Motorola CP160 Basic Service Manual

Category
Two-way radios
Type
Basic Service Manual

This manual is also suitable for

Commercial Series
CP140/CP160/CP180
Portable Radios
Basic Service Manual
6866550D17-A
Issue: October 2004
ii
Computer Software Copyrights
The Motorola products described in this manual may include copyrighted Motorola computer programs stored
in semiconductor memories or other media. Laws in the United States and other countries preserve for
Motorola certain exclusive rights for copyrighted computer programs, including the exclusive right to copy or
reproduce in any form, the copyrighted computer program. Accordingly, any copyrighted Motorola computer
programs contained in the Motorola products described in this manual may not be copied or reproduced in
any manner without the express written permission of Motorola. Furthermore, the purchase of Motorola
products shall not be deemed to grant, either directly or by implication, estoppel or otherwise, any license
under the copyrights, patents or patent applications of Motorola, except for the normal non-exclusive
royalty-free license to use that arises by operation of law in the sale of a product.
iii
SAFETY INFORMATION
Read this information before using the radio.
PRODUCT SAFETY AND RF EXPOSURE FOR PORTABLE TWO-WAY RADIOS.
This document provides information and instructions for the safe and efficient operation of Motorola
Portable Two-Way Radios.
The information provided in this document supersedes information
contained in user guides published prior to February 2002.
RF Energy Exposure Awareness and Control Information and Operational
Instructions for Occupational Use
Note:This Radio is intended for use in occupational/controlled applications, where users have been
made aware of the potential for exposure and can exercise control over their exposure. This radio
device is NOT authorized for general population, consumer or similar use.
This two-way radio uses electromagnetic energy in the radio frequency (RF) spectrum to provide
communications between two or more users over a distance. It uses radio frequency (RF) energy or
radio waves to send and receive calls. RF energy is one form of electromagnetic energy. Other forms
include, but are not limited to, sunlight and x-rays. RF energy, however, should not be confused with
these other forms of electromagnetic energy, which when used improperly, can cause biological
damage. Very high levels of x-rays, for example, can damage tissues and genetic material.
Experts in science, engineering, medicine, health, and industry work with organizations to develop
standards for safe exposure to RF energy. These standards provide recommended levels of RF
exposure for both workers and the general public. These recommended RF exposure levels include
substantial margins of protection.
All Motorola two-way radios are designed, manufactured, and tested to ensure they meet
government-established RF exposure levels. In addition, manufacturers also recommend specific
operating instructions to users of two-way radios. These instructions are important because they
inform users about RF energy exposure and provide simple procedures on how to control it.
Please refer to the following websites for more information on what RF energy exposure is and how to
control your exposure to assure compliance with established RF exposure limits:
http://www.fcc.gov/oet/rfsafety/rf-faqs.html
http://www.osha.gov/SLTC/radiofrequencyradiation/index.html
Federal Communication Commission (FCC) Regulations (US markets only)
The FCC rules require manufacturers to comply with the FCC RF energy exposure limits for portable
two-way radios before they can be marketed in the U.S. When two-way radios are used as a
consequence of employment, the FCC requires users to be fully aware of and able to control their
exposure to meet occupational requirements. Exposure awareness can be facilitated by the use of a
product label directing users to specific user awareness information. Your Motorola two-way radio has
a RF Exposure Product Label. Do not remove this RF Exposure Label from the device. Also, your
Motorola user manual, or separate safety booklet includes information and operating instructions
required to control your RF exposure and to satisfy compliance requirements.
iv
Compliance with RF Exposure Standards
Your Motorola two-way radio is designed and tested to comply with a number of national and
International standards and guidelines (listed below) for human exposure to radio frequency
electromagnetic energy. This radio complies with the IEEE (FCC) and ICNIRP exposure limits for
occupational/controlled RF exposure environments at operating duty factors of up to 50% talk-
50% listen and is authorized by the IEEE/ICNIRP for occupational use only.
In terms of measuring RF energy for compliance with these exposure guidelines, your radio
generates measurable RF energy only while it is transmitting (during talking), not when it is
receiving (listening) or in standby mode.
Note: The approved batteries, supplied with this radio, are rated for a 5-5-90 duty cycle (5% talk–5%
listen–90% standby), even though this radio complies with IEEE/ICNIRP occupational exposure limits
at usage factors of up to 50% talk.
Your Motorola two-way radio complies with the following RF energy exposure standards and
guidelines:
United States Federal Communications Commission, Code of Federal Regulations; 47 CFR part 2
sub-part J
American National Standards Institute (ANSI) / Institute of Electrical and Electronic Engineers
(IEEE) C95. 1-1992
Institute of Electrical and Electronic Engineers (IEEE) C95.1-1999 Edition
International Commission on Non-Ionizing Radiation Protection (ICNIRP) 1998
Ministry of Health (Canada) Safety Code 6. Limits of Human Exposure to Radiofrequency
Electromagnetic Fields in the Frequency Range from 3 kHz to 300 GHz, 1999
Australian Communications Authority Radiocommunications (Electromagnetic Radiation - Human
Exposure) Standard 2003
ANATEL ANNEX to Resolution No. 303 of July 2, 2002 "Regulation of limitation of exposure to
electrical, magnetic and electromagnetic fields in the radio frequency range between 9 KHz and
300 GHz" and "Attachment to resolution # 303 from July 2, 2002"
RF Exposure Compliance and Control Guidelines and Operating Instructions
To control your exposure and ensure compliance with the occupational/controlled environment expo-
sure limits, always adhere to the following procedures:
Guidelines:
User awareness instructions should accompany device when transferred to other users.
Do not use this device if the operational requirements described herein are not met.
Operating Instructions
Transmit no more than the rated duty factor of 50% of the time. To transmit (talk), push the Push-To-
Talk (PTT) button. To receive calls, release the PTT button.
Transmitting 50% of the time, or less, is important because this radio generates measurable RF
energy exposure only when transmitting (in terms of measuring for standards compliance).
When worn on the body, always place the radio in a Motorola-approved clip, holder, holster, case,
or body harness for this product. Using approved body-worn accessories is important because the
use of non-Motorola-approved accessories may result in exposure levels, which exceed the IEEE/
ICNIRP occupational/controlled environment RF exposure limits.
If you are not using a body-worn accessory and are not using the radio in the intended use position,
along side the head in the phone mode (TETRA only), in front of the face in the hand held mode,
then ensure the antenna and the radio are kept 2.5 cm (one inch) from the body when transmitting.
Keeping the radio at a proper distance is important because RF exposures decrease with
increasing distance from the antenna.
v
Hand-held Mode - Operating Instructions
Hold the radio in a vertical position in front of the face with the microphone (and other
parts of the radio including the antenna) at least 2.5 cm (one inch) away from the nose or
lips. Antenna should be kept away from the eye. Keeping the radio at a proper distance is
important since RF exposures decrease with increasing distance from the antenna.
Phone Mode (TETRA only) - Operating Instructions
When placing or receiving a phone call, hold your radio product as you would a wireless telephone.
Speak directly into the microphone.
Approved Accessories
Use only Motorola-approved supplied or replacement antennas, batteries, and accessories. Use of
non–
Motorola - approved antennas, batteries and accessories may exceed IEEE/ICNIRP RF exposure
guidelines.
For a list of Motorola-approved antennas, batteries, and other accessories please see your dealer
or local Motorola contact. Your nearest dealer can be found at the following web site:
http://www.motorola.com/cgiss/emea/dealerlocator.html
Additional Information
For additional information on exposure requirements or other training information, visit
http://www.motorola.com/rfhealth.
MAN WITH RADIO
vi
ELECTROMAGNETIC INTERFERENCE/COMPATIBILITY
NOTE: Nearly every electronic device is susceptible to electromagnetic interference (EMI) if
inadequately shielded, designed or otherwise configured for electromagnetic compatibility.
Facilities
To avoid electromagnetic interference and/or compatibility conflicts, turn off your radio in any facility
where posted notices instruct you to do so. Hospitals or health care facilities may be using equipment
that is sensitive to external RF energy.
Aircraft
When instructed to do so, turn off your radio when on board an aircraft. Any use of a radio must be in
accordance with applicable regulations per airline crew instructions.
Medical Devices
Pacemakers
The Advanced Medical Technology Association (AdvaMed) recommends that a minimum separation
of 15 cms (6 inches) be maintained between a handheld wireless radio and a pacemaker.These
recommendations are consistent with those of the U.S. Food and Drug Administration.
Persons with pacemakers should:
ALWAYS keep the radio more than 15 cms from their pacemaker when the radio is turned ON.
Not carry the radio in the breast pocket.
Use the ear opposite the pacemaker to minimize the potential for interference.
Turn the radio OFF immediately if you have any reason to suspect that interference is taking place.
Hearing Aids
Some digital wireless radios may interfere with some hearing aids. In the event of such interference,
you may want to consult your hearing aid manufacturer to discuss alternatives.
Other Medical Devices
If you use any other personal medical device, consult the manufacturer of your device to determine if
it is adequately shielded from RF energy. Your physician may be able to assist you in obtaining this
information.
Use of Communication Devices While Driving
Always check the laws and regulations on the use of radios in the areas where you drive.
Give full attention to driving and to the road.
Use hands-free operation, if available.
Pull off the road and park before making or answering a call, if driving conditions or regulations so
require.
vii
OPERATIONAL WARNINGS
Vehicles with an air bag
Refer to vehicle manufacturer's manual prior to installation of electronic equipment to avoid
interference with air bag wiring.
Potentially explosive atmospheres
Blasting caps and areas
OPERATIONAL CAUTIONS
Antennas
Batteries
WARNING: Do not place a portable radio in the area over an air bag or in the air bag
deployment area. Air bags inflate with great force. If a portable radio is placed in the air bag
deployment area and the air bag inflates, the radio may be propelled with great force and
cause serious injury to occupants of the vehicle.
WARNING: Turn off your radio prior to entering any area with a potentially explosive
atmosphere, unless it is a radio type especially qualified for use in such areas as
"Intrinsically Safe" (for example, Factory Mutual, CSA, UL, CENELEC or ATEX Approved). Do
not remove, install, or charge batteries in such areas. Sparks in a potentially explosive
atmosphere can cause an explosion or fire resulting in bodily injury or even death.
NOTE
The areas with potentially explosive atmospheres referred to above include fuelling areas such as
below decks on boats, fuel or chemical transfer or storage facilities, areas where the air contains
chemicals or particles, such as grain, dust or metal powders. Areas with potentially explosive
atmospheres are often but not always posted.
WARNING: To avoid possible interference with blasting operations, turn off your radio when
you are near electrical blasting caps, in a blasting area, or in areas posted:
"Turn off two-way radio". Obey all signs and instructions.
CAUTION: Do not use any portable radio that has a damaged antenna. If a damaged antenna
comes into contact with your skin, a minor burn can result.
CAUTION: All batteries can cause property damage and/or bodily injury such as burns if a
conductive material such as jewellery, keys, or beaded chains touch exposed terminals. The
conductive material may complete an electrical circuit (short circuit) and become quite hot.
Exercise care in handling any charged battery, particularly when placing it inside a pocket,
purse, or other container with metal objects.
!
!
!
!
!
viii
INTRINSICALLY SAFE RADIO INFORMATION
The Intrinsically safe approval unit refers to a product that has been approved as intrinsically safe by
an approval agency (for example FM Approvals, CSA, UL, CENELEC or ATEX) and certifies that a
particular product meets the Agency's applicable intrinsic safety standards for specific types of
hazardous classified locations. A portable radio that has been approved for intrinsic safety will have
Approval label attached to the radio to identify the unit as being Approved for specified hazardous
atmospheres. This label specifies the hazardous Class/Division/Group along with the part number of
the battery that must be used. The Intrinsically Safe Approval Label will be located on the portable
radio unit.
Operational Cautions for Intrinsic Safe Equipment
Warnings for Radios Approved as Intrinsically Safe
Radios must ship from the Motorola manufacturing facility with the hazardous atmosphere capability
and the intrinsic safety approval labelling (FM, UL, CSA, CENELEC or ATEX). Radios will not be
upgraded to this capability and labeled once they have been shipped to the field.
A modification changes the unit’s hardware from its original design configuration. Modifications can
only be made by the original product manufacturer.
Do not operate radio communications equipment in a hazardous atmosphere unless it is a
type especially qualified (for example, FM, UL, CSA, or
CENELEC or ATEX approved). An
explosion or fire may result.
Do not operate a radio unit that has been approved as intrinsically safe product in a
hazardous atmosphere if it has been physically damaged (for example, cracked housing).
An explosion or fire may result.
Do not replace or charge batteries in a hazardous atmosphere. Contact sparking may
occur while installing or removing batteries and cause an explosion or fire.
Do not replace or changeaccessories in a hazardous atmosphere. Contact sparking
may occur while installing or removing accessories and cause an explosion or fire.
Turn the radio off before removing or installing a battery or accessory.
Do not disassemble an intrinsically safe product in any way that exposes the
internal circuits of the unit.
Failure to use an intrinsically safe approved battery or Approved accessories
specifically approved for the radio unit may result in the dangerously unsafe
condition of an unapproved radio combination being used in a hazardous location.
Unauthorized or incorrect modification of the intrinsically safe approved Product
will negate the approval rating of the product.
Incorrect repair or relabeling of any intrinsically safe Agency-approved radio could
adversely affect the Approval rating of the unit.
Use of a radio that is not intrinsically safe in a hazardous atmosphere could result
in serious injury or death.
!
!
ix
Repair
A repair constitutes something done internally to the unit that would bring it back to its original
condition.
Items not considered as repairs are those in which an action is performed on a unit which does not
require the outer casing of the unit to be opened in a manner which exposes the internal electrical
circuits of the unit.
Do Not Substitute Options or Accessories
The Motorola communications equipment certified as intrinsically safe by the approving agency, (FM,
UL, CSA, CENELEC or ATEX) is tested as a complete system which consists of the listed agency
Approved portable, Approved battery, and Approved accessories or options, or both. This Approved
portable and battery combination must be strictly observed. There must be no substitution of items,
even if the substitute has been previously Approved with a different Motorola communications
equipment unit. Approved configurations are listed by the Approving Agency (FM, UL, CSA,
CENELEC or ATEX).
The Intrinsically Safe Approval Label affixed to radio refers to the intrinsically safe classification of that
radio product, and the approved batteries that can be used with that system.
The manual PN referenced on the Intrinsically Safe Approval Label identifies the approved
Accessories and or options that can be used with that portable radio unit.
Using a non Motorola intrinsically safe battery and or accessory with the Motorola approved radio unit
will void the intrinsically safe approval of that radio unit.
REPAIRS FOR MOTOROLA PRODUCTS WITH INTRINSICALLY SAFE APPROVAL ARE
THE RESPONSIBILITY OF THE USER.
Repairs to a Motorola FM approved radio product should only be done at a location
that has been FM audited under the FM 3605 repairs and service standard.
Contact Motorola for assistance regarding repairs and service of Motorola
intrinsically safe equipment.
!
x
Table of Contents xi
Table of Contents
Safety Information.........................................................................................iii
Chapter 1 Model Charts and Test Specifications .............................. 1-1
1.1 Radio Model Information................................................................................................................ 1-1
1.2 Model Chart for VHF 136-162 MHz ............................................................................................... 1-2
1.3 Model Chart for VHF 146-174 MHz ............................................................................................... 1-3
1.4 VHF Specifications ........................................................................................................................ 1-4
1.5 Model Chart for UHF 403-440 MHz ............................................................................................... 1-5
1.6 Model Chart for UHF 438-470 MHz ............................................................................................... 1-6
1.7 Model Chart for UHF 465-495 MHz ............................................................................................... 1-7
1.8 UHF Specifications ........................................................................................................................ 1-8
1.9 MIL Standards ............................................................................................................................... 1-9
Chapter 2 Theory Of Operation ........................................................... 2-1
2.1 Introduction .................................................................................................................................... 2-1
2.2 Major Assemblies .......................................................................................................................... 2-1
2.2.1 Receiver............................................................................................................................ 2-1
2.2.2 Transmitter........................................................................................................................ 2-2
Chapter 3 Test Equipment, Service Aids, and
Service Tools....................................................................... 3-1
3.1 Test Equipment.............................................................................................................................. 3-1
3.2 Service Aids................................................................................................................................... 3-2
Chapter 4 Performance Checks .......................................................... 4-1
4.1 General .......................................................................................................................................... 4-1
4.2 Power-Up Self Test........................................................................................................................ 4-1
4.3 RF Test Mode ................................................................................................................................ 4-2
Chapter 5 Radio Alignment Procedures............................................. 5-1
5.1 Introduction .................................................................................................................................... 5-1
5.2 CPS Programming Setup .............................................................................................................. 5-1
5.3 Radio Tuning Setup ....................................................................................................................... 5-2
5.3.1 Initial Test Equipment Control Settings............................................................................. 5-3
5.4 Radio-to-Radio Cloning ................................................................................................................. 5-3
xii Table of Contents
Chapter 6 Full Keypad Model Disassembly and
Re-assembly........................................................................ 6-1
6.1 Introduction .................................................................................................................................... 6-1
6.2 Preventive Maintenance ................................................................................................................ 6-1
6.2.1 Inspection.......................................................................................................................... 6-1
6.2.2 Cleaning Procedures ........................................................................................................6-1
6.3 Safe Handling of CMOS and LDMOS Devices .............................................................................. 6-2
6.4 Disassembling and Re-assembling the Radio — General............................................................. 6-3
6.4.1 Radio Disassembly — Detailed ........................................................................................ 6-3
6.4.1.1 Front Cover From Chassis Disassembly ........................................................... 6-3
6.4.1.2 Dust Cover Disassembly.................................................................................... 6-6
6.4.1.3 Speaker and Microphone Disassembly ............................................................. 6-6
6.4.1.4 Keyboard Removal ............................................................................................ 6-7
6.4.1.5 PTT Disassembly............................................................................................... 6-7
6.4.1.6 Chassis Disassembly......................................................................................... 6-8
6.4.2 Radio Re-assembly - Detailed .......................................................................................... 6-9
6.4.2.1 Dust Cover Re-assembly................................................................................... 6-9
6.4.2.2 Microphone and Speaker Re-assembly............................................................. 6-9
6.4.2.3 Keypad and LCD/Keyboard Re-assembly ....................................................... 6-11
6.4.2.4 Keyboard Retainer Re-assembly ..................................................................... 6-12
6.4.2.5 Chassis Assembly/Re-assembly...................................................................... 6-12
6.4.2.6 Chassis and Front Cover Re-assembly ........................................................... 6-13
6.4.2.7 PTT Re-assembly ............................................................................................ 6-15
6.5 Mechanical View and Parts List ................................................................................................... 6-16
6.5.1 CP180 Full-Keypad Exploded View and Parts List ......................................................... 6-16
Chapter 7 Limited Keypad Model Disassembly and
Re-assembly........................................................................ 7-1
7.1 Introduction .................................................................................................................................... 7-1
7.2 Preventive Maintenance ................................................................................................................ 7-1
7.2.1 Inspection.......................................................................................................................... 7-1
7.2.2 Cleaning Procedures ........................................................................................................7-1
7.3 Safe Handling of CMOS and LDMOS Devices .............................................................................. 7-2
7.4 Disassembling and Re-assembling the Radio — General............................................................. 7-3
7.4.1 Radio Disassembly — Detailed ........................................................................................ 7-3
7.4.1.1 Front Cover from Chassis Disassembly............................................................. 7-3
7.4.1.2 Dust Cover Disassembly.................................................................................... 7-6
7.4.1.3 Speaker and Microphone Disassembly ............................................................. 7-6
7.4.1.4 Keyboard Removal ............................................................................................ 7-7
7.4.1.5 PTT Disassembly............................................................................................... 7-8
7.4.2 Chassis Disassembly ........................................................................................................7-8
7.4.3 Radio Re-assembly - Detailed .......................................................................................... 7-9
7.4.3.1 Dust Cover Re-assembly................................................................................... 7-9
7.4.3.2 Microphone and Speaker Re-assembly............................................................. 7-9
7.4.3.3 Keypad and LCD/Keyboard Re-assembly ....................................................... 7-11
7.4.3.4 Keyboard Retainer Re-assembly ..................................................................... 7-12
7.4.3.5 Chassis Assembly/Re-assembly...................................................................... 7-12
7.4.3.6 Chassis and Front Cover Re-assembly ........................................................... 7-13
7.4.3.7 PTT Re-assembly ............................................................................................ 7-15
7.5 Mechanical View and Parts List ................................................................................................... 7-16
7.5.1 CP160 Limited-Keypad Exploded View and Parts List ................................................... 7-16
Table of Contents xiii
Chapter 8 Non-Keypad Model Disassembly and
Re-assembly........................................................................ 8-1
8.1 Introduction .................................................................................................................................... 8-1
8.2 Preventive Maintenance ................................................................................................................ 8-1
8.2.1 Inspection ......................................................................................................................... 8-1
8.2.2 Cleaning Procedures ........................................................................................................8-1
8.3 Safe Handling of CMOS and LDMOS Devices.............................................................................. 8-2
8.4 Disassembling and Re-assembling the Radio — General............................................................. 8-3
8.4.1 Radio Disassembly — Detailed ........................................................................................ 8-3
8.4.1.1 Front Cover From Chassis Disassembly ........................................................... 8-3
8.4.1.2 Dust Cover Disassembly ................................................................................... 8-5
8.4.1.3 Speaker and Microphone Disassembly ............................................................. 8-6
8.4.1.4 PTT Disassembly............................................................................................... 8-6
8.4.2 Chassis Disassembly........................................................................................................8-7
8.4.3 Radio Re-assembly - Detailed .......................................................................................... 8-8
8.4.3.1 Dust Cover Re-assembly................................................................................... 8-8
8.4.3.2 Microphone and Speaker Re-assembly............................................................. 8-8
8.4.3.3 Chassis Assembly/Re-assembly ....................................................................... 8-9
8.4.3.4 Chassis and Front Cover Re-assembly ........................................................... 8-10
8.4.3.5 PTT Re-assembly ............................................................................................ 8-12
8.5 Mechanical View and Parts List................................................................................................... 8-13
8.5.1 CP140 Non-Keypad Exploded View and Parts List ........................................................ 8-13
Chapter 9 Troubleshooting Tables ..................................................... 9-1
9.1 Power-Up Error Codes .................................................................................................................. 9-1
9.2 Operational Error Codes................................................................................................................ 9-1
9.3 Troubleshooting Table for Receiver............................................................................................... 9-2
9.4 Troubleshooting Table for Transmitter........................................................................................... 9-3
Appendix A Accessories .........................................................................A-1
Appendix B Warranty, Service Support, and Replacement Parts .......B-1
1.0 Scope of Manual............................................................................................................................B-1
2.0 Warranty ........................................................................................................................................B-1
2.1 Warranty Period and Return Instructions..........................................................................B-1
2.2 After Warranty Period .......................................................................................................B-1
2.3 European Radio Support Centre ...................................................................................................B-2
2.4 Piece Parts ....................................................................................................................................B-2
2.5 Technical Support..........................................................................................................................B-3
Glossary .......................................................................................................G1
xiv Table of Contents
Chapter 1 Model Charts and Test Specifications
1.1 Radio Model Information
The model number and serial number are located on a label attached to the back of your radio. You
can determine the RF output power, frequency band, protocols, and physical packages. The example
below shows one portable radio model number and its specific characteristics.
Table 1-1. Radio Model Number (Example: MDH65KDC9AA2AN)
Type of
Unit
Model
Series
Freq.
Band
Power
Level
Physical
Packages
Channel
Spacing
Protocol
Feature
Level
Model
Revision
Model
Package
MD H 65 J
VHF
(136-162
MHz)
K
VHF
(146-174
MHz)
Q
UHF1
(403-440
MHz)
R
UHF2
(438-470
MHz)
S
UHF3
(465-495
MHz)
D
4 W or
5 W
C
Non
Display
F
Limited
Keypad
H
Full
Keypad
9
Program-
mable
AA
Conven-
tional
2
16 Chan
3
32 Chan
4
64 Chan
AN
MD = Motorola Internal Use
H = Portable
1-2 Model Charts and Test Specifications: Model Chart for VHF1 136-162 MHz
1.2 Model Chart for VHF1 136-162 MHz
CP100 Series, VHF1, 136-162 MHz
Model Description
MDH65JDC9AA2AN CP140, 136-162 MHz, 5 W, 16 Ch. Non-Display Model
MDH65JDF9AA3AN CP160, 136-162 MHz, 5 W, 32 Ch. Limited Keypad Model
MDH65JDH9AA4AN CP180, 136-162 MHz, 5 W, 64 Ch. Full Keypad Model
Item Description
X PMUD1983_ CP140, 136-162 MHz, Tanapa
X PMUD1984_ CP160, 136-162 MHz, Tanapa
X PMUD1985_ CP180, 136-162 MHz, Tanapa
X PMLD4241_ CP140, Back Cover Kit. 136-162 MHz
X PMLD4242_ CP160, Back Cover Kit. 136-162 MHz
X PMLD4243_ CP180, Back Cover Kit. 136-162 MHz
X PMLN4601_ CP140, Front Housing Kit, 16 Ch.
X PMLN4602_ CP160, Front Housing Kit, 32 Ch.
X PMLN4603_ CP180, Front Housing Kit, 64 Ch.
X X X NNTN4497_R Li-Ion Battery, High Capacity 1800 mAH
X X X NNTN4851_ NiMh Battery, 1400 mAH
X X X NNTN4852_ NiMh Battery, 1300 mAH FM
X X X NNTN4970 Slim Li-Ion Battery 1600 mAH
X X X NNTN4496_R NiCd Battery, 1100 mAH
X X X WPLN4138_R Rapid Desktop Charger w/US Plug
X X X WPLN4139_R Rapid Desktop Charger w/Euro Plug
X X X WPLN4140_R Rapid Desktop Charger w/UK Plug
X X X HLN8255 3” Belt Clip
X X X HAD9338_R Antenna, 136-162 MHz, 16cm
X 6866550D01 CP140/CP160/CP180 User Guide
X 6881096C29 FM Product Listing Manual
X 6864117B25_ Safety and General Information Leaflet
X = Indicates compatibility with model(s)
Model Charts and Test Specifications: Model Chart for VHF2 146-174 MHz 1-3
1.3 Model Chart for VHF2 146-174 MHz
CP100 Series, VHF2, 146-174 MHz
Model Description
MDH65KDC9AA2AN CP140, 146-174 MHz, 5 W, 16 Ch. Non-Display Model
MDH65KDF9AA3AN CP160, 146-174 MHz, 5 W, 32 Ch. Limited Keypad Model
MDH65KDH9AA4AN CP180, 146-174 MHz, 5 W, 64 Ch. Full Keypad Model
Item Description
X PMUD1857_ CP140, 146-174 MHz, Tanapa
X PMUD1858_ CP160, 146-174 MHz, Tanapa
X PMUD1859_ CP180, 146-174 MHz, Tanapa
X PMLD4222_ CP140, Back Cover Kit. 146-174 MHz
X PMLD4223_ CP160, Back Cover Kit. 146-174 MHz
X PMLD4224_ CP180, Back Cover Kit. 146-174 MHz
X PMLN4601_ CP140, Front Housing Kit, 16 Ch.
X PMLN4602_ CP160, Front Housing Kit, 32 Ch.
X PMLN4603_ CP180, Front Housing Kit, 64 Ch.
X X X NNTN4497_R Li-Ion Battery, High Capacity 1800 mAH
X X X NNTN4851_ NiMh Battery, 1400 mAH
X X X NNTN4852_ NiMh Battery, 1300 mAH FM
X X X NNTN4970 Slim Li-Ion Battery 1600 mAH
X X X NNTN4496_R NiCd Battery, 1100 mAH
X X X WPLN4138_R Rapid Desktop Charger w/US Plug
X X X WPLN4139_R Rapid Desktop Charger w/Euro Plug
X X X WPLN4140_R Rapid Desktop Charger w/UK Plug
X X X HLN8255 3” Belt Clip
X X X NAD6502_R Antenna, 146-174 MHz, 14cm
X 6866550D01 CP140/CP160/CP180 User Guide
X 6881096C29 FM Product Listing Manual
X 6864117B25_ Safety and General Information Leaflet
X = Indicates compatibility with model(s)
1-4 VHF Specifications
1.4 VHF Specifications
General
Self-Quieter Frequencies
Transmitter
Receiver
All specifications are subject to change without notice.
VHF
Frequency: 136-162 MHz
146-174 MHz
Channel Capacity: 16, 32, or 64 Channels
Power Supply: 7.5 Volts ±20%
Dimensions with:
High Capacity Li-Ion,
NiMH FM
NiCd Std
NiMH Std
Slim Li-Ion Batteries:
130.5mm H x 62mm W x 45mm D
130.5mm H x 62mm W x 45mm D
130.5mm H x 62mm W x 45mm D
130.5mm H x 62mm W x 43mm D
130.5mm H x 62mm W x 42mm D
Weight: for 16
Channel Model
Batteries:
High Capacity Li-Ion
NiMH FM
NiCd Std
NiMH Std
Slim Li-Ion
376g (13.26 oz.)
449g (15.83 oz.)
430g (15.17 oz.)
446g (15.73 oz.)
337g (13.30 oz.)
Weight: for 32 & 64
Channel Model
Batteries:
High Capacity Li-Ion
NiMH FM
NiCd Std
NiMH Std
Slim Li-Ion
396g (13.97 oz.)
469g (16.54 oz.)
451g (15.91 oz.)
467g (16.47 oz.)
377g (14.0 oz.)
Average Battery Life
@ (5-5-90 Duty
Cycle):
High Capacity Li-Ion
NiMH FM
NiCd Std
NiMH Std
Slim Li-Ion
Capacity
(mAh)
1800
1300
1100
1400
1600
5 W
14 Hrs.
9 Hrs.
8 Hrs.
10 Hrs.
12 Hrs.
1 W
19 Hrs.
11 Hrs.
10 Hrs.
13 Hrs.
17 Hrs.
VHF
151.19375 167.99375
151.200 168.000
151.20625 168.00625
VHF
RF Output
NiMH @ 7.5 V:
Low
1 W
High
5 W
Frequency: 136-162 MHz
146-174 MHz
Channel Spacing: 12.5/20/25 kHz
Freq. Stability:
(-30°C to +60°C)
0.00025%
Spurs/Harmonics: -36 dBm < 1 GHz
-30 dBm > 1 GHz
Audio Response:
(from 6 dB/oct.
Pre-emphasis, 300 to
3000 Hz)
+1, -3 dB
Audio Distortion:
@ 1000 Hz, 60%
Rated Max. Dev.
<3%
FM Noise: -40 dB (12.5 kHz)
-45 dB (25 kHz)
VHF
12.5 kHz
VHF
20/25kHz
Frequency: 136-162 MHz
146-174 MHz
Sensitivity
12 dB EIA SINAD:
0.25 µV (typical)
Adjacent Channel
Selectivity:
-65 dB -70 dB
Intermodulation: - 70 dB
Freq. Stability
(-30°C to +60°C):
0.00025%
Spur Rejection: -75 dB
Image and 1/2 I-F
Rejection:
-70 dB
Audio Output
@ <5% Distortion:
500 mW
Model Charts and Test Specifications: Model Chart for UHF1 403-440 MHz 1-5
1.5 Model Chart for UHF1 403-440 MHz
CP100 Series, UHF1, 403-440 MHz
Model Description
MDH65QDC9AA2AN CP140, 403-440 MHz, 4 W, 16 Ch. Non-Display Model
MDH65QDF9AA3AN CP160, 403-440 MHz, 4 W, 32 Ch. Limited Keypad Model
MDH65QDH9AA4AN CP180, 403-440 MHz, 4 W, 64 Ch. Full Keypad Model
Item Description
X PMUE1972_ CP140, 403-440 MHz, Tanapa
X PMUE1973_ CP160, 403-440 MHz, Tanapa
X PMUE1974_ CP180, 403-440 MHz, Tanapa
X PMLE4282_ CP140, Back Cover Kit. 403-440 MHz
X PMLE4285_ CP160, Back Cover Kit. 403-440 MHz
X PMLE4286_ CP180, Back Cover Kit. 403-440 MHz
X PMLN4601_ CP140, Front Housing Kit, 16 Ch.
X PMLN4602_ CP160, Front Housing Kit, 32 Ch.
X PMLN4603_ CP180, Front Housing Kit, 64 Ch.
X X X NNTN4497_R Li-Ion Battery, High Capacity 1800 mAH
X X X NNTN4851_ NiMh Battery, 1400 mAH
X X X NNTN4852_ NiMh Battery, 1300 mAH FM
X X X NNTN4970 Slim Li-Ion Battery 1600 mAH
X X X NNTN4496_R NiCd Battery, 1100 mAH
X X X WPLN4138_R Rapid Desktop Charger w/US Plug
X X X WPLN4139_R Rapid Desktop Charger w/Euro Plug
X X X WPLN4140_R Rapid Desktop Charger w/UK Plug
X X X HLN8255 3” Belt Clip
X X X NAE6483_ Antenna, 403-520 MHz, 14cm
X 6866550D01 CP140/CP160/CP180 User Guide
X 6881096C29 FM Product Listing Manual
X 6864117B25_ Safety and General Information Leaflet
X = Indicates compatibility with model(s)
1-6 Model Charts and Test Specifications: Model Chart for UHF2 438-470 MHz
1.6 Model Chart for UHF2 438-470 MHz
CP100 Series, UHF2, 438-470 MHz
Model Description
MDH65RDC9AA2AN CP140, 438-470 MHz, 4 W, 16 Ch. Non-Display Model
MDH65RDF9AA3AN CP160, 438-470 MHz, 4 W, 32 Ch. Limited Keypad Model
MDH65RDH9AA4AN CP180, 438-470 MHz, 4 W, 64 Ch. Full Keypad Model
Item Description
X PMUE1966_ CP140, 438-470 MHz, Tanapa
X PMUE1967_ CP160, 438-470 MHz, Tanapa
X PMUE1968_ CP180, 438-470 MHz, Tanapa
X PMLE4283_ CP140, Back Cover Kit. 438-470 MHz
X PMLE4290_ CP160, Back Cover Kit. 438-470 MHz
X PMLE4291_ CP180, Back Cover Kit. 438-470 MHz
X PMLN4601_ CP140, Front Housing Kit, 16 Ch.
X PMLN4602_ CP160, Front Housing Kit, 32 Ch.
X PMLN4603_ CP180, Front Housing Kit, 64 Ch.
X X X NNTN4497_R Li-Ion Battery, High Capacity 1800 mAH
X X X NNTN4851_ NiMh Battery, 1400 mAH
X X X NNTN4852_ NiMh Battery, 1300 mAH FM
X X X NNTN4970 Slim Li-Ion Battery 1600 mAH
X X X NNTN4496_R NiCd Battery, 1100 mAH
X X X WPLN4138_R Rapid Desktop Charger w/US Plug
X X X WPLN4139_R Rapid Desktop Charger w/Euro Plug
X X X WPLN4140_R Rapid Desktop Charger w/UK Plug
X X X HLN8255 3” Belt Clip
X X X NAE6483_ Antenna, 403-520 MHz, 14cm
X 6866550D01 CP140/CP160/CP180 User Guide
X 6881096C29 FM Product Listing Manual
X 6864117B25_ Safety and General Information Leaflet
X = Indicates compatibility with model(s)
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Motorola CP160 Basic Service Manual

Category
Two-way radios
Type
Basic Service Manual
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