Omega DPS20-Series Owner's manual

Type
Owner's manual
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DPS20 Series
Panel Meter for
Load cell signals
6-Digit,
1
8 DIN Panel Mount
Shop online at
omega.com
User’s Guide
2
www.omega.com [email protected]
The information contained in this document is believed to be correct, but OMEGA accepts no liability for any errors it contains, and
reserves the right to alter specications without notice.
Servicing North America:
U.S.A. Omega Engineering, Inc.
Headquarters: Toll-Free: 1-800-826-6342 (USA & Canada only)
Customer Service: 1-800-622-2378 (USA & Canada only)
Engineering Service: 1-800-872-9436 (USA & Canada only)
Tel: (203) 359-1660 Fax: (203) 359-7700
For Other Locations Visit omega.com/worldwide
3
OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords
our customers the latest in technology and engineering.
OMEGA is a registered trademark of OMEGA ENGINEERING, INC.
© Copyright 2018 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied,
reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the
prior written consent of OMEGA ENGINEERING, INC.
FOR WARRANTY RETURNS, please have the
following information available BEFORE
contacting OMEGA:
1. Purchase Order number under which the
product was PURCHASED,
2. Model and serial number of the product under
warranty, and
3. Repair instructions and/or specific problems
relative to the product.
FOR NON-WARRANTY REPAIRS,
consult OMEGA
for current repair charges. Have the following
information available BEFORE contacting OMEGA:
1. Purchase Order number to cover the COST
of the repair,
2. Model and serial number of the product, and
3. Repair instructions and/or specific problems
relative to the product.
RETURN REQUESTS/INQUIRIES
Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department.
BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED
RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID
PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return
package and on any correspondence.
The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent
breakage in transit.
WARRANTY/DISCLAIMER
OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship
for a period of 61 months from date of purchase. OMEGAs WARRANTY adds an additional one (1)
month grace period to the normal five (5) year product warranty to cover handling and shipping
time. This ensures that OMEGAs customers receive maximum coverage on each product.
If the unit malfunctions, it must be returned to the factory for evaluation. OMEGAs Customer Service
Department will issue an Authorized Return (AR) number immediately upon phone or written request.
Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no
charge. OMEGAs WARRANTY does not apply to defects resulting from any action of the purchaser,
including but not limited to mishandling, improper interfacing, operation outside of design limits,
improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of
having been tampered with or shows evidence of having been damaged as a
result of excessive corrosion; or current, heat, moisture or vibration; improper
specification; misapplication; misuse or other operating conditions outside of
OMEGAs control. Components in which wear is not warranted, include but are not
limited to contact points, fuses, and triacs.
OMEGA is pleased to offer suggestions on the use of its various products. However,
OMEGA neither assumes responsibility for any omissions or errors nor
assumes
liability for any damages that result from the
use of its products
in accordance with information provided by OMEGA, either verbal or
written. OMEGA warrants only that the parts manufactured by it will be as
specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR
REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESS OR IMPLIED, EXCEPT
THAT OF TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY
DISCLAIMED. LIMITATION OF LIABILITY: The remedies of purchaser set forth herein are
exclusive, and the total liability of OMEGA with respect to this order, whether
based on contract, warranty, negligence, indemnification, strict liability or otherwise,
shall not exceed the purchase price of the component upon which liability
is based. In no event shall OMEGA be liable for consequential, incidental or special damages.
CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a
“Basic Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2)
in medical applications or used on humans. Should any Product(s) be used in or with any nuclear
installation or activity, medical application, used on humans, or misused in any way, OMEGA assumes
no responsibility as set forth in our basic WARRANTY / DISCLAIMER language, and, additionally,
purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever
arising out of the use of the Product(s) in such a manner.
4
DPS20
Load cell panel meter and controller
Instruction Manual
1. Panel meter DPS20
Panel meter for load cells, size 96x48mm (1/8 DIN)

-

-
       


-





      -
        
-

  
(see secon 1.12.8)
-



(see sec-
on 1.11)
(see secon 1.12.4)
(see sec-
on 1.9.5)
 On Power Up    
(see secon 1.12.14)
(see
secon 1.12.5)
(see secon 1.12.6)

(see
secon 1.12.13)
 Fast access    5 
(see secon 1.12.13)
-


(see secon 1.8)
(see secon 1.8)
(see secon
1.8.1)       (see secon
1.8.2)
(see secon 1.12.2)

        

         


(see secon 1.12.7)
1.111.12.4
1.1 How to use this manual
(see secon 1.12.6)
(see secon 1.12.5)
(see secon 1.9.1)
(see secon 1.12.8)
(see secon 1.12.10)

(see secon 1.12.11)
3(see secon 1.12.12)
5(see secon 1.12.13)

(see secon 1.12.14)
(see secon 1.12.17)
   
(see secon 1.12.18)
 

-
   



1.19
DPS20
Load cell panel meter and controller
Instruction Manual
                  4
             4
                       
                  
                 6
             6
                    6
                     6
         7
            7
       7
                   7
            
              
                  9
     9
(in)      9
          9
              


        



                
              

                   
            
               

3            
                
         

      
                   22
 22
1.2 Index
           
             27
27
                 


      
     
29
29
           
             
          
                   
        
32
32

33
             34
                  34
            34
                  
             
             36
               36
   37
                   
             
             39
            39


               
                  
              

                   42
              44
44

1.3 How to order
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 


6
DPS20
Load cell panel meter and controller
Instruction Manual

(see secon 1.8)
 

(see secon 1.8)
 
(see Table 1).
1.9.5


1.4 Material included





Figure 1
(see
secon 2)

-

Figure 1 - Set of units label
1.5 Addional informaon

1.6 Front view
1.7 Rear view
Reading A B
Gross weight on o
Actual tare value o on
‘tare’ funcon acvated o fast ash
Net weight o o
Units (‘stock units’)
on on
Table 1 - Meaning for the front leds ‘A’ and ‘B’





(see secon 1.12)

(see secon 1.12.13)

7
DPS20
Load cell panel meter and controller
Instruction Manual
1.8 Signal and power connecons
Vexc+
Signal+
Signal-
Sense-
Vexc-

Sense+
EK
7  
(short circuit to ‘Vexc-’)
6  
5  
4  
3  
2  
1  
Figure 2 - Signal connecons

-
sense +sense --


-


sense 
-
sense +Vexc+
sense -Vexc-

-
sense 
(see secon 1.16.4)

-






9 

Figure 3 - Power connecons

Vexc+
Signal+ Signal-
Sense-
Vexc-
Sense+
EK
Figure 4 - Example for connecons with 1 load cell.
!

        
(see secon 1.8.1).
!
Fuse : to comply with the security regulaon 61010-
1, add to the power line a protecon fuse acng as
a disconnecon element, easily accessible to the op-
erator and idened as a protecon device.
Power ‘H’ 250 mA me-lag fuse
Power ‘L’ 400 mA me-lag fuse

 1.16 -

DPS20
Load cell panel meter and controller
Instruction Manual
Digits

 
 
 
Reading
 
 
 
 
 
Load cells
 
 
 
 
1.15
 
 

*(values calculated for standard 350 Ohms load cells. For
cells with dierent impedance, the number is limited by the
140 mA available current)
Measure
 (see secon 1.9.2)
 (see secon 1.9.2)
 
 
 Table 2
(and refresh for alarms, analog outputs and bus)
 Table 2
 Table 2
0 % to 99 % signal


Power
 
 
 
*(60 seconds) 
 



 
Conguraon 
Front protecon 
Output and control opons

(see secon 2)
Mechanical
 
 
 
 
 
 
 
Temperature
 
 
 
Acquisions / sec. Display refresh Step response
Mode standard 16 acq. / sec. 16 refresh / sec. 63 mSec.
Mode 50 Hz 50 acq. / sec. 16 refresh / sec. 20 mSec.
Mode 60 Hz 60 acq. / sec. 16 refresh / sec. 17 mSec.
Table 2 - Technical data for the congured acquision mode







ModeModE 50.hZ 
-
         

60.
hZ

1.12.7
1.9 Technical specicaons

9
DPS20
Load cell panel meter and controller
Instruction Manual
Signal
ranges
Accuracy Max. input
signal
0/100
mVdc 0.05% FS
30 V
0/30
mVdc 0.05% FS
0/20
mVdc 0.05% FS
0/15
mVdc 0.05% FS
0/10
mVdc 0.05% FS
0/5
mVdc 0.05% FS
Table 3 - Input signal ranges


        -

Sensivity‘MV.V’Excita-
on voltageV.EXc’(see secon 1.12.2)
Example:with a sensivity conguraon of 2.0000 mV/V
and a congured excitaon voltage of 10 Vdc, the instru-
ment selects the 20 mV input signal range, by calculat-
ing 2 mV/V x 10 Vdc = 20 mV.

Table 3



-

       

-



      
-



1.12.13-

44
92



(in)





-
5(see secon 1.12.13).

(see secon 1.6)

1.9 Technical data (cont.)
96
(3.78 x 1.89 in)
(3.63 x 1.74 in)


(0.63in)
(2.95in) (0.31in)

DPS20
Load cell panel meter and controller
Instruction Manual
Included funcons Secon
Funcon tare yes 1.11
Auto-tare
automac zero tare
1.12.4
Maximum tare
to prevent undesired
tare acvaons
1.12.7
Scale factor
change the reading
scale
1.12.5
1.12.7
Stock of units
counts units instead of
weight
1.12.6
Modes
high rejecon to 50 Hz
and 60 Hz
1.9.1
Alarms
standard
stability alarms
double setpoint
acvaon delays
deacvaon delays
hysteresis
inverted relay
locked deacvaon
1.12.8
Display lters
xed digits
recursive
‘steps
le zeros
1.12.10
Rear controls
acvate funcons from
rear terminal
1.12.11
Front key ‘LE’ (3)
acvate funcons from
key ‘LE’
(3)
1.12.12
Fast access (key ‘UP’ (5))
fast access to param-
eters from front key
‘UP
(5)
1.12.13
On power up
acvate funcons at
power up
1.12.14
Memory
maximum and minimum
1.12.13
Password
blocks access to congu-
raon menu
1.12.17
Troubleshoong func
-
ons
values for input signal,
excitaon voltage and
excitaon current
1.9.3
1.12.13
Display brightness 5 levels 1.12.17
Table 4 - Funcons included
1.10 Included funcons 1.11 Tare’ funcons included


-




Example : a truck enters a loading area and is placed on a
weighing system. The instrument indicates that the weight of
the truck is 2.500 Kg. A tare is applied to the instrument, and
now the reading is 0 Kg. The truck enters the loading area
and when it leaves, it is placed on the weighing system again.
Now the reading is 1.550 Kg. This is the weight of the mate
-
rial loaded on the truck. When the truck leaves the weighing
system the instrument reads -2.500 Kg. Acvate a tare again
to force a reading of 0 Kg or wait for a new truck.
        



(see secon 1.12.11).
3
-
3(see
secon 1.12.12).

-
(see
secon 1.12.14).
 
        
         



       

(see secon 1.12.14).
Max.
Tare MAX.t    
-

(see secon
1.12.7)

5(see
secon 1.12.15)


DPS20
Load cell panel meter and controller
Instruction Manual

Conguraon menu<
Fast access5
Conguraon menu
 conguraon menu    -

conguraon menu
<
PasswordPASScongu-
raon menu
        
errorcongu-
raon menu       -
-

conguraon menu
congura-
on menu
1.13
‘Fast access’ menu
fast access

    
5

 
1.12.15
      
fast accessPassword
PASS -
fast access
-


Operang with the front keypad inside the menus
Key ‘SQ’<<-
  conguraon menu     
<ENTER


Key ‘UP’55fast ac-
cess5

-

Key ‘LE’3 3-

5-

1.12 Conguraon

-


5
Rollback

conguraon menu
fast access




















conguraon menu
  <   

  <   
InP
  5  
   -

  <   

InP
  3   


  3   
 
   

Figure 5 - Example of operaon inside the ‘conguraon
menu’ (menu entries are given as example, and may not be the
exactly the same as the instrument menu entries).

DPS20
Load cell panel meter and controller
Instruction Manual

-
(see
Table 5)

Load cell
parameters
Default values
Sensivity 2
mV/V
Nominal weight 1000
Kilos
Excitaon voltage 10
Vdc
Table 5 - Parameters of the load cell


-
        


Theorecal conguraon of the load cell
Parameters
of the cellcELL
Decimal pointdP

Nominal weightLoAd


SensivityMV.V

Excitaon voltageV.EXc

-

(see secon 1.16.5)).
Example : load cell with 1.95 mV/V sensivity and a nominal
value of 5Kg and power 5 Vdc. To read in grams with a deci
-
mal point, congure the theorecal parameters as indicated
below :
Decimal point : XXXXX.X
Sensivity : 1.95 mV/V
Nominal weight : 5000.0
Excitaon voltage : 5 Vdc

-
system zero’

sys-
tem zero
Empirical conguraon of the load cell
    
-


    



           




         Low
weight correconF.Lo<
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<
 
Low weight correconF.Lo

High weight correcon
F.hI<
 <
High weight correc
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onF.hI
       



Assign the ‘system zero’

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


System zeroS.ZEr<
 
System zeroS.ZEr

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      
Sensivity mV/V M V.V  
     -
        -
password(see secon
1.12.17)
!
       

-

Scale factorScL.F
(see secon 1.12.7).
!

DPS20
Load cell panel meter and controller
Instruction Manual
< con-
guraon menu-

1.12.1

conguraon menu

1.13

     
Load cell param-
eterscELL 
Field correconF.cor

-
1.12.2 
Decimal pointdP
-

3-

Example : to read in ‘Kg’ with tenths of kilograms, place the
decimal point at ‘XXXXX.X’ and the reading will be always
be shown with 1 decimal.
Changing the posion of the decimal point will only light a
dierent decimal point led, but will not modify or re-scale
the measure of the instrument.
Sensivity mV/VMV.V


Nominal weightLoAd


-
Decimal pointdP-

Example : for a 5 Kg cell, congure a value of 5000 to read
in grams.
Excitaon voltage V.Exc 

         
(see secon 1.16.5).
Field correconF.cor
1.12.2

 Low weight correcon F.Lo  
-

         < 

High weight correconF.hI


<
System zeroS.ZEr
1.12.2 
-


Load cell
parameters
Inial
conguraon
Deci
mal point
Sensivity
mV/V
Nominal weight
Excitaon
voltage
5 Vdc
10 Vdc
Field
correcon
High weight
correcon
Low weight
correcon
Low weight
value
High weight
value
System zero
Laboratory
mode

DPS20
Load cell panel meter and controller
Instruction Manual

      
          





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




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
Example : weighing system with reading from 0.0 to 2500.0
Kg. When weight is removed from the system, there is al
-
ways a variable remnant value : 2.2 Kg, 3.1 Kg, -0,7 Kg, ...
This remnant value is associated to the specic imperfecons
of each load cell. Also this remnant value takes some me to
stabilize, approximately 1 second. A manual tare can be ap-
plied each me the load cell is unloaded in order to correct
this error. The ‘auto-tare’ funcon will correct it automa-
cally without operator intervenon, conguring the follow-
ing parameters.
acvaon value = 5.0
stability = 1.0
stability me = 2 seconds
When reading is lower than ‘5.0’, the ‘auto-tare’ system ac
-
vates, and it will analyze the stability of the signal. When
reading does not change more than ±1.0 counts for a me of
2 seconds, the tare will automacally acvate.
       Maximum tare
‘MAX.t
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Maximum
tare‘MAX.t
Scale factorScL.F
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
Example: a weighing system is congured to read in Kg, but
the system is going to be shipped to an area where measure
must be in pounds. The relaon between kilograms and
pounds is: 1 Kg = 2,20462 pounds. Within the scale factor,
congure the mulplier to 220462 and the divider to 100000.
The instrument is now congured to read in ‘pounds’.
Stock unitsStck  

-

  

Stock units
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
    
5
Example from the conguraon menu : place 50 units on the
load cell, and check that the instrument is weighing correctly.
Enter the conguraon menu, and at the ‘Stock units’ (‘Stck’)
parameter, within the Advanced conguraon’, introduce
‘50’ as the number of units. Save the value (key ‘SQ’ (<))
and leave the conguraon menu (key ‘LE’ (3) two mes).
The instrument restart and reads 50 units. Add more units
and observe that the reading increases proporonally to the
number of units.
Example from the front key ‘UP (5) : congure the func
-
on ‘Stock units’ to be accessible from the front key ‘UP(5)’
(fast access menu) (see secon 1.12.13) and leave the con
-
guraon menu. Place 50 units on the load cell, and check
that the instrument is weighing correctly. Access the param-
eter ‘Stock units’ through the front key ‘UP’ (5), and cong-
ure the number of units actually on the load cell (50 units).
Save the value (key ‘SQ’ (<)) and leave the fast access menu
(key ‘LE’ (3)). The instrument reads 50 units. Add more units
and observe that the reading increases proporonally to the
number of units
Stock unitsStck
-
-
Stock unitsStck
3(see secon
1.12.12)(see secon
1.12.11)
Stock unitsStck




DPS20
Load cell panel meter and controller
Instruction Manual
Auto-tareAut.t-


1.12.4
Acvaon valueSEt
        
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      -

Stability bandbAnd




  Stability me tIME   
          




        

   

  Maximum tare MAX.t   

1.12.4
-

 Scale factorScL.F 
1.12.5
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

Stock unitsStck
1.12.6
 
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
ModeModE
   1.9.1    
StandardStd
Stability me
Auto-tare
Stability band
Acvaon value
Maximum tare
Advanced conf.
Scale factor
Divider
Mulplier
Standard
Mode
60 Hz
50 Hz
Stock units
Units


DPS20
Load cell panel meter and controller
Instruction Manual



(see secon
2)       (see
secon 1.18)


Congurable parameters
      
       
        
   
(see Figure 6).
Acvaon and deacvaon delays

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

Stability acvaon

(see Figure 7)
Applicaon : the lling of a tank with liquid is controlled with
a load cell. Upon reaching 5000 liters, the alarm 1 acvates to
stop the lling pump. Aer the pump has stopped, the liquid
is sll moving inside the tank, and this movement is reected
in weight and reading oscillaons. Alarm 2 is congured as
‘stability alarm’ and acvates when the liquid inside the tank
is at rest. At this moment, the tank can be removed safely.
Second setpoint
      
  
(see Fig
-
ure 8)
Inverted relay


• ‘Locked alarms’




        
3

t
setpoint
hysteresis
Alarm as maximum, no
hysteresis and no delays


acvaon
delay


deacvaon
delay
Alarm as maximum, with
hysteresis and delays


Alarm as minimum
,
no
hysteresis and no delays
t
t
t
Figure 6 - Examples of alarms with 1 setpoint

t
Set points 1 and 2
Alarm 2 as maximum with
stability.


t
Alarm 1 as maximum.


t



Figure 7 - Example of alarm with stability

t
Set point 2
Set point 1
Alarm as minimum, with
double setpoint, no hyster-
esis and no delays


t
Figure 8 - Example of alarm with double setpoint

DPS20
Load cell panel meter and controller
Instruction Manual
Alarm 1
Setpoint
Hysteresis
Acve
Type of alarm
Setpoint 2
Alarms
Acvaon
delay
Deacvaon
delay
Inverted relay
Locked alarm
Stability Stability band
Stability me
ALr1 ALr2
ALr31.12.8
AcveActon
Type of alarmTypEMAX
       
   MIn    

SetpointSEt

fast access
(see secon 1.12.13).
HysteresishySt-
    
        -

  -

Acvaon delaydEL.0
         


Deacvaon delaydEL.1-
        
       

 StabilityStbL
 -
        
-

-  Stability bandbAnd 


-   Stability me tIME   




      Setpoint2
SEt2on
-


  Inverted relay r.Inv   on



  Locked alarmA.Lck on

-

 3 (see secon 1.12.12)    (see secon
1.12.11).


DPS20
Load cell panel meter and controller
Instruction Manual

        

   
DisplaydISP
Fixed digitsFIX.d 



 Average lter AVr  
         




StepsStEP

Example: congure a step of 20 and the reading will change
in steps of 20 counts (‘1420’, ‘1440’, ‘1460’, ...).
Le zeroLZEr
Memory of maximumMAX


rSt
-
5(see secon 1.12.13).
Memory of minimumMIn


rSt
-
5(see secon 1.12.13).
Le zeros
Steps
Average lter 0 to 100
Display Fixed digits Fix digits
Memory of
maximum
Memory of
minimum

DPS20
Load cell panel meter and controller
Instruction Manual
         
   EK (see secon 1.8)  -

EKVexc-

TaretArE
 Alarm unlock A.LcK    
(see sec
-
on 1.12.8).
Stock unitsStck

(see secon 1.12.6)
        
-
    


3
3

TaretArE
 Alarm unlock A.LcK    
(see sec
-
on 1.12.8).
Stock unitsStck

(see secon 1.12.6)
        
-
    

Rear controls
Tare
Alarm unlock
Stock units
Key LE Tare
Alarm unlock
Stock units

DPS20
Load cell panel meter and controller
Instruction Manual

 fast access      

5-

5
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

5
   1.12.6   


5(see secon 1.9.5). 
5
     <   
3

       
   

sense+sense-

        




On power upon.Pu






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

       

       
5

5 
<
3
fast access
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-

fast access
Super fast access
  fast access 
5



      

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
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Omega DPS20-Series Owner's manual

Type
Owner's manual

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