Zumoval TOP User manual

2

INDEX

General information

............................................................................................................................. 3

Technical characteristics

..............................................................................................................................

4

Warnings

..............................................................................................................................

5

Set up of the machine

..............................................................................................................................

6

Set up of the stand

..............................................................................................................................

7

Proceedings

..............................................................................................................................

8

Cleaning and maintenance

..............................................................................................................................

9

Problem solving

..............................................................................................................................

11

Guarantee

..............................................................................................................................

12

Certificates

..............................................................................................................................

13

Zumoval, S.L. has the right to modificate the content in this manual, without prior notification.

3

GENERAL INFORMATION

First off all, we would like to thank you for choosing a new ZUMOVAL orange juice machine and for the trust

you have shown in our products.

For any questions concerning the machine’s usage, please do not hesitate to contact our distributor or

ZUMOVAL directly. We would be more than pleased to answer any questions you may have. Please closely

follow the instructions indicated in this manual, to achieve the maximum performance from your machine.

Before setting up the machine, please make sure all people authorized to use the machine are familiar

with the present manual and its content.

Please keep this manual in a dry place, near the machine, so it is accessible for any consultation.

Each and every component of the machine, that are in continuous contact with the juice, fulfil strictly the

sanitary normative, in accordance with the manufacturing country’s legislation.

Technical characteristics

M

Mi

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230V - 50/60Hz

100/115V - 60Hz 0.55 kw 0.55 kw 0.55 kw

M

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230V - 50/60Hz

115V - 60Hz 4,1 / 3,7 A

9 / 8,6 A 4,1 / 3,7 A

9 / 8,6 A

P

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15 units. 28 units. 45 units.

O

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60-80 mm 2.36”-3.15” 60-80 mm 2.36”-3.15” 75-95 mm 3”-3.8” 60-80 mm 2.36”-3.15”

F

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CA

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6 units. MAX. 6 kg. MAX. 6 units. MAX. 18 kg. MAX. 5 units. MAX. 18 kg. MAX.

W

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33 cm - 13” 33 cm - 13” 62 cm - 24.4” 62 cm - 24.4” 62 cm - 24.4” 62 cm - 24.4”

D

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45 cm - 17,7” 45 cm - 17,7” 43 cm - 17” 50 cm - 19.7” 43 cm - 17” 50 cm - 19.7”

H

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74 cm - 29.1” 93 cm - 36.6” 70 cm - 27.6” 99 cm - 39” 70 cm - 27.6” 99 cm - 39”

W

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51.3 kg -113,1 lbs 54.4 kg - 119,93 lbs 42.6 kg - 93,92 lbs 47.5 kg - 104,72 lbs 42.6 kg - 93,9 lbs 47.5kg - 104,7 lbs

ELECTRICAL

PROTECTION

Overcharge and temperature

SECURITY

Inductive detectors of proximity

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IPx4

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•

••

•

AVAILABLE −

NOT AVAILABLE X INCLUDED

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MINI STAND •

••

• •

••

• − − − −

SELF SERVICE STAND − − •

••

• •

•

• •

••

• •

••

•

DISPENSER STAND − − •

••

• •

••

• •

••

• •

••

•

COOLED DISP. STAND − − •

••

• •

••

• •

••

• •

••

•

ORANGE / SILVER COLOUR

•

••

• •

••

• •

••

• •

••

• •

••

• •

••

•

PERSONALIZED COLOUR •

••

• •

••

• − − − −

ORANGE COUNTER •

••

• •

••

• •

••

• •

••

• •

••

• •

••

•

SELF SERVICE TAP •

••

• •

••

• •

••

• •

••

• •

••

• •

••

•

AUT. SHOWER •

••

• •

••

• •

••

• •

••

• − •

••

•

BIG CAPACITY JUICE TRAY

− − •

••

• •

••

• •

••

• •

••

•

JUICE LEVEL DETECTOR − − − •

••

• − •

••

•

5

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• It is the responsibility of the user to read the enclosed warnings prior to using this machine.

• After removing the packaging, check that equipment is not damaged. If in doubt, do not use it and

contact the company.

• The packaging materials (plastic bags, foam, cork, etc.) should not be left within reach of children,

as they are a potential danger.

• Before assembling the machine, please, make sure there are no pieces left in the packaging.

• The machine needs to have some ventilation around it in order to perform properly.

• Concerning models on a stand, remember to set the brakes on the front wheels in order to prevent

unwanted moving.

• Before use, clean all the juicing area, SEE CLEANING INSTRUCTIONS.

• Never start the machine running, without making sure that all components are in their correct place

of work, especially the front cover, otherwise the security detector will not allow the machine to run.

• When using the machine, do not touch or access to the moving parts neither by hands nor with any

utensils.

• Machine should never be operated by minor or inexperienced staff without supervision.

• Check that the voltage of your outlet is according to voltage stated in technical label on the side of

your machine.

• Do not use an extension cord. If you decide to do it, it is on your own responsibility, use only

extension that is in good condition and suitable for the power of the machine. The extension cord

should be placed so that no one can pull it or stumble.

• Do not allow the cord to come into contact with hot surfaces.

• To protect against risk of electrical shock and personal injury, do not immerse cord, plug or

appliance in water or any other liquid.

• This product is designed for indoor use, do not expose this appliance to rain or moisture and do not

use it outdoors or with wet hands.

• Always place the machine on a dry, stable and leveled surface.

• To disconnect from the electrical outlet pull the plug gently. Never pull from the cord.

• The use of accessories not recommended by the manufacturer may cause fire, electric shock or

injury, always use original spare parts

THE PROPER SIZE OF ORANGE IN ORDER TO OBTAIN BEST RESULTS

IS 60-80MM DIAMETER.

• It is recommended to wash fruit before juice extraction.

• Do not use the machine out of the temperature range: (from -20º to 40ºC).

• The manufacturer declines any responsibility for damages resulting from improper, careless

or negligent use of equipment, as well as from use by unauthorized persons

6

Proceed to assemble all the pieces that for transportation reasons come unassembled in their proper location.

SET UP OF THE MACHINE

Minimax

Unscrew the

thumbscrew and

place the feeder

tube.

Place the peel

bucket and the juice

tray.

Minimatic / MiniMaster

Unscrew the

thumbscrew and the

screw of the head

feeder, place the

feeder tube.

Place the peel

bucket and the juice

tray.

Top / FastTop / Master / TopMaster / FrigoMaster

Place the basket,

remove the filter and

the coverscreen. Fit

the feeding tube.

Replace the

coverscreen and the

filter. Finally place

the peel buckets and

the juice tray.

Basic / Big Basic

Remove the filter

and the cover

screen, Place feeder

tube, return the

coverscreen and the

filter and place the

peel buckets.

7

SET UP OF

THE

STAND

Mini stand / MiniMaster

Place the machine

on the stand and

place the down

tubes.

Self service stand / TopMaster

Put the machine on

the stand, place the

ramps and the down

tubes and the juice

tray.

Dispenser stand / Master

Realize the same

steps as for the self

service stand.

Place the dispenser

support, place the

dispenser and place

the filter. Place the

juice tray.

Frigo stand / FrigoMaster

Realize the same

steps of the self

service stand.

Place the Caddy as

the images show.

8

Plug the machine into a normal main socket with earth protection.

Plug-in point according to model

PROCEEDINGS

Proceed to introduce oranges through the feeding tube, or the feeding basket (depending on the

model).

To begin with the squeezing process:

Turn on the switching, which is situated at the upper right side of the machine (position I).

- Machines with SELF SERVICE TAP: Turn the self

switch to the position AUT, press the tap

(As indicated on the sticker on the cover screen)

-

Machines with

PROGRAMMER

:

Once the switch has been switched on, push one of the red

buttons situated on the front of the machines. The buttons refer to 1, 2, or 3 oranges, while the

button on the right refers to continuing squeezing.

- Machines with JUICE LEVEL DETECTOR: Once the

switch of the machine is turned on, turn the

detector switch to the position AUT

In manual mode the switch can be used.

-

Machines with

AUTOMATIC SHOWER

:

Once the water

tube has been connected to the connection at the back of the

machine, push the green button.

The machine has to work in able to connect the shower

To stop the squeezing process:

Stop the machine by pressing the 0 red button at the on/off switch.

- Machines with SELF SERVICE TAP: Close the tap and turn the red light switch off (STOP)

as indicated on the sticker on the coverscreen

- Machines with PROGRAMMER: The first 3 options stop automatically. To stop the continuing

mode, push again this button and put the switch (Pos.0)

- Machines with JUICE LEVEL DETECTOR: In “AUT”, the machine stops automatically, once

the dispenser is full.

If the machine operates in “MAN”, disconnect the on switch.

- Machines with AUTOMATIC SHOWER: Push the SHOWER button and close the water

connection

9

CLEANING AND MAINTENANCE

Once the juice extraction has been finished, stop the machine

according to the model

Leave the rods of the squeezer double drum in a vertical

position

Make sure that the squeezer male parts are horizontal

Unplug the machine from the mains socket.

Remove the juice filter.

Model Minimax, Minimatic, Basic, BigBasic, and Top: Empty the peel bucket.

Model with metal stand: Remove the lateral tubes.

Remove the front cover, moving

it slowly upwards and towards.

Remove the front cover, by

unscrewing the two lateral

screws.

MINIMAX – MINIMATIC- MINIMASTER

Remove the positioner, pushing it upwards.

Remove the knife, by unscrewing the knife

screw (Be careful. The knife is sharp).

Remove the squeezer male part, by

unscrewing the screw.

Remove the squeezer drum by unscrewing

the screw. Remove the second squeezer

male part.

Remove the ejector.

For the models with head feeder:

Take of the turning feeder plate, by

unscrewing the screw

10

BASIC – BIG BASIC – TOP – FASTTOP – TOPMASTER – MASTER - FRIGOMASTER

Unscrew the five principal screws of the squeezing system parts.

Remove the two squeezing drums, the

two male parts and knifepiece pulling it

outwards. Be careful with this part,

because of its cutting edge.

For the models with the upper feeder

component, twist softly the upper metal

basket all the way towards the left and

then gently pull up. Remove the turning

dish by unscrewing the screw towards the

right.

Thoroughly clean all parts, and block of the machine with cold water and

detergent.

Do not use abrasive nor dissolvent products, since they could harm the

compound of the elements of the machine. Do not clean the machine with water

under pressure.

Dry the components of the system and the block of the machine.

Assemble all the parts in reverse order. No tools are required to assemble or disassemble the machine. All

parts should fit with ease and without undue force.

For machines with self service tap, IMPORTANT: In order to ensure the perfect hygiene of your orange

squeezer, it is necessary to clean the tap periodically. Follow the instructions according to the diagram.

Follow the depicted instructions.

For machines with AUTOMATIC SHOWER:

This system does not replace the daily cleaning of the machine.

It permits a quick cleaning during the day, of the area the oranges are squeezed.

Other than daily cleaning, Zumoval machines require no other routine maintenance.

Máx. 25ºC

11

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FAILURE

POSSIBLE CAUSE

SOLU

T

ION

The machine does not operate

Machine unplugged Plug it to socket

No power Check the plug and socket

Transparent cover misplaced Make sure it is well placed

Defective safe detectors Call Customer service

Defective ON / OFF button Call Customer service

Defective electric circuit Call Customer service

The machine is blocked while

squeezing is in progress

Insufficient voltage Check that the voltage is according

to indicated on the identification

label

Wrong fruit size Check the size of the fruit is as

shown in this manual

The Positioner is broken or bent Misplaced drum or positioned Make sure the pieces are well

placed

The tap is blocked juice has seeds or excessive pulp Dissemble and clean the tap as

described in the manual

The machine stops every few

minutes

Insufficient ventilation Check that ventilation gratings are

not covered

Electrical overload Call Customer service

12

GUARANTEE

Due to high manufacturing standards and strict quality controls, we guarantee the perfect performance of our

machines.

This warranty is valid for two years from the date of purchase in the country of manufacture. In all other

countries the warranty is set by the official distributor but shall not, in any case, be less than 1 year from the

date of purchase.

For a valid claim it is necessary to provide this warranty together with proof of purchase.

We guarantee the repair or replacement of any defective part, component or accessory due to manufacturing

fault. This replacement or repair shall take place at one of our authorized workshops.

The transport cost, hand power and other costs arising from repair or replacement will be charged to the

customer.

THIS WARRANTY DOES NOT COVER: The breakage or weakness of any part or component as a

consequence of improper or inadequate installation, misuse or neglect. Furthermore, we will not be held

responsible for damage caused by normal wear and tear, repair or modification to any part of the machine

undertaken by any unauthorised person. To fulfil the terms of the warranty, all repairs must be performed by

our technical department or the official Zumoval distributor.

Any falsification of warranty documentation, or the loss or damage to the machine’s identification plate, will

lead to the present warranty becoming invalid.

In order to go to our Technical Service, it is be indispensable to mention the serial Nº SERIES of the

identification sticker

Pol. Ind. Fuente del Jarro ⋅ C/ Islas Canarias, 59

46988 PATERNA (VALENCIA – SPAIN)

e-mail: info@zumoval.com ⋅ http://www.zumoval.com

Tel. +34 961 344 141 ⋅ Fax +34 961 343 955

DECLARATION

OF CONFIRMITY

ZUMOVAL, S.L., Based in, Pol. Ind. Fuente del Jarro, C/ Islas Canarias 59, 46988 – Paterna (Valencia -

Spain), declares, under our exclusive responsibility that following Orange Juicer Machines of the brand

Zumoval, and models:

MINIMAX

BASIC TOP

MINIMATIC

BIG BASIC FASTTOP

Are in compliance with the provisions of the following European directives:

2006 / 42 / CE

Directive on machinery, and amending Directive 95/16/EC

2006 / 95 /

CE

Directive on the harmonisation of the laws of Member States relating

to electrical equipment designed for use within certain voltage limits

2004 / 108 / CE

Directive on the approximation of the laws of the Member States

relating to electromagnetic compatibility

93 / 43 / CE

Directive on the hygiene of foodstuffs

2002 / 72 / CE

Directive relating to plastic materials and articles intended to come

into contact with foodstuffs.

Being applied the following harmonized norms, national norms, international technical specifications:

UNE EN ISO 12100

-

1:2004

Safety of machinery - Basic concepts, general principles for design -

Part 1: Basic terminology, methodology

UNE EN ISO 12100

-

2:2004

Safety of machinery - Basic concepts, general principles for design -

Part 2: Technical principles

EN 61000

-

3

-

2

Electromagnetic compatibility

Part 3-2: Limits - Limits for harmonic current emmissions (equipment

with input current 16A per phase).

EN 61000

-

3

-

3

Electromagnetic compatibility

Part 3-3: Limits - Limitation of voltage fluctuations and flicker in

public low-voltage supply systems, for equipment with rated current

≤ 16 A per phase

EN 1672

-

2

Food processing machinery - Basic concepts –

Part 2: Hygiene requirements

Paterna, the 03th of January 2013 Firmature: N. Alcañiz

Technical department

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