Proxxon 28481 IBS E User manual

Brand: Proxxon

Model: 28481 IBS E

Type: User manual

IBS/E

Manual

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2 31

Fig. 2

Fig. 3 Fig. 4

Fig. 1

Translation of the Original Operating

Instructions

PROXXONIBS/E

Dearcustomer!

Always keep theseoperating instructions and the en-

closed safety guidelines withinreach.

Only use this device with exact knowledge of it and com-

ply with the instructions and safetyguidelines!

This is necessarytoensure safeoperation and, secondly,

it simplifies familiarisationwith the device and its func-

tions.

Proxxonassumesnoliabilityfor the safe function of the

device in the caseof:

•handling thatdoes not comply with normal intended

use,

•use forother purposes not mentioned in the manual,

•incorrectly executed repairs,

•failure to heed safety instructions,

•external influences for whichthe manufacturer is not

responsible

We recommendusing PROXXON original spareparts for

all repairand maintenance work.

Repairs should only be performed by qualified skilledper-

sonnel!

Please note:All information containedinthese operating

instructions -especially the technical data -corresponds

to the status at the time of printing.

We reserve the right to make further developments in the

interest of technical progress. We wish youeverysuccess

with the device.

WARNING!

Readall safetywarningsand instructions. Fail-

ure to followall safetywarningsand instruc-

tionslistedbelowmay result in electric shock, fire and/or

serious injury.

KEEPALL SAFETYWARNINGS AND INSTRUCTIONSFOR

THE FUTURE !

Safety

warnings common for grinding, sanding,wire

brushing, polishing, carving or abrasive cutting-off

operations:

a) Thispower tool is intended to function as a

grinder, sander,wire brush, polisher, carving or

cut-off tool.Read allsafety warnings, instruc-

tions, illustrations and specifications provided

withthis power tool. Failure to followall instructions

listedbelowmay result in electric shock, fire and/or

serious injury.

c) Do not use accessorieswhich are not specifically

designedand recommendedbythe toolmanu-

facturer. Just because the accessorycan be at-

tached to your power tool, it does not assure safe op-

eration.

d) The rated speed of thegrinding accessories must

be at least equal to the maximum speedmarked

on thepower tool. Grinding accessories running

faster than theirrated speed can break and fly apart.

e) Theoutside diameter and the thickness of your

accessorymust be within the capacity rating of

your power tool. Incorrectly sized accessories can-

not be adequately controlled.

f) The arbour size of wheels, sanding drumsorany

other accessorymust properly fit the spindle or

collet of thepower tool. Accessories thatdonot

match the mountinghardware of the power tool will

run out of balance, vibrate excessively and may

cause loss of control.

g) Mandrelmounted wheels, sandingdrums,cutters

or other accessories mustbefully inserted into

the colletorchuck. If the mandrel is insufficiently

held and/orthe overhang of the wheelistoo long, the

mounted wheel may become looseand be ejectedat

high velocity.

h) Do not use adamagedaccessory. Before each

useinspectthe accessory such as abrasive

wheelsfor chips andcracks, sandingdrum for

cracks, tearorexcess wear,wire brush for loose

or cracked wires.Ifpower tool or accessoryis

dropped, inspectfor damageorinstall an undam-

aged accessory.After inspecting and installing

an accessory, positionyourself andbystanders

away fromthe plane of the rotating accessory

and run the power toolatmaximum no-load

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spee

dfor one minute. Damaged accessories will

normally break apart duringthis test time.

i) Wear personal protective equipment. Depending

application, use face shield, safetygoggles or

safetyglasses. As appropriate,wear dust mask,

hearing protectors, gloves and workshopapron

capable of stoppingsmallabrasive or workpiece

fragments. The eyeprotection mustbecapableof

stopping flying debris generatedbyvariousopera-

tions. Thedust mask or respiratormust be capable

of filtratingparticles generated by your operation.

Prolonged exposure to high intensity noise may

cause hearing loss.

j) Keepbystandersasafe distance away fromwork

area. Anyone entering the work areamust wear

personal protective equipment. Fragments of

workpieceorofabroken accessorymay fly away

and cause injury beyond immediate area of opera-

tion.

k) Hold power tool by insulated grippingsurfaces

only, when performinganoperation where the

cutting accessorymay contact hidden wiring or

its owncord. Cutting accessorycontactinga“live”

wire maymake exposed metal parts of the power

tool“live”and could give the operatoranelectric

shock.

l) Always holdthe toolfirmly in your hand(s)

during the start-up. Thereaction torqueofthe

motor,asitacceleratestofull speed, can cause the

tool to twist.

m) Use clamps to supportworkpiece whenever prac-

tical. Neverhold asmallworkpiece in one hand

and the toolinthe otherhand while in use. Clamp-

ing asmall workpieceallows youtouse your hand(s)

to control the tool. Round material such as dowel

rods,pipes or tubing have atendencytoroll while

being cut, and maycausethe bit to bind or jump to-

wardyou.

n) Position the cord clear of thespinning accessory.

If youlose control, the cord may be cutorsnagged

and your handorarm may be pulled into the spinning

accessory.

o) Neverlay the power tooldown untilthe acces-

sory has come to acomplete stop. The spinning

accessorymay grab the surface and pull the power

tool out of your control.

After changingthe bits or making anyadjust-

ments, make sure the collet nut, chuckorany

other adjustment devices are securely tightened.

Loose

adjustment devices can unexpectedlyshift,

causing loss of control, loose rotating components

will be violently thrown.

q) Do not run the power toolwhile carrying it at your

side. Accidental contact with the spinning accessory

could snagyour clothing,pulling the accessoryinto

your body.

r) Regularly clean thepower tool’s airvents. The

motor’s fan will drawthe dust inside the housing and

excessive accumulation of powdered metal may

cause electrical hazards.

s) Do not operate the power toolnear flammable

materials. Sparkscouldignite these materials.

t) Do not use accessoriesthat require liquid

coolants. Using waterorother liquid coolants may

result in electrocution or shock.

Further safety instructions for all operations

Kickbackand related warnings

Kickbackisasudden reaction to apinched or snagged

rotating wheel, sanding band, brush or anyother acces-

sory. Pinchingorsnagging causesrapid stalling of the

rotatingaccessory which in turncauses the uncontrolled

powertool to be forced in the direction opposite of the

accessory’s rotation.

Forexample, if an abrasive wheel is snagged or pinched

by the workpiece, the edge of the wheelthatisentering

into the pinch point can dig into the surface of the mate-

rial causing the wheeltoclimb out or kick out.The wheel

may either jump toward or away from the operator,de-

pending on directionofthe wheel’s movement at the

point of pinching. Abrasivewheels mayalso break under

these conditions.

Kickback is the resultofpower tool misuseand/or incor-

rect operatingprocedures or conditionsand can be

avoided by takingproper precautions as given below.

a) Maintain afirm grip on the power tooland posi-

tion your body and arm to allow you to resist

kickbac

kforces. The operatorcan control kickback

forces, if properprecautionsare taken.

b) Use specialcare whenworking corners,sharp

edg

es etc. Avoid bouncing andsnagging the ac-

cessory. Corners, sharpedges or bouncing have a

tendencytosnagthe rotating accessoryand cause

loss of controlorkickback.

c) Do not attach atoothed sawblade. Suchblades

createfrequent kickbackand loss of control.

d) Always feed thebit into the material in the same

directionasthe cutting edge is exiting fromthe

material(which is thesame directionasthe

chips are thrown). Feeding the tool in the wrongdi-

rection causes the cuttingedge of the bit to climb out

of the work and pull the tool in the direction of this

feed.

e) When usingrotary files, cut-off wheels, high-

speedcuttersortungsten carbide cutters, always

have the work securely clamped. These wheels

will grabifthey become slightly canted in the groove,

and can kickback. When acut-offwheelgrabs,the

wheelitselfusually breaks. Whenarotaryfile, high-

speed cutterortungstencarbide cutter grabs, it may

jump from the groove and you could losecontrol of

the tool.

Safety warnings specific for grindingand abrasive

cutting-off operations:

a) Use onlywheeltypes that are recommendedfor

your power tooland only for recommendedap-

plications. Forexample:donot grind withthe side

of acut-off wheel. Abrasive cut-off wheels are in-

tended for peripheral grinding, side forces applied to

these wheels maycausethem to shatter.

b) For threaded abrasivecones andplugs use only

undamaged wheelmandrels with an unrelieved

shoulderflange that are of correctsize and

length. Proper mandrels will reduce the possibility

of breakage.

c) Do not “jam”acut-off wheel or apply excessive

pressure.Donot attempttomake an excessive

depth of cut. Overstressingthe wheelincreasesthe

loading and susceptibility to twisting or snagging of

the

wheelinthe cut and the possibilityofkickback

or wheelbreakage.

d) Do notposition yourhand in line with and behind

erotating wheel. Whenthe wheel, at the point of

operation,ismovingaway from your hand, the pos-

sible kickback maypropel the spinning wheel and

the power tool directlyatyou.

e) Whenwheelispinched, snagged or wheninter-

rupting acut for anyreason, switch off thepower

tooland hold the power toolmotionless untilthe

wheel comestoacomplete stop.Never attempt

to remove the cut-off wheel fromthe cut while

the wheel is in motion otherwise kickbackmay

occur. Investigate and take correctiveactiontoelim-

inate the cause of wheelpinching or snagging.

f) Do not restart thecutting operationinthe work-

piece. Letthe wheel reach full speedand care-

fully re-enter the cut. Thewheelmay bind,walk up

or kickbackifthe power tool is restarted in the work-

piece.

g) Support panelsorany oversized workpiece to

minimize therisk of wheel pinching and kick-

back. Large workpieces tend to sagunder their own

weight. Supports must be placed under the work-

piece nearthe line of cut and nearthe edge of the

workpiece on both sides of the wheel.

h) Use extra cautionwhen making a“pocket cut”

into existing walls or otherblind areas. Thepro-

trudingwheelmay cutgas or water pipes,electrical

wiring or objects thatcan cause kickback.

Safety warnings specific for wire brushingopera-

tions:

a) Be aware that wirebristles are thrown by the

brush even duringordinary operation. Do not

overstress thewiresbyapplying excessiveload

to thebrush. The wire bristles can easily penetrate

light clothing and/or skin.

b) Allow brushes to run at operating speed for at

least one minute before using them.During this

time no one is to stand in front or in line with the

brush. Loose bristles or wires will be discharged dur-

ing the run-in time.

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Direct thedischarge of the spinning wirebrush

away fromyou. Small particles and tinywire frag-

ments may be discharged at high velocityduring the

use

of these brushesand maybecome imbedded in

your skin.

Protection class II device

Wear safety glasses!

Useindoors only

Please do not dispose offthe machine!

Description of themachine

The PROXXON IBS/E industrial drill/grinder is the ideal

device formicro drilling, milling, grinding, polishing,

brushing, removing rust,engraving, chasing and sepa-

rating. Youcan work on anytype of material such as

steel, non-ferrous metals, glass, wood, minerals and ce-

ramics:Youwill find the matching tool forany task in our

comprehensiverangeofaccessories. 34 bits and cutters

(with2.35 mm shaft) are included in the scope of deliv-

ery.

The precision drill spindle is supportedfree from play

through two precision ballbearings in the aluminiumdie-

cast head: This guaranteesalong servicelife and accu-

rate concentricity.

Aquiet specialmotor with permanent magnets with elec-

tronicspeedcontrol ensures maximumperformanceat

minimumsize,the speedrangeof5,000to22,000 rev-

olutions per minutepermits greatflexibility whilst work-

ing. The compact high-strength housing is made of

glass-fibrereinforced polyamide.

With the 20 mm fit at the front device end,the device

can be clamped into e.g. drill standorother device hold-

ers from our range.

Thesupplied steel colletchuck makesiteasy to change

tools and offers asignificantly greater concentric accu-

racythan adrillchuck.

Legend

Speed controlbutton

2. ON-OFF-switch

3. Hanger

4. Mains supply cable

5. Locking button

6. Spigotnut with steel clamp jaw

7. Fittingcollar for drill stand(Ø20mm)

8. Steel clamping jaws

9. Chuckkey

Technicaldata

Length: approx. 250 mm

Weight: approx. 500 g

Collar: Ø20mm

Motor

Voltage: 230 V, 50/60 Hz

Rotaryspeed: 5,000 -22,000 rpm

Power consumption: max. 100 W

Noise development: ≤ 70 dB (A)

Vibration in the handle: ≤ 2,5 m/s

Please notethatthe sound and vibration measurements

in particularhavebeen performed with Proxxon bits and

cutters. When usingthird-party brands we cannotguar-

antee compliance with the statements givenhere!

Scope of delivery

1pc. IBS/E long-neck professionaldrill/grinder

1pc. Storagecase

1pc. Operating instructions

1pc. Safety guidelines

1pc. Key

6pcs. Collets (1.0-1.5-2.0-2.4-3.0 and 3.2 mm)

1pc. Round grinding pin Ø5mm

1pc. Cylindergrinding pinØ6mm

1pc. Cylindergrinding pinØ2.5 mm

1pc. Cup grinding pin Ø7mm

1pc. Tungstencarbide micro drill Ø0.5 mm

1pc. Tungstencarbide micro drill Ø1mm

1pc. Diamond-coatedgrinding pinØ1.8 mm

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c. Finishing miller, ball shaped Ø2.3 mm

2pcs. Sandingdisc Ø22mm (pink colour) of high-grade

corundum, forsteel, castiron, HSS steels

cs. Sanding disc Ø22mm (grey), of silicon carbide,

fine, even grainsize with consistent hardness.

Forengraving and frosting of glass, ceramic and

stellites, also forgrinding of metal, white castiron

and high-alloy steels

1pc. Polishing disc foracrylic glass and Plexiglas

1pc. Brass brush formachiningbrass,brass alloys,

copper, precious metals, semi-precious stones,

plastic andwood. Forcleaning electronic com-

ponents and printed circuit boards.

10 pcs.Corundum cutting discs forcutting alloyedand

non-alloyed steel,stainlesssteels and non-fer-

rous metals.Can alsobeused to cut woodand

plastic.

1pc. Clamping arbour shaftdiameter Ø3.2 mm

Operating instructions

Important!

•Prevent unintentional starting.Ensure the switch is in

the off-position before connectingtopower source

and/or batterypack, picking up or carryingthe tool.

•Never pressthe lock button while the device is oper-

ating.

•Depending on the collet size, bits and cutters may

have ashaftdiameter of max. 3.2 mm.

•Insertthe tools arefar as possiblewhen clamping.En-

sure thatthe shaftofthe tool doesnot standout more

than 30 mm from the collet. Excessivelyprotruding

shafts can bend easily and contributetopoor concen-

tricity.

•Donot in anycase usebits and cutterswith an arbour

lengthofmore than 55 mm!

•When using collets, alwaysmake sure thatthe collet

chuck and the utilisedtool have the same shaft diam-

eter! Thearbourofthe tool must be seatedfirmly and

securely in the collet!

•Donot work with damaged,bent or worn bits and cut-

ters! Make sure the tools are in perfectcondition.

Damaged or worn tools can break and cause injuries!

•When storing the bits and cutters, make sure theyare

reliablyprotected from damage!

Clamping, changing the tool

Atte

ntion!

Pul

lthe mains plug out beforechanging tools.

1. Turn the spigot nut1(fig.2)slightly and press the

Iocking button at the same time, until it engages.

Loosen the nutfor afew turnsand change the tool.

lf the union nut sticks, use the enclosedchuck key.

The drill grinderIBS/E has an ergonomically design, so

thatitcan be easily guided at the fitting collar.The thread

for the clamping jawnut is lowered into the machine hous-

ing. The use of adrillchuck ist therefore not possible.

Working withthe machine

Attention:

•Never work withoutsafety glasses.

•Wear aprotective mask if largeamounts of dust or

harmful dusts accumulate.

•Never pressthe lock button while the device is oper-

ating.

•Acorrect and consistent speedachieves ahigh grind-

ing performance,not excessive contact pressure!

•

By tendency: Bits and cutterswith smaller diametersre-

quire higher speeds thanthose with alarger diameter.

•Attention: Youabsolutely must observethe permissible

maximumspeedofthe bits and cutters! The tool can

break when the maximum permissible speedisex-

ceeded. Flying parts can cause damageand severein-

juries!

1. To activate, operate switch 2(Fig. 1) and set the right

speed forthe workonrotational speed adjustingknob

1(Fig. 1).Applicable in principle,tools with smaller di-

ametersmust be operatedathigher speeds, and tools

with greater diameters at lower speeds in order to

achieve optimal results.

2. If youwouldlike to guide the device by hand while

working, hold it like aballpoint pen whilst milling or

engraving. Do not cover the ventilationslots(Fig. 3).

Forcoarser work, holdthe device like the shaftofa

hammer(Fig. 4).

An ideal working environmentisachieved if the device

is clamped by its 20 mm fit into adrillstand,auniver-

sal holderorcomparable mechanism.

Adiversityofadditional fields of applicationdevelop

when combining your professionalgrinder IBS/E with

other machines and devices!

Maintenance, cleaningand care

Attention:

Disconnectthe mains plug priortoeveryadjustment,

maintenance measure or repair!

Note:

Every device is dirtied by dust when working with wood.

Cleaning is therefore essential. To ensure along service

life, however,the machine should be cleaned with asoft

cloth or brush after each use.

Mild soaporother suitable cleaning agent may be used

in this context. Solvents or cleaning agents containingal-

cohol(e.g. petrol,cleaning alcohols, etc.) should be

avoided, sincethese can attack plasticcasings.

The apertures required for coolingthe motormust always

be kept free of dust and dirt.

Accessories

Formore detailed information on accessories,please re-

quest our device catalogue from the address specified

on the lastpageinthe warranty information.

Please noteingeneral:

Proxxonbits and cuttershavebeen designed to work with

our machines, whichmakes them optimal for theiruse.

We will not assumeany liabilitywhatsoever forthe safe

and proper function of our devices when usingthird-party

bits and cutters!

Service note

Pleasenote: Themainspower inputmay onlybereplaced

by our ProxxonServiceDepartmentoraqualified spe-

cialist!

Disposal

easedonot dispose of the device in domestic waste!

Thedevicecontains valuablesubstances thatcan be re-

cycled. If you have anyquestions about this, please con-

tact your local waste managemententerprise or other

corresponding municipalfacilities.

-17-

-18-

EC DeclarationofConformity

Nam

eand address:

PROXXON S.A.

6-10, Härebierg

L-6868 Wecker

Product designation:IBS/E

Article No.:28481

In sole responsibility,wedeclare thatthis product

conforms to the followingdirectives and normative

documents:

EU EMCDirective 2004/108/EC

DINEN55014-1 /05.2012

DIN EN 55014-2 /11.2014

DIN EN 61000-3-2/03.2015

DIN EN 61000-3-3/03.2014

EU MachineryDirective

2006/42/EC

DINEN60745-1 /01.2010

DIN EN 60745-2-23 /11.2013

Date:08.09.2017

Dipl.-Ing. JörgWagner

PROXXON S.A.

Machine Safety Department

The CE document authorizedagent is identical

with the signatory.

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-94-

ET-Nr.: Description

Spare Parts List

IBS/E Art-No. 28481

-95-

GB Service note

All PROXXON products are thoroughly inspected after

production. Should a defect occur nevertheless, please

contact the dealer from whom you purchased the

product. Only the dealer is responsible for handling all

legal warranty claims which refer exclusively to material

and manufacturer error.

Improper use, such as capacity overload, damage due to

outside influences and normal wear are excluded from

the warranty.

You will find further notes regarding "Service and Spare

Parts Management" at www.proxxon.com.

Art.-Nr.28481-99 PR 709717720 J

Proxxon 28481 IBS E User manual

Proxxon 28481 IBS E User manual

Proxxon 28481 IBS E User manual

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