aFe Power 49-46211 Installation guide

  • Hello! I've reviewed the provided installation instructions for the aFe POWER 3" Cat-Back exhaust system designed for the 2012 Jeep Wrangler. This document covers the installation process, including steps for removing the stock exhaust and installing the new system's mid-pipe, over-axle, muffler assembly and tailpipe. I'm ready to answer any questions you might have about the installation process or the components of the system.
  • What should I do with the factory isolation mounts?
    What is recommended before disassembly?
    When should I fully tighten the clamps?
    What does aFe recommend about the tailpipe position?
    When should I re-tighten all parts after installation?
INSTALLATION INSTRUCTIONS
MAKE: Jeep
MODEL: Wrangler
YEAR: 2012
ENGINE: V6-3.6L
WHEELBASE: 116” (4 Door Only)
3” Cat-Back
49-46211(409 SS)
Band Clamp
05-41055
Band Clamp
05-41061
Muffler Assy
05-44466
Mid-Pipe
05-44492
Over-Axle
05-44493
Step 1: (Read Instructions prior to installation) Remove your stock exhaust from the rear of your truck working your way
forward. Take caution not to damage the factory isolation mounts as they will be reused. It may be helpful to lubricate the isolation
mounts prior to disassembly. It is recommended to not fully tighten the clamps until the entire system has been
installed.
Step 2: For faster installation spread the pieces of the exhaust along side of your vehicle according to the diagram shown.
Step 3: Install mid-pipe with 3” band clamp to cat-side utilizing the factory isolation mount. With 3” band clamp,
install over-axle 1, utilizing the factory isolation mount.
Step 4: With 3” band clamp, install over-axle 2 utilizing the factory isolation mount. With 3 ” band clamp install muffler
with tailpipe to the factory isolation mount. Make sure all pieces match up to drawing above.
Step 5: Now tighten all clamps. Your installation is now complete. aFe recommends to re-tighten all parts after 50-100 miles.
Check periodically.
NOTES:
• aFe recommends that the tailpipe be at least 1/2”-1” away from any body panels to avoid heat related body damage. Tighten and secure.
Caution: Allow time for your vehicle to cool down prior to installation. When working on or under your vehicle proceed with caution. Exhaust systems reach high
temperatures and may cause serious burns. Wear protective safety equipment; eye goggles and gloves to ensure a safe installation. aFe recommends professional
installation on our products.
06-85502
Updated: March 2012
Band Clamp
05-41055
Tailpipe
05-44495
304 SS Tip
R49-91031-P
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