2
INDEX
General information
............................................................................................................................. 3
Technical characteristics
..............................................................................................................................
4
Warnings
..............................................................................................................................
5
Set up of the machine
..............................................................................................................................
6
Set up of the stand
..............................................................................................................................
7
Proceedings
..............................................................................................................................
8
Cleaning and maintenance
..............................................................................................................................
9
Problem solving
..............................................................................................................................
11
Guarantee
..............................................................................................................................
12
Certificates
..............................................................................................................................
13
Zumoval, S.L. has the right to modificate the content in this manual, without prior notification.
3
GENERAL INFORMATION
First off all, we would like to thank you for choosing a new ZUMOVAL orange juice machine and for the trust
you have shown in our products.
For any questions concerning the machine’s usage, please do not hesitate to contact our distributor or
ZUMOVAL directly. We would be more than pleased to answer any questions you may have. Please closely
follow the instructions indicated in this manual, to achieve the maximum performance from your machine.
Before setting up the machine, please make sure all people authorized to use the machine are familiar
with the present manual and its content.
Please keep this manual in a dry place, near the machine, so it is accessible for any consultation.
Each and every component of the machine, that are in continuous contact with the juice, fulfil strictly the
sanitary normative, in accordance with the manufacturing country’s legislation.
Technical characteristics
M
Mi
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M
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M
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O
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O
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R
R
230V - 50/60Hz
100/115V - 60Hz 0.55 kw 0.55 kw 0.55 kw
M
M
A
A
X
X
C
C
O
O
N
N
S
S
U
U
M
M
E
E
230V - 50/60Hz
115V - 60Hz 4,1 / 3,7 A
9 / 8,6 A 4,1 / 3,7 A
9 / 8,6 A 4,1 / 3,7 A
9 / 8,6 A
P
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OD
DU
UC
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15 units. 28 units. 45 units.
O
OR
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GE
E
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E
60-80 mm 2.36”-3.15” 60-80 mm 2.36”-3.15” 75-95 mm 3”-3.8” 60-80 mm 2.36”-3.15”
F
FE
EE
ED
DE
ER
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C
CA
AP
PA
AC
CI
IT
TY
Y
6 units. MAX. 6 kg. MAX. 6 units. MAX. 18 kg. MAX. 5 units. MAX. 18 kg. MAX.
W
WI
ID
DT
TH
H
33 cm - 13” 33 cm - 13” 62 cm - 24.4” 62 cm - 24.4” 62 cm - 24.4” 62 cm - 24.4”
D
DE
EP
PT
TH
H
45 cm - 17,7” 45 cm - 17,7” 43 cm - 17” 50 cm - 19.7” 43 cm - 17” 50 cm - 19.7”
H
HI
IG
GH
HT
T
74 cm - 29.1” 93 cm - 36.6” 70 cm - 27.6” 99 cm - 39” 70 cm - 27.6” 99 cm - 39”
W
WE
EI
IG
GH
HT
T
51.3 kg -113,1 lbs 54.4 kg - 119,93 lbs 42.6 kg - 93,92 lbs 47.5 kg - 104,72 lbs 42.6 kg - 93,9 lbs 47.5kg - 104,7 lbs
ELECTRICAL
PROTECTION
Overcharge and temperature
SECURITY
Inductive detectors of proximity
D
D
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E
G
G
R
R
E
E
E
E
O
O
F
F
P
P
R
R
O
O
T
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E
E
C
C
T
T
I
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O
O
N
N
IPx4
O
O
P
P
C
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O
O
N
N
E
E
S
S
•
••
•
AVAILABLE −
NOT AVAILABLE X INCLUDED
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MINI STAND •
••
• •
••
• − − − −
SELF SERVICE STAND − − •
••
• •
•
•
• •
••
• •
••
•
DISPENSER STAND − − •
••
• •
••
• •
••
• •
••
•
COOLED DISP. STAND − − •
••
• •
••
• •
••
• •
••
•
ORANGE / SILVER COLOUR
•
••
• •
••
• •
••
• •
••
• •
••
• •
••
•
PERSONALIZED COLOUR •
••
• •
••
• − − − −
ORANGE COUNTER •
••
• •
••
• •
••
• •
••
• •
••
• •
••
•
SELF SERVICE TAP •
••
• •
••
• •
••
• •
••
• •
••
• •
••
•
AUT. SHOWER •
••
• •
••
• •
••
• •
••
• − •
••
•
BIG CAPACITY JUICE TRAY
− − •
••
• •
••
• •
••
• •
••
•
JUICE LEVEL DETECTOR − − − •
••
• − •
••
•
5
W
WA
AR
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G
• It is the responsibility of the user to read the enclosed warnings prior to using this machine.
• After removing the packaging, check that equipment is not damaged. If in doubt, do not use it and
contact the company.
• The packaging materials (plastic bags, foam, cork, etc.) should not be left within reach of children,
as they are a potential danger.
• Before assembling the machine, please, make sure there are no pieces left in the packaging.
• The machine needs to have some ventilation around it in order to perform properly.
• Concerning models on a stand, remember to set the brakes on the front wheels in order to prevent
unwanted moving.
• Before use, clean all the juicing area, SEE CLEANING INSTRUCTIONS.
• Never start the machine running, without making sure that all components are in their correct place
of work, especially the front cover, otherwise the security detector will not allow the machine to run.
• When using the machine, do not touch or access to the moving parts neither by hands nor with any
utensils.
• Machine should never be operated by minor or inexperienced staff without supervision.
• Check that the voltage of your outlet is according to voltage stated in technical label on the side of
your machine.
• Do not use an extension cord. If you decide to do it, it is on your own responsibility, use only
extension that is in good condition and suitable for the power of the machine. The extension cord
should be placed so that no one can pull it or stumble.
• Do not allow the cord to come into contact with hot surfaces.
• To protect against risk of electrical shock and personal injury, do not immerse cord, plug or
appliance in water or any other liquid.
• This product is designed for indoor use, do not expose this appliance to rain or moisture and do not
use it outdoors or with wet hands.
• Always place the machine on a dry, stable and leveled surface.
• To disconnect from the electrical outlet pull the plug gently. Never pull from the cord.
• The use of accessories not recommended by the manufacturer may cause fire, electric shock or
injury, always use original spare parts
THE PROPER SIZE OF ORANGE IN ORDER TO OBTAIN BEST RESULTS
IS 60-80MM DIAMETER.
• It is recommended to wash fruit before juice extraction.
• Do not use the machine out of the temperature range: (from -20º to 40ºC).
• The manufacturer declines any responsibility for damages resulting from improper, careless
or negligent use of equipment, as well as from use by unauthorized persons
6
Proceed to assemble all the pieces that for transportation reasons come unassembled in their proper location.
SET UP OF THE MACHINE
Minimax
Unscrew the
thumbscrew and
place the feeder
tube.
Place the peel
bucket and the juice
tray.
Minimatic / MiniMaster
Unscrew the
thumbscrew and the
screw of the head
feeder, place the
feeder tube.
Place the peel
bucket and the juice
tray.
Top / FastTop / Master / TopMaster / FrigoMaster
Place the basket,
remove the filter and
the coverscreen. Fit
the feeding tube.
Replace the
coverscreen and the
filter. Finally place
the peel buckets and
the juice tray.
Basic / Big Basic
Remove the filter
and the cover
screen, Place feeder
tube, return the
coverscreen and the
filter and place the
peel buckets.
7
SET UP OF
THE
STAND
Mini stand / MiniMaster
Place the machine
on the stand and
place the down
tubes.
Self service stand / TopMaster
Put the machine on
the stand, place the
ramps and the down
tubes and the juice
tray.
Dispenser stand / Master
Realize the same
steps as for the self
service stand.
Place the dispenser
support, place the
dispenser and place
the filter. Place the
juice tray.
Frigo stand / FrigoMaster
Realize the same
steps of the self
service stand.
Place the Caddy as
the images show.
8
Plug the machine into a normal main socket with earth protection.
Plug-in point according to model
PROCEEDINGS
Proceed to introduce oranges through the feeding tube, or the feeding basket (depending on the
model).
To begin with the squeezing process:
Turn on the switching, which is situated at the upper right side of the machine (position I).
- Machines with SELF SERVICE TAP: Turn the self
switch to the position AUT, press the tap
(As indicated on the sticker on the cover screen)
-
Machines with
PROGRAMMER
:
Once the switch has been switched on, push one of the red
buttons situated on the front of the machines. The buttons refer to 1, 2, or 3 oranges, while the
button on the right refers to continuing squeezing.
- Machines with JUICE LEVEL DETECTOR: Once the
switch of the machine is turned on, turn the
detector switch to the position AUT
In manual mode the switch can be used.
-
Machines with
AUTOMATIC SHOWER
:
Once the water
tube has been connected to the connection at the back of the
machine, push the green button.
The machine has to work in able to connect the shower
To stop the squeezing process:
Stop the machine by pressing the 0 red button at the on/off switch.
- Machines with SELF SERVICE TAP: Close the tap and turn the red light switch off (STOP)
as indicated on the sticker on the coverscreen
- Machines with PROGRAMMER: The first 3 options stop automatically. To stop the continuing
mode, push again this button and put the switch (Pos.0)
- Machines with JUICE LEVEL DETECTOR: In “AUT”, the machine stops automatically, once
the dispenser is full.
If the machine operates in “MAN”, disconnect the on switch.
- Machines with AUTOMATIC SHOWER: Push the SHOWER button and close the water
connection
9
CLEANING AND MAINTENANCE
Once the juice extraction has been finished, stop the machine
according to the model
Leave the rods of the squeezer double drum in a vertical
position
Make sure that the squeezer male parts are horizontal
Unplug the machine from the mains socket.
Remove the juice filter.
Model Minimax, Minimatic, Basic, BigBasic, and Top: Empty the peel bucket.
Model with metal stand: Remove the lateral tubes.
Remove the front cover, moving
it slowly upwards and towards.
Remove the front cover, by
unscrewing the two lateral
screws.
MINIMAX – MINIMATIC- MINIMASTER
Remove the positioner, pushing it upwards.
Remove the knife, by unscrewing the knife
screw (Be careful. The knife is sharp).
Remove the squeezer male part, by
unscrewing the screw.
Remove the squeezer drum by unscrewing
the screw. Remove the second squeezer
male part.
Remove the ejector.
For the models with head feeder:
Take of the turning feeder plate, by
unscrewing the screw
10
BASIC – BIG BASIC – TOP – FASTTOP – TOPMASTER – MASTER - FRIGOMASTER
Unscrew the five principal screws of the squeezing system parts.
Remove the two squeezing drums, the
two male parts and knifepiece pulling it
outwards. Be careful with this part,
because of its cutting edge.
For the models with the upper feeder
component, twist softly the upper metal
basket all the way towards the left and
then gently pull up. Remove the turning
dish by unscrewing the screw towards the
right.
Thoroughly clean all parts, and block of the machine with cold water and
detergent.
Do not use abrasive nor dissolvent products, since they could harm the
compound of the elements of the machine. Do not clean the machine with water
under pressure.
Dry the components of the system and the block of the machine.
Assemble all the parts in reverse order. No tools are required to assemble or disassemble the machine. All
parts should fit with ease and without undue force.
For machines with self service tap, IMPORTANT: In order to ensure the perfect hygiene of your orange
squeezer, it is necessary to clean the tap periodically. Follow the instructions according to the diagram.
Follow the depicted instructions.
For machines with AUTOMATIC SHOWER:
This system does not replace the daily cleaning of the machine.
It permits a quick cleaning during the day, of the area the oranges are squeezed.
Other than daily cleaning, Zumoval machines require no other routine maintenance.
Máx. 25ºC
11
P
PR
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M
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FAILURE
POSSIBLE CAUSE
SOLU
T
ION
The machine does not operate
Machine unplugged Plug it to socket
No power Check the plug and socket
Transparent cover misplaced Make sure it is well placed
Defective safe detectors Call Customer service
Defective ON / OFF button Call Customer service
Defective electric circuit Call Customer service
The machine is blocked while
squeezing is in progress
Insufficient voltage Check that the voltage is according
to indicated on the identification
label
Wrong fruit size Check the size of the fruit is as
shown in this manual
The Positioner is broken or bent Misplaced drum or positioned Make sure the pieces are well
placed
The tap is blocked juice has seeds or excessive pulp Dissemble and clean the tap as
described in the manual
The machine stops every few
minutes
Insufficient ventilation Check that ventilation gratings are
not covered
Electrical overload Call Customer service
12
GUARANTEE
Due to high manufacturing standards and strict quality controls, we guarantee the perfect performance of our
machines.
This warranty is valid for two years from the date of purchase in the country of manufacture. In all other
countries the warranty is set by the official distributor but shall not, in any case, be less than 1 year from the
date of purchase.
For a valid claim it is necessary to provide this warranty together with proof of purchase.
We guarantee the repair or replacement of any defective part, component or accessory due to manufacturing
fault. This replacement or repair shall take place at one of our authorized workshops.
The transport cost, hand power and other costs arising from repair or replacement will be charged to the
customer.
THIS WARRANTY DOES NOT COVER: The breakage or weakness of any part or component as a
consequence of improper or inadequate installation, misuse or neglect. Furthermore, we will not be held
responsible for damage caused by normal wear and tear, repair or modification to any part of the machine
undertaken by any unauthorised person. To fulfil the terms of the warranty, all repairs must be performed by
our technical department or the official Zumoval distributor.
Any falsification of warranty documentation, or the loss or damage to the machine’s identification plate, will
lead to the present warranty becoming invalid.
In order to go to our Technical Service, it is be indispensable to mention the serial Nº SERIES of the
identification sticker
Pol. Ind. Fuente del Jarro ⋅ C/ Islas Canarias, 59
46988 PATERNA (VALENCIA – SPAIN)
e-mail: info@zumoval.com ⋅ http://www.zumoval.com
Tel. +34 961 344 141 ⋅ Fax +34 961 343 955
DECLARATION
OF CONFIRMITY
ZUMOVAL, S.L., Based in, Pol. Ind. Fuente del Jarro, C/ Islas Canarias 59, 46988 – Paterna (Valencia -
Spain), declares, under our exclusive responsibility that following Orange Juicer Machines of the brand
Zumoval, and models:
MINIMAX
BASIC TOP
MINIMATIC
BIG BASIC FASTTOP
Are in compliance with the provisions of the following European directives:
2006 / 42 / CE
Directive on machinery, and amending Directive 95/16/EC
2006 / 95 /
CE
Directive on the harmonisation of the laws of Member States relating
to electrical equipment designed for use within certain voltage limits
2004 / 108 / CE
Directive on the approximation of the laws of the Member States
relating to electromagnetic compatibility
93 / 43 / CE
Directive on the hygiene of foodstuffs
2002 / 72 / CE
Directive relating to plastic materials and articles intended to come
into contact with foodstuffs.
Being applied the following harmonized norms, national norms, international technical specifications:
UNE EN ISO 12100
-
1:2004
Safety of machinery - Basic concepts, general principles for design -
Part 1: Basic terminology, methodology
UNE EN ISO 12100
-
2:2004
Safety of machinery - Basic concepts, general principles for design -
Part 2: Technical principles
EN 61000
-
3
-
2
Electromagnetic compatibility
Part 3-2: Limits - Limits for harmonic current emmissions (equipment
with input current 16A per phase).
EN 61000
-
3
-
3
Electromagnetic compatibility
Part 3-3: Limits - Limitation of voltage fluctuations and flicker in
public low-voltage supply systems, for equipment with rated current
≤ 16 A per phase
EN 1672
-
2
Food processing machinery - Basic concepts –
Part 2: Hygiene requirements
Paterna, the 03th of January 2013 Firmature: N. Alcañiz
Technical department
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