinder. Do not use adaptors. Maintain

hoses and fittings in good condition. Follow the manufacturer's operating instructions for

mounting a regulator to a compressed gas cylinder.

2. Always secure cylinders in an upright position, by chain or strap, to suitable hand trucks,

undercarriages, benches, wall, post or racks. Never secure cylinders to work tables or

fixtures where they may become part of an electrical circuit.

3. When not in use, keep cylinder valves closed. Have valve protection cap in place if

regulator is not connected. Secure and move cylinders by using suitable hand trucks.

4. Locate cylinders away from heat, sparks and flames. Never strike an arc on a cylinder.

5. For additional information, refer to CGA Standard P-1, "Precautions for Safe Handling of

Compressed Gases in Cylinders", which is available from Compressed Gas Association,

1235 Jefferson Davis Highway, Arlington, VA 22202.

WARNING!

EQUIPMENT MAINTENANCE

Faulty or improperly maintained equipment can cause injury or death.

Therefore:

1. Always have qualified personnel perform the installation, troubleshooting and

maintenance work. Do not perform any electrical work unless you are

qualified to perform such work.

2. Before performing any maintenance work inside a power source, disconnect

the power source from the incoming electrical power.

3. Maintain cables, earthing wire, connections, power cord and power supply in

safe working order. Do not operate any equipment in faulty condition.

4. Do not abuse any equipment or accessories. Keep equipment away from

heat sources such as furnaces, wet conditions such as water puddles, oil or

grease, corrosive atmospheres and inclement weather.

5. Keep all safety devices and cabinet covers in position and in good repair.

6. Use equipment only for its intended purpose. Do not modify it in any manner.

1 SAFETY PRECAUTIONS

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CAUTION!

ADDITIONAL SAFETY INFORMATION

For more information on safe practices for electric arc welding and cutting

equipment, ask your supplier for a copy of "Precautions and Safe Practices

for Arc Welding, Cutting and Gouging", Form 52-529.

The following publications, which are available from the American Welding

Society, 550 N.W. LeJuene Road, Miami, FL 33126, are recommended to you:

1. ANSI/ASC Z49.1 - "Safety in Welding and Cutting"

2. AWS C5.1 . "Recommended Practices for Plasma Arc Welding"

3. AWS C5.2 - "Recommended Practices for Plasma Arc Cutting"

4. AWS C5.3 - "Recommended Practices for Air Carbon, Arc Gouging and

Cutting"

5. AWS C5.5 - "Recommended Practices for Gas Tungsten Arc Welding"

6. AWS C5.6 - "Recommended Practices for Gas Metal Arc welding"

7. AWS SP - "Safe practices" - Reprint, Welding Handbook

8. ANSI/AWS F4.1 - "Recommended Safe Practices for Welding and Cutting of

Containers That Have Held Hazardous Substances"

MEANING OF SYMBOLS

As used throughout this manual: Means Attention! Be Alert!

DANGER!

Means immediate hazards that, if not avoided, will result in immediate,

serious personal injury or loss of life.

WARNING!

Means potential hazards which could result in personal injury or loss of

life.

CAUTION!

Means hazards which could result in minor personal injury.

CAUTION!

This product is solely intended for arc welding.

WARNING!

Secure the equipment -

particularly if the ground is

uneven or sloping.

1 SAFETY PRECAUTIONS

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WARNING!

The product must be lifted using a

fork lift truck or as shown in the

figure.

Disassembly and disposal

The welding torch system is mainly made from copper, nylon, and other polymers, and must

be disposed of in accordance with local environmental regulations.

NOTE!

Dispose of electronic equipment at a recycling

facility!

To conform with the European Directive 2002/96/EC on

Waste Electrical and Electronic Equipment and its

implementation in accordance with national law, electrical

and/or electronic equipment that has reached the end of

its life must be disposed of at a recycling facility.

As the person responsible for the equipment, it is your

responsibility to obtain information on approved collection

stations.

For further information contact the nearest ESAB dealer.

2 INTRODUCTION

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2 INTRODUCTION

The MIG / MAG welding guns of this series are exclusively intended for shielded-arc welding

using inert gas (MIG) or active gas (MAG) for industrial and commercial use by suitably

trained employees. The welding guns are only available in manual versions.

Shipment and packaging

The components are carefully checked and packaged, however damage may occur during

shipping.

Checking procedure on receipt of goods

• Check that the shipment is correct by referring to the shipping note.

In case of damage

• Check the package and components for damage (visual inspection).

In case of complaints

If the package and/or components have been damaged during shipment:

• Contact the last carrier immediately.

• Keep the packaging (for possible inspection by the carrier or supplier, or for returning the

goods).

Store in an enclosed space

Ambient temperature

• for shipment and storage: - 13°F to + 131°F

Relative air humidity: up to 90% at a temperature of 68°F

3 TECHNICAL DATA

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3 TECHNICAL DATA

Welding torch HD+200 HD+300 HD+350 HD+400

Type of cooling Gas Gas Gas Gas

Permitted load at 60% duty

Carbon dioxide CO

250 A 350 A 400 A 450 A

Mixed gas Ar/CO

220 A 320 A 375 A 420 A

Maximum rated

current

250 A 350 A 400 A 420 A

Recommended gas

flow

20 - 40 cfh 20 - 40 cfh 20 - 45 cfh 20 - 45 cfh

Wire diameter 0.023" - 0.045" 0.023" - 0.052" 0.023" - 0.062" 0.023" - 0.093"

Duty cycle

The duty cycle refers to the time, expressed as a percentage of a ten-minute period, during

which you can weld or cut at a certain load without overloading. The duty cycle is valid for

104°F.

General torch data with reference to ANSI/IEC 60974-7

Type of voltage: DC voltage

Wire type: Round wire: solid, flux, or metal cored

Type of guide: Manual

Voltage measurement: Peak value of 113 V

Connection protection

Machine side (ANSI/IEC 60

529):

IP3X

Shielding gas: CO

or Ar/CO

Enclosure class

The IP code indicates the enclosure class, i.e. the degree of protection against penetration

by solid objects or water.

4 OPERATION

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4 OPERATION

4.1 General

General safety regulations for handling the equipment can be found in the "SAFETY"

chapter of this manual. Read it through before you start using the equipment!

CAUTION!

This product is intended for industrial use. In a domestic environment, this

product may cause radio interference. It is the user's responsibility to take

adequate precautions.

GunMaster™ HD+ welding guns can be used in any welding position.

The welding gun switch in the HD+ handle is suitable for 42 V, maximum 1 A.

4.2 Fitting the liner and consumables

Your ESAB GunMaster™ HD+ welding gun has been supplied ready to weld. It has been

supplied with the standard consumables denoted (*) in this manual in the following chapters:

"SPARE PARTS LIST HD+200, HD+300" and "SPARE PARTS LIST HD+350, HD+400".

For information on how to install and assemble new liners or consumables, see the chapter

“MAINTENANCE”

Fit the correct wire liner for the application, as needed to suit the wire type and diameter. See

the section "Spiral liner and polyamide liner fitment" in the chapter "MAINTENANCE".

• Spiral liner = for steel wires

• Polyamide copper = for aluminum

• Polyamide steel = for copper, nickel and stainless steel wires

4.3 Fitting the central adapter assembly to the equipment

To connect the welding gun to the power source:

1. Remove the tip adapter and contact tip on

the welding gun.

2. Inch the wire from the exit of the wire guide

on the feed unit. Make sure it does not short

out on any panels.

3. Carefully slide the electrode wire into the

welding gun liner and slowly locate the gun

plug body into the feed unit central connector

and tighten the gun plug nut.

4 OPERATION

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4. Keeping the welding gun as straight as

possible, use the power source inch facility or

gun trigger to feed the electrode wire 2" from

the end of the liner conduit.



5. Once the electrode wire has stopped, refit

the tip adapter, diffuser, contact tip, and gas

nozzle.

6. Trim the electrode wire to within 0.2" of the face of the nozzle. This will facilitate jolt-free

arc initiation.

4.4 Setting the level of shielding gas

Set the quantity of gas required on the gas regulator. The type and quantity of gas to be used

depends on the welding task to be performed.

4.5 Checklist

Check the cable assembly before connecting it to the wire feed unit to confirm the wire liner

is suitable for the wire diameter and type. Check the fixed end consumable parts on the swan

neck and whether the correct contact tip etc. is being used for the wire diameter and type.

4.6 Changing the wire

When changing the wire, make sure the end of the wire is deburred.

Insert the wire into the wire feeding unit according to the operating instructions.

When inserting the wire, press the wire jog button on the wire feed unit.

5 MAINTENANCE

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5 MAINTENANCE

NOTE!

Regular maintenance is important for safe, reliable operation.

Welding torch

Cleaning and replacement of the welding gun’s worn parts should be done at regular

intervals to prevent problems with wire feeding. Clean the wire guide with compressed air

and clean the contact tip regularly.

Before cleaning, service and repair, carry out the following shutdown procedure:

1. Turn off the power supply.

2. Turn off the gas supply.

3. Make sure the power and gas supply are turned off during the entire service.

5.1 Cable assembly check

Perform the following:

1. Check that all nuts are tightened.

2. Replace the liner if it is worn or dirty.

3. Replace damaged, deformed, or worn parts.

5.2 Clean the wire feed

1. Disconnect the welding gun cable assembly from the equipment and lay it out straight.

2. Remove the nut and pull out the wire guide liner.

3. Remove any remaining parts from the swan neck.

4. Blow compressed air through both ends of the wire conduit to remove wire shavings.

5. Insert the liner into the wire conduit and screw the nut back on.

6. New liners must be cut to the correct length. Please follow the tips and suggestions in

the following section.

5 MAINTENANCE

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5.3 Spiral liner and polyamide liner fitment

Liner replacement

1. Remove the consumables.

2. Lay the welding gun out flat and straight.

3. Remove the liner-retaining nut.

4. Twist and pull out the liner.

5. Feed the new liner in using short strokes.

6. Twist and push if the liner sticks.

7. Fit the liner-retaining nut.

8. Trim the excess liner to suit the head.

9. Install the consumables.

Polyamide liner fitting

1. Remove the consumables.

2. Lay the welding gun out flat and straight.

3. Remove the liner-retaining nut.

4. Twist and pull out the liner.

5 MAINTENANCE

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5. Feed in the new liner using short strokes.

6. Twist and push if the liner sticks.

7. Keep feeding until the end of the neck liner

comes out of the swan neck.

8. Remove the nipple cap nut.

9. Slide the nipple into the rear end stem.

10. Check the neck liner length. Adjust again

if required.

11. Pull liner and nipple back. Keep the nipple

in the same position along the liner.

12. Tighten the nipple cap nut.

13. Push the liner and nipple back into the

rear end stem.

14. Fit the liner nipple-retaining nut and

tighten.

15. Trim excess polyamide liner to suit the

power source.

16. Trim the excess liner to suit the head.

17. Install the consumables.

5.4 Clean the swan neck

Clean the inside of the gas nozzle regularly to remove welding spatter and spray with ESAB

anti-spatter agent.

Check consumables for visible damage and replace if necessary.

6 TROUBLESHOOTING

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6 TROUBLESHOOTING

If the measures described below are not successful, please consult your dealer or the

manufacturer. Please also read the operating instructions for the welding components e.g.,

power source and wire feed unit.

In the event of an emergency, the power supply must be switched off immediately. For further

action in such circumstances, consult the ‘Power source’ instruction manual.

Symptom Possible fault

Wire feed unit operates but no gas flow Gas cylinder empty

Gas regulator closed

Faulty solenoid

Restriction in welding gun cables

Wire feed unit operates, but does not feed Burnback

Bird nesting

Insufficient drive roll pressure

Blocked liner

Incorrect drive rolls

Excessive wire spool brake tension

Blocked liner

Incorrect liner

Incorrect drive rolls

Excessive wire spool brake tension

Bird nesting Contact tip overheating / burnback

Incorrect contact tip size

Incorrect or blocked liner

Restriction in welding gun cable

Excessive cable kinks

Excessive feed roll pressure

Misaligned drive rolls or wire guides

6 TROUBLESHOOTING

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Symptom Possible fault

Burnback Incorrect voltage setting

Contact tip overheating

Incorrect or blocked liner

Excessive cable kinks

Erratic wire feed

Incorrect stick out

Irregular wire feed or arc Adjust welding voltage

Incorrect drive roll tension

Incorrect drive roll size

Worn drive rolls

Incorrect or blocked liner

Incorrect wire guide size

Misaligned drive rolls or wire guide

Gaps at liner or wire guide junctions

Incorrect contact tip size

Contact tip overheating

Spatter adhesion on exit geometry of tip bore

Excessive cable kinks

Poor earth or cable connections

Weld joint area dirty

7 ORDERING SPARE PARTS

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7 ORDERING SPARE PARTS

HD+200, HD+300, HD+350, and HD+400 are designed and tested in accordance with

ANSI/IEC 60974-7 standards. It is the obligation of the service unit that has carried

out the service or repair work to make sure the product still conforms to the required

standard.

Spare parts may be ordered through your nearest ESAB dealer, see the back cover of this

document. When ordering, please state product type, serial number, designation and spare

part number in accordance with the spare parts list. This facilitates dispatch and ensures

correct delivery.

ORDER NUMBERS

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ORDER NUMBERS

Ordering number Type Description Notes

0558 102 132 HD+200 Welding torch 3.0 m/10 ft EURO Connection

0558 102 133 HD+200 Welding torch 4.0 m/13 ft EURO Connection

0558 102 134 HD+200 Welding torch 5.0 m/16 ft EURO Connection

0558 102 135 HD+300 Welding torch 3.0 m/10 ft EURO Connection

0558 102 136 HD+300 Welding torch 4.0 m/13 ft EURO Connection

0558 102 137 HD+300 Welding torch 5.0 m/16 ft EURO Connection

0558 102 138 HD+350 Welding torch 3.0 m/10 ft EURO Connection

0558 102 139 HD+350 Welding torch 4.0 m/13 ft EURO Connection

0558 102 140 HD+350 Welding torch 5.0 m/16 ft EURO Connection

0558 102 145 HD+350 Welding torch 8.0 m/26 ft

(Basic)

EURO Connection

0558 102 141 HD+400 Welding torch 3.0 m/10 ft EURO Connection

0558 102 142 HD+400 Welding torch 4.0 m/13 ft EURO Connection

0558 102 143 HD+400 Welding torch 5.0 m/16 ft EURO Connection

0558 102 146 HD+400 Welding torch 8.0 m/26 ft

(Basic)

EURO Connection

0558 102 147 HD+300 Welding torch 3.0 m/10 ft NAS Connection

0558 102 148 HD+300 Welding torch 4.0 m/13 ft NAS Connection

0558 102 149 HD+300 Welding torch 5.0 m/16 ft NAS Connection

0558 102 150 HD+350 Welding torch 3.0 m/10 ft NAS Connection

0558 102 151 HD+350 Welding torch 4.0 m/13 ft NAS Connection

0558 102 152 HD+350 Welding torch 5.0 m/16 ft NAS Connection

0558 102 153 HD+350 Welding torch 8.0 m/26 ft NAS Connection

0558 102 154 HD+400 Welding torch 3.0 m/10 ft NAS Connection

0558 102 155 HD+400 Welding torch 4.0 m/13 ft NAS Connection

0558 102 156 HD+400 Welding torch 5.0 m/16 ft NAS Connection

0558 102 157 HD+400 Welding torch 8.0 m/26 ft NAS Connection

Technical documentation is available on the Internet at: www.esab.com

SPARE PARTS LIST HD+200, HD+300

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SPARE PARTS LIST HD+200, HD+300

* = Std Build

Item Ordering

number

Denomination Notes

1 0558 101 949 STD Tapered Nozzle 10mm / 3/8"

0558 101 950 STD Tapered Nozzle 13mm / 1/2"

0558 101 951 STD Conical Nozzle* 16mm / 5/8"

0558 101 952 STD Conical Nozzle - Extended 16mm / 5/8"

0558 101 953 STD Large Bore Nozzle 19mm / 3/4"

0558 101 954 STD Large Bore Nozzle -

Extended

19mm / 3/4"

2 0558 101 955 HD Tapered Nozzle 13mm / 1/2"

0558 101 956 HD Conical Nozzle 16mm / 5/8"

0558 101 957 HD Conical Nozzle - Extended 16mm / 5/8"

0558 101 958 HD Large Bore Nozzle 19mm / 3/4"

0558 101 959 HD Large Bore Nozzle -

Extended

19mm / 3/4"

3 0558 101 999 STD Contact Tip CuCrZr 0.6mm / 0.023"

0558 101 960 STD Contact Tip CuCrZr 0.8mm / 0.030"

0558 101 961 STD Contact Tip CuCrZr* 0.9mm / 0.035"

0558 101 962 STD Contact Tip CuCrZr 1.0mm / 0.040"

0558 101 963 STD Contact Tip Aluminium

CuCrZr

1.0mm / 0.040"

0558 101 964 STD Contact Tip CuCrZr* 1.2mm / 0.045"

0558 101 965 STD Contact Tip Aluminium

CuCrZr

1.2mm / 3 / 64"

0558 101 966 STD Contact Tip CuCrZr 1.3mm / 0.052"

4 0558 101 967 HD Contact Tip CuCrZr 0.8mm / 0.030"

0558 101 968 HD Contact Tip CuCrZr 0.9mm / 0.035"

0558 101 969 HD Contact Tip CuCrZr 1.0mm / 0.040"

0558 101 970 HD Contact Tip Aluminium

CuCrZr

1.0mm / 0.040"

0558 101 971 HD Contact Tip CuCrZr 1.2mm / 0.045"

0558 101 972 HD Contact Tip Aluminium

CuCrZr

1.2mm / 3 / 64"

0558 101 973 HD Contact Tip CuCrZr 1.3mm / 0.052"

5 0558 101 976 Steel Liner 5m/16ft 0.6mm / 0.023" - 0.9mm / 0.035"

0558 101 979 Steel Liner 5m/16ft* 0.9mm / 0.035" - 1.2mm / 0.045"

0558 101 982 Polyamide - Copper Liner

5m/16ft

0.8 / 0.030" - 1.2mm / 0.045"

0558 101 985 Polyamide - Steel Liner 5m/16ft 0.8 / 0.030" - 1.2mm / 0.045"

6 0558 101 986 Diffuser - Plastic* STD Head

0558 101 987 Diffuser - Ceramic STD Head

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ESAB GunMaster HD User manual

Brand: ESAB

Model: GunMaster HD

Category: Welding System

Type: User manual

This manual is also suitable for

GunMaster HD+

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ESAB GunMaster HD User manual

This manual is also suitable for

ESAB GunMaster HD User manual

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