Metabo Antriebsmotor IK Operating instructions

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ENGLISH en

9

Mounting instructions

We, being solely responsible, hereby declare that

these drive motors, identified by type and serial

number *1), meet all relevant requirements of the

stated directives (where applicable with limitations)

*2) and standards *3). Technical documents for *4)

- see page 3.

The commissioning of the above mentioned

product remains forbidden until it was established

that the overall product (machine/system) into

which the above-mentioned product is to be

installed, meets the requirements of the applicable

ED directive.

The manufacturer undertakes to electronically

transfer the special documentation for the

incomplete machine to national authorities in

response to a duly substantiated request.

The special technical documents belonging to the

machine according to annex VII part B were

created.

The drive motor is intended for installation in a

machine / system.

The drive motor must not be used as hand-held

power tool.

The user bears sole responsibility for any damage

caused by inappropriate use.

Generally accepted accident prevention

regulations and the enclosed safety information

must be observed.

Kindly observe the part of the text marked

with this symbol for your own protection

and for the protection of your flange-

mounted motor!

WARNING – Reading the Declaration of

Incorporation will reduce the risk of injury.

Keep all safety instructions and information for

future reference.

Pass on your flange-mounted motor only together

with these documents.

WARNING – Read all safety warnings and

instructions. Failure to follow all safety

warnings and instructions may result in an electric

shock, fire and/or serious injury.

3.1 Work area safety

a) Keep work area clean and well lit. Cluttered or

dark areas invite accidents.

b) Do not operate the flange-mounted motor in

explosive atmospheres, such as in the

presence of flammable liquids, gases or dust.

Flange-mounted motors create sparks which may

ignite the dust or fumes.

c) Keep children and other persons away while

operating the flange-mounted motor.

3.2 Electrical safety

a) The plug of the flange-mounted motor must

match the outlet. Never modify the plug in any

way. Do not use any adapter plugs with earthed

(grounded) flange-mounted motors. Unmodified

plugs and matching outlets will reduce risk of

electric shock.

b) Avoid body contact with earthed or

grounded surfaces, such as pipes, radiators,

ranges and refrigerators. There is an increased

risk of electric shock if your body is earthed or

grounded.

c) Do not expose the flange-mounted motor to

rain or wet conditions. Water entering a flange-

mounted motor will increase the risk of electric

shock.

d) Do not abuse the cord. Never use the cord of

the flange-mounted motor to carry it,

suspending it or unplugging it. Keep cord away

from heat, oil, sharp edges or moving parts.

Damaged or entangled cords increase the risk of

electric shock.

e) If operating a flange-mounted motor in a

damp location is unavoidable, us a residual

current device (RCD) protected supply. Use of

an RCD reduces the risk of electric shock.

3.3 Personal safety

a) Wear personal protective equipment and

always wear protective goggles. Protective

equipment such as a dust mask, non-skid safety

shoes, hard hat or hearing protection, depending on

the type and application of the flange-mounted

motor, will reduce personal injuries.

c) Prevent unintentional starting. Make sure

that the flange-mounted motor is switched off

before you connect it to the power supply, lift

or carry it.

c) Remove any adjusting key or wrench before

turning on the flange-mounted motor. A wrench

or a key left attached to a rotating part of the power

tool may result in personal injury.

d) Wear suitable clothing. Do not wear loose

clothing or jewellery. Keep your hair, clothing

and gloves away from moving parts. Loose

clothes, jewellery or long hair can be caught in

moving parts.

e) If devices are provided for the connection of

dust extraction and collection facilities, ensure

these are connected and properly used. Use of

dust extraction can reduce dust-related hazards.

1. EC Declaration of

Incorporation

2. Specified Conditions of Use

3. General Safety Information

ENGLISHen

10

3.4 Careful handling and use of flange-

mounted motors

a) Do not force the device. Work with the flange-

mounted motor in the stated power range.

b) Do not use a flange-mounted motorwith a

defective switch. Flange-mounted motors that can

no longer be switched on or off are dangerous and

must be repaired immediately.

c) Disconnect the plug from the power source

before making any adjustments or changing

accessories, or.

Such preventive safety measures reduce the risk of

starting the flange-mounted motor accidentally.

d) Store idle flange-mounted motors out of the

reach of children. Do not allow persons

unfamiliar with the power tool or these

instructions to operate the power tool. Flange-

mounted motors are dangerous when used by

inexperienced personnel.

e) Carefully maintain the flange-mounted

motor. Check that the moving parts are

functioning properly and do not jam, that there

is no breakage of parts or any other condition

that may affect the flange-mounted motor’s

operation. If damaged, have the power tool

repaired before use. Many accidents are caused

by poorly maintained flange-mounted motors.

f) Use the flange-mounted motor in accordance

with these instructions. Take the working

conditions into consideration. Using flange-

mounted motors for applications other than those

intended can lead to dangerous situations.

3.5 Service

a) Have the flange-mounted motor serviced by

a qualified repair person using only genuine

replacement parts. This will ensure that the safety

of the flange-mounted motor is maintained.

This flange-mounted motor must only be

operated, if it was safely installed in a machine

/ system and fixed.

Loss of control can cause personal injury.

The flange-mounted motor must not be used as

hand-held power tool.

Applications for which the flange-mounted motor

was not designed may create a hazard and cause

personal injury.

The flange-mounted motor has no restart

protection. Avoid inadvertent starts: always switch

the tool off when the plug is removed from the mains

socket or if there has been a power cut.

The rated speed of the powered machine /

system must be at least equal to the maximum

speed marked on the flange-mounted motor.

Components running faster than their rated speed

can break and fly apart.

The system manufacturer itself carries the

responsibility to create operating instructions

for the system.

The system manufacturer itself carries the

responsibility to guarantee the safety of the

system.

Wear personal protective equipment. Use a

face shield, safety goggles or safety goggles

depending on the application. As appropriate,

wear a dust mask, hearing protectors, gloves

and a workshop apron capable of stopping

small abrasive or workpiece fragments. The eye

protection must be capable of stopping flying debris

generated by various operations. The dust mask or

respirator must be capable of filtering particles

generated by your operation. Prolonged exposure

to high intensity noise may cause hearing loss.

Position the cord clear of rotating parts.

After changing accessories or settings on the

tool, you must securely tighten the collet chuck

nuts, the chuck and any other clamping

elements. Loose clamping elements may slip

unexpectedly and result in loss of control over the

power tool. Unsecured, rotating components may

then be ejected with considerable force.

Regularly clean the flange-mounted motor’s air

vents. The motor’s fan will draw dust inside the

housing and excessive accumulation of powdered

metal may cause electrical hazards.

4.1 Additional Safety Instructions:

WARNING – Always wear protective

goggles.

Do not touch the rotating spindle.

Pull the plug out of the socket before making any

adjustments, changing tools, carrying out

maintenance or cleaning.

Use of a fixed extractor system is recommended.

Always install an RCD with a maximum trip current

of 30 mA upstream. When the machine is shut down

by the RCD, it must be checked and cleaned. See

Section 8. Cleaning.

Reducing dust exposure:

Some of the dust created using this power tool

may contain chemicals known to cause

cancer, allergic reaction, respiratory disease, birth

defects or other reproductive harm. Some of these

substances include: lead (in paint containing lead),

mineral dust (from bricks, concrete etc.), additives

used for wood treatment (chromate, wood

preservatives), some wood types (such as oak or

beech dust), metals, asbestos.

The risk from exposure to such substances will

depend on how long you or bystanders are being

exposed.

Do not let particles enter the body.

Do the following to reduce exposure to these

substances: ensure good ventilation of the

workplace and wear appropriate protective

equipment, such as respirators able to filter

microscopically small particles.

Observe the relevant guidelines for your material,

staff, application and place of application (e.g.

occupational health and safety regulations,

disposal).

4. Special Safety Instructions

ENGLISH en

11

Collect the generated particles at the source, avoid

deposits in the surrounding area.

Use suitable accessories for special work. In this

way, fewer particles enter the environment in an

uncontrolled manner.

Use a suitable extraction unit.

Reduce dust exposure with the following measures:

- Do not direct the escaping particles and the

exhaust air stream at yourself or nearby persons

or on dust deposits.

- Use an extraction unit and/or air purifiers

- Ensure good ventilation of the workplace and

keep clean using a vacuum cleaner Sweeping or

blowing stirs up dust

- Vacuum or wash protective clothing Do not blow,

beat or brush.

See page 2.

1 Collet chuck

2 Collet chuck nut

3 Collet (for mounting in a bracket)

4 Slide switch

5 Setting wheel for speed adjustment

Mount the flange-mounted motor at the collet (3) in

a suitable bracket and fix it.

Before commissioning, check that the rated

mains voltage and mains frequency, as stated

on the type plate match your power supply.

Always install an RCD with a maximum trip

current of 30 mA upstream.

7.1 Collet chucks

The shaft diameter of the powered spindle

must correspond exactly to the collet bore of

the collet chuck (1)!

Various collet chucks are available for different

shank diameters.

A Collect chucks (including nut)

Ø 3 mm = 6.31947

Ø 1/8“ = 6.31948

Ø 6 mm = 6.31945

Ø 1/4“ = 6.31949

Ø 8 mm = 6.31946

7.2 Fitting the tools

Prior to any conversion work: pull the mains

plug out of the socket. The machine must be

switched off and the spindle at a standstill.

Only use powered spindles that are suited to

the no-load speed of the flange-mounted

motor. See the Technical Specifications.

The shaft diameter of the powered spindle

must correspond exactly to the collet bore of

the collet chuck (1)!

The powered spindle must be inserted

completely into the collet chuck (1).

The “overhang” / the exposed part of the

spindle has to be minimal.

For abrasive points, you may never exceed

the maximum open shank length specified by

the manufacturer l

0

.

The maximum permitted shaft length is the sum of l

0

and the maximum insertion depth L

max

(see chapter

12.)

Insert the spindle to be powered until the stop into

the collet chuck (1).

Bring the spindle to a standstill with the 13-mm

spanner provided for this purpose.

Using the 17/19-mm spanner, tighten the collet

chuck nut (2).

If there is no tool inserted in the collet chuck,

you can tighten the collet chuck manually

rather than with the spanner.

7.3 Switching On and Off

Avoid inadvertent starts: always switch the

tool off when the plug is removed from the

mains socket or if there has been a power cut.

Avoid the machine swirling up or taking in dust

and chips.

Machines with a slide switch:

Switching on: push the sliding switch (4) forwards.

For continuous operation, now tilt it downwards until

it engages.

Switching off: press the rear end of the slide switch

(4) and release it.

7.4 Setting speed

The speed can be preset using the setting wheel (5)

and is infinitely variable. For a list of speeds, see the

table on page 3.

It is possible that particles deposit inside the flange-

mounted motor during operation. This impairs the

cooling of the flange-mounted motor. Conductive

build-up can impair the protective insulation of the

flange-mounted motor and cause electrical

hazards.

The flange-mounted motor should be cleaned

regularly, often and thoroughly through all front and

rear air vents using a vacuum cleaner or by blowing

5. Overview

6. Initial Operation

7. Use

8. Cleaning

l

o

0

I

6

ENGLISHen

12

in dry air. Prior to this operation, disconnect the

flange-mounted motor from the power source and

wear protective goggles and a dust mask.

- Overload protection: There is a MAJOR

reduction in load speed. The motor temperature

is too high! Allow the machine to run at idle speed

until it has cooled down.

- Overload protection: There is a SLIGHT

reduction in load speed. The machine is

overloaded. Reduce the load before continuing to

work.

- Metabo S-automatic safety shutdown: The

machine was SWITCHED OFF automatically. If

the slew rate of the current is too high (for

example, if the machine suddenly seizes or

kickback occurs), the machine switches off.

Switch off the machine using the slide switch (4).

Switch it on again and continue to work as normal.

Try to prevent the machine from seizing.

Repairs to flange-mounted motors must only

be carried out by qualified electricians!

Contact your local Metabo representative if you

have Metabo flange-mounted motors requiring

repairs. See www.metabo.com for addresses.

Spare parts lists are available from Metabo.

Observe national regulations on environmentally

compatible disposal and on the recycling of disused

tools, packaging and accessories.

Only for EU countries: never dispose of

flange-mounted motors in your household

waste! Used flange-mounted motors must be

collected separately and handed in for environmen-

tally compatible recycling in accordance with Euro-

pean Directive 2002/96/EC on waste electrical and

electronic equipment and its implementation in

national legal systems.

Explanatory notes on the specifications on page 3.

Subject to change in accordance with technical

progress.

n =No-load speed (maximum speed)

n

V

* =No-load speed (adjustable)

n

1

=On-load speed

P

1

=Rated input power

P

2

=Power output

d =collet bore of the collet chuck

L

max

=maximum insertion depth

D =Collar diameter

m =Weight with smallest battery pack/weight

without cord

Measured values determined in conformity with

EN 60745.

Machine in protection class II

~ AC Power

The technical specifications quoted are subject to

tolerances (in compliance with the relevant valid

standards).

Emission values

These values make it possible to assess the

emissions from the flange-mounted motor and to

compare different flange-mounted motors. The

actual load may be higher or lower depending on

the operating conditions, the condition of the flange-

mounted motor or the accessories. Please allow for

breaks and periods when the load is lower for

assessment purposes. Arrange protective

measures for the user, such as organisational

measures based on the adjusted estimates.

Vibration total value

(vector sum of three directions)

determined in accordance with EN 60745:

a

h, SG

= Vibration emission value

K

h,SG

= Uncertainty (vibration)

U

M

= Unbalance

Typical A-effective perceived sound levels

:

L

pA

=Sound-pressure level

L

WA

= Acoustic power level

K

pA

, K

WA

= Uncertainty

The noise level can exceed 80 dB(A) during

operation.

Wear ear protectors!

Electromagnetic disturbances:

In individual cases, the speed may fluctuate

temporarily if the machine is exposed to extreme

external electromagnetic disturbances or the

electronic restart protection may respond. In this

case, switch the machine off and on again.

9. Troubleshooting

10. Repairs

11. Environmental Protection

12. Technical Data

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Metabowerke GmbH

Metabo-Allee 1

72622 Nuertingen

Germany

www.metabo.com

170 27 4720 - 0816

Metabo Antriebsmotor IK Operating instructions

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