Krone BA BiG PACK 890, 1270, 1290 XC High Spee Operating instructions

Original operating instructions

BiG PACK Baler

BiG PACK 890

BiG PACK 890 XC

BiG PACK 1270

BiG PACK 1270 XC

BiG PACK 1290

BiG PACK 1290 XC

BiG PACK 1290 HDP

BiG PACK 1290 HDP XC

(from serial no.: 858 285)

Order no.: 150 000 137 02 en

01.03.2013

Foreword

2

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CV0

EC Declaration of Conformity

We Maschinenfabrik Bernard Krone GmbH

Heinrich-Krone-Str. 10, D-48480 Spelle

hereby declare as manufacturer of the product named below, on our sole responsibility,

that the

Machine: Krone Big Pack Baler

Type/types: Big Pack 890; Big Pack 1270; Big Pack 1290; Big Pack 1290 HDP

Big Pack 890 XC; Big Pack 1270 XC; Big Pack 1290 XC;

Big Pack 1290 HDP XC

to which this declaration refers is in compliance with the relevant provisions of

EC Directive 2006/42/EC (Machinery) and EC Directive 2004/108/EC (EMC)

The signing Managing Director is authorised to compile the technical documents.

Spelle, 23.01.2012

Dr.-Ing. Josef Horstmann

(Managing Director, Design and Development)

Year of manufacture: Machine No.:

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Dear customer,

You have now received the operating instructions for the KRONE

product which you have purchased.

These operating instructions contain important information for the

proper use and safe operation of the machine.

If these operating instructions should become wholly or partially

unusable, you can obtain replacement operating instructions for

your machine by stating the number given overleaf.

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Foreword

3

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1 Foreword

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Dear Customer!

By purchasing your BiG PACK baler, you have acquired a quality product from KRONE.

We are grateful for the confidence you have invested in us in buying this machine.

It is important to read the operating instructions very carefully before you start operating the

machine to allow you to use the BiG PACK baler to its full capacity.

The contents of this manual are laid out in such a way that you should be able to perform any

task by following the instructions step by step. It contains extensive notes and information about

maintenance, how to use the machine safely, secure working methods, special precautionary

measures and available accessories. This information and these instructions are essential,

important and useful for the operational safety, reliability and durability of the BiG PACK baler.

Pos: 4.3 /BA/Vor wort/Großpackenpressen/ Weiterer Verlauf Bi G Pack @ 17\mod_12361623594 18_78.docx @ 201261 @ @ 1

Note

In the operating instructions which follow, the “BiG PACK baler“ will also be referred to as the

"machine".

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Please note:

The operating instructions are part of your machine.

Only operate this machine after you have been trained to do so and according to these

instructions.

It is essential to observe the safety instructions!

It is also necessary to observe the relevant accident prevention regulations and other generally

recognised regulations concerning safety, occupational health and road traffic.

All information, illustrations and technical data in these operating instructions correspond to the

latest state at the time of publication.

We reserve the right to make design changes at any time and without notification of reasons.

Should you for any reason not be able to use these operating instructions either wholly or

partially, you can receive a replacement set of operating instructions for your machine by

quoting the number supplied overleaf.

We hope that you will be satisfied with your KRONE machine.

Maschinenfabrik Bernard Krone GmbH

Spelle

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Table of Contents

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2 Table of Contents

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1 Foreword ................................................................................................................................................. 3

2 Table of Contents ................................................................................................................................... 4

3 Introduction ........................................................................................................................................... 13

3.1 Purpose of Use ................................................................................................................................ 13

3.2 Validity ............................................................................................................................................. 13

3.2.1 Contact ......................................................................................................................................... 13

3.3 Identification Plate ........................................................................................................................... 14

3.4 Information Required for Questions and Orders .............................................................................. 14

3.5 Intended Use ................................................................................................................................... 15

3.6 Identifying Symbols in the Operating Instructions ........................................................................... 15

3.7 Identification of the hazard warnings ............................................................................................... 15

3.8 Technical data ................................................................................................................................. 16

3.8.1 BiG PACK 890 High Speed / BiG PACK 890 XC High Speed .................................................... 16

3.8.2 BiG PACK 1270 High Speed / BiG PACK 1270 XC High Speed ................................................ 17

3.8.3 BiG PACK 1290 High Speed / BiG PACK 1290 XC High Speed ................................................ 18

3.8.4 BiG PACK 1290 HDP High Speed / BiG PACK 1290 HDP / XC High Speed ............................. 19

3.9 Lubricants ........................................................................................................................................ 20

3.9.1 Filling Quantities and Lubrication Designations for Gearboxes ................................................... 20

3.9.2 Oil quantities and designations for the on-board hydraulic system ............................................. 21

3.9.3 Oil quantities and designations for the compressor .................................................................... 21

3.10 General Technical Description......................................................................................................... 22

3.11 Connection prerequisites on tractor ................................................................................................. 23

3.12 Electrical connections ...................................................................................................................... 23

3.12.1 Hydraulic connections .............................................................................................................. 24

3.13 Machine overview ............................................................................................................................ 26

3.13.1 Left Side of the Big Pack Baler with Tandem Axle .................................................................. 26

3.13.2 Right Side of the Big Pack Square Baler with Tandem Axle ................................................... 28

3.13.3 How the VFS Conveyor System Works ................................................................................... 30

4 Safety ..................................................................................................................................................... 32

4.1.1 Personnel Qualification and Training ........................................................................................... 32

4.1.2 Dangers in Case of Non-compliance with the Safety Instructions............................................... 32

4.1.3 Safety-conscious work practices ................................................................................................. 32

4.2 Safety Instructions and Accident Prevention Regulations ............................................................... 33

4.3 Hitched Implements ......................................................................................................................... 34

4.4 PTO operation ................................................................................................................................. 35

4.5 Hydraulic system ............................................................................................................................. 36

4.6 Tyres ................................................................................................................................................ 36

4.7 Maintenance .................................................................................................................................... 37

4.8 Unauthorised Conversion/Modification and Spare Parts Production .............................................. 37

4.9 Inadmissible Modes of Operation .................................................................................................... 37

4.10 Safety Instructions on the Machine ................................................................................................. 37

4.11 Introduction ...................................................................................................................................... 38

4.12 Position of the Adhesive Safety Stickers on the Machine ............................................................... 40

4.13 Position of the General Information Labels on the Machine ............................................................ 44

4.13.1 Re-Ordering the Adhesive Safety and Information Labels ...................................................... 45

4.13.2 Affixing the Adhesive Safety and Information Labels .............................................................. 45

Table of Contents

5

4.14 Special safety instructions ............................................................................................................... 46

4.14.1 Ladder ...................................................................................................................................... 46

4.14.2 Fire extinguisher ...................................................................................................................... 47

4.15 Parking brake ................................................................................................................................... 48

4.16 Flywheel brake ................................................................................................................................. 49

4.17 Parking support ................................................................................................................................ 50

4.17.1 Hydraulic parking jack (optional) ............................................................................................. 51

5 Commissioning..................................................................................................................................... 54

5.1 Adjusting the drawbar height ........................................................................................................... 55

5.2 Adjusting the height of the drive train .............................................................................................. 56

5.3 Mounting onto the Tractor ................................................................................................................ 57

5.4 PTO shaft ......................................................................................................................................... 58

5.4.1 Length adjustment ....................................................................................................................... 58

6 Start-up .................................................................................................................................................. 59

6.1 Mounting onto the Tractor ................................................................................................................ 60

6.1.1 Install the PTO shaft .................................................................................................................... 61

6.2 Hydraulics ........................................................................................................................................ 63

6.2.1 Special Safety Instructions .......................................................................................................... 63

6.2.2 Connecting the hydraulic lines ..................................................................................................... 63

6.3 Hydraulic brake (Export) .................................................................................................................. 66

6.4 Hydraulic Brake (Export France) ..................................................................................................... 67

6.5 Hydraulic connection to block the coaster/steering axle (special equipment) ................................. 68

6.6 Load-sensing connection ................................................................................................................. 69

6.6.1 Operating the Machine without LS (Load-Sensing Connection) ................................................. 69

6.6.2 Operating the Machine via LS (Load-Sensing Connection) ........................................................ 69

6.7 Compressed Air Connections for the Compressed Air Brake ......................................................... 70

6.7.1 Supports for compressed air hoses ............................................................................................. 70

6.8 Using the safety chain ..................................................................................................................... 71

6.9 Electrical connections ...................................................................................................................... 72

6.9.1 Working floodlight ........................................................................................................................ 73

6.10 LED strips ........................................................................................................................................ 73

7 Driving and Transport .......................................................................................................................... 74

7.1 Preparations for road travel ............................................................................................................. 74

7.1.1 Lifting the Pick-up ........................................................................................................................ 74

7.1.2 Roller chute hydraulically activated ............................................................................................. 75

7.1.3 Bale chute in transport position (optional) ................................................................................... 75

7.1.4 Checking the lighting system ....................................................................................................... 76

7.1.5 Parking brake ............................................................................................................................... 76

7.2 Moving ............................................................................................................................................. 77

7.3 Handling the Coaster/Steering Axle (Special Equipment) ............................................................... 78

7.3.1 Operating the Machine via LS (Load-Sensing Connection) ........................................................ 80

7.3.2 Operating the Machine without LS (Load-Sensing Connection) ................................................. 80

7.3.3 Moving the machine without hydraulic connections .................................................................... 81

7.4 Parking ............................................................................................................................................. 81

7.4.1 Parking brake ............................................................................................................................... 82

7.4.2 Wheel chocks .............................................................................................................................. 83

8 KRONE ISOBUS-Terminal CCI 100 ..................................................................................................... 84

8.1 Installing the terminal into cabin ...................................................................................................... 85

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8.2 ISOBUS Short Cut Button ................................................................................................................ 86

8.2.1 Connecting the terminal (on tractors with integrated ISOBUS system) ...................................... 88

8.2.2 Connecting the terminal (on tractors without ISOBUS system) ................................................... 89

8.2.3 Connecting the Multi-Function Lever to the CCI Terminal (on tractors without ISOBUS system)

90

8.2.4 Switching the terminal on / off when the machine is not connected ............................................ 91

8.2.5 Switching the terminal on / off when the machine is connected .................................................. 92

8.3 Function keys ................................................................................................................................... 94

8.4 Manual mode ................................................................................................................................. 100

8.4.1 Manual mode basic screen ........................................................................................................ 100

8.4.2 Setting the target bale channel flap pressure ............................................................................ 103

8.4.3 Setting the bale length ............................................................................................................... 104

8.5 Automatic Mode ............................................................................................................................. 106

8.6 Buttons on the machine ................................................................................................................. 108

8.7 Description of baling process......................................................................................................... 109

8.8 Bale channel chamber empty ........................................................................................................ 109

8.8.1 Bale channel chamber full ......................................................................................................... 109

8.9 Menu level...................................................................................................................................... 110

8.9.1 Short Overview .......................................................................................................................... 110

8.9.2 Calling up the menu level .......................................................................................................... 111

8.10 Main Menu 1 „Settings“ .................................................................................................................. 112

8.10.1 Menu 1-1 „Knotter Settings“ ................................................................................................... 113

8.10.2 Menu 1-1-1 „Correction Value for Bale Length“ ..................................................................... 114

8.10.3 Menu 1-1-2 „Knotter Signal“ .................................................................................................. 115

8.10.4 Menu 1-1-3 „Knotter Monitoring“............................................................................................ 116

8.10.4.1 Menu 1-1-5 „Bales / Blow“ ............................................................................................. 117

8.10.4.2 Menu 1-1-6 „Blow Time“ ................................................................................................ 118

8.10.5 Menu 1-2 silage agents / optional .......................................................................................... 119

8.10.6 Menu 1-3 „Sensitivity of the Direction Display“ ...................................................................... 120

8.10.7 Menu 1-4 „Central Lubrication“ .............................................................................................. 122

8.10.8 Menu 1-5 „Moisture Measuring“............................................................................................. 124

8.10.9 Menu 1-6 „Bale Balance“ ....................................................................................................... 126

8.10.9.1 Adjusting the Bale Balance ............................................................................................ 127

8.10.9.2 Zeros .............................................................................................................................. 127

8.11 main menu 2 „counters“ ................................................................................................................. 129

8.11.1 Menu 2-1 „Customer Counter“ ............................................................................................... 130

8.11.1.1 Menu 2-1-1 ..................................................................................................................... 132

8.11.2 Menu 2-2 „Total Bale Counter“ .............................................................................................. 134

8.12 Main menu 4 "Service" .................................................................................................................. 136

8.12.1 Menu 4-2 „Manual sensor test“ .............................................................................................. 137

8.12.2 Actuator test ........................................................................................................................... 145

8.12.3 Menu 4-4 Manual actuator test .............................................................................................. 145

8.12.4 Menu 4-6 „Diagnostics Driving Speed / Motion Direction Display“ ........................................ 150

8.12.5 Menu 4-7 „Diagnostics Auxiliary (AUX)“ ................................................................................ 151

8.13 Main menu 5 'Information' .............................................................................................................. 152

8.14 Main menu 6 „Fitter“ ...................................................................................................................... 153

8.15 Main menu 9 "Virtual Terminal (VT)" ............................................................................................. 154

8.15.1 Menu 9-2 „Switching Between the Terminals“ ....................................................................... 155

8.15.2 Menu 9-3 „Configuration Main Window“ ................................................................................ 156

Table of Contents

7

8.16 Alarm message .............................................................................................................................. 158

8.16.1 Alarm messages .................................................................................................................... 159

9 ISOBUS operation .............................................................................................................................. 166

9.1 Attaching the ISOBUS terminal ..................................................................................................... 167

9.1.1 Connection terminal to tractor ................................................................................................... 167

9.1.2 Connection tractor to machine ................................................................................................... 167

9.2 Differing functions to KRONE ISOBUS terminal CCI .................................................................... 168

9.2.1 Menu 4-6 “Diagnostics driving speed display/direction of travel display” .................................. 169

9.2.2 Menu 4-7 “Diagnostics Auxiliary (AUX)” .................................................................................... 170

9.3 Main menu 9 "ISO settings info" .................................................................................................... 171

9.3.1 Menu 9-1 "Softkeys ISO terminal" ............................................................................................. 172

9.3.2 Menu 9-2 „Switching Between the Terminals“ ........................................................................... 173

9.4 ISOBUS „Auxiliary“-function (AUX) ............................................................................................... 174

9.4.1 Example of a joystick assignment for Fendt (default setting) .................................................... 175

9.4.2 Recommended assignment of a WTK- multi-function lever ...................................................... 176

10 Operation ............................................................................................................................................. 177

10.1 Pick-up ........................................................................................................................................... 177

10.2 Cutting system ............................................................................................................................... 178

10.2.1 General .................................................................................................................................. 178

10.2.2 Cutting length ......................................................................................................................... 179

10.2.3 Activating the cutting system ................................................................................................. 180

10.3 Blade Changing ............................................................................................................................. 180

10.3.1 Unlocking the blade shaft ...................................................................................................... 182

10.4 Removing blockages ..................................................................................................................... 183

10.5 Baling Force Regulation ................................................................................................................ 184

10.6 Ejection of the last bale .................................................................................................................. 185

10.6.1 Opening the bale channel chamber ....................................................................................... 185

10.6.1.1 Medium design: ............................................................................................................. 185

10.6.1.2 Comfort design: ............................................................................................................. 185

10.6.2 Activating the bale ejector ...................................................................................................... 186

10.6.2.1 Medium electronics design: ........................................................................................... 186

10.6.3 Comfort electronics design: ................................................................................................... 186

10.7 Hydraulically foldable roller chute .................................................................................................. 187

10.7.1 Medium design ...................................................................................................................... 187

10.7.2 Comfort version ..................................................................................................................... 187

10.8 Length Adjustment of Big Bales .................................................................................................... 187

10.8.1 Electrical longitudinal adjustment device ............................................................................... 187

10.9 Twine ............................................................................................................................................. 188

10.9.1 Electrical twine empty display ................................................................................................ 188

10.9.2 Twine motion indicator upper twine (double knotter) ............................................................. 189

10.9.3 Initiate the tying process manually ........................................................................................ 190

10.10 Drives ......................................................................................................................................... 191

10.10.1 Main drive .............................................................................................................................. 191

10.11 Feed packer drum drive ............................................................................................................. 192

10.12 Knotter shaft drive ...................................................................................................................... 193

10.13 XC Cutting System Drive ........................................................................................................... 193

10.14 Pick-Up Drive (For the XC Cutting System Version) ................................................................. 194

10.15 Pick-Up Drive (For the XC Cutting System Version) ................................................................. 194

10.16 Pick-Up Drive Via Gearbox (Without Cutting System XC) ........................................................ 195

Table of Contents

8

10.17 Bale brake .................................................................................................................................. 195

10.18 MultiBale equipment (optional) .................................................................................................. 196

11 Settings ............................................................................................................................................... 197

11.1 Tying unit ....................................................................................................................................... 198

11.1.1 Inserting the twine .................................................................................................................. 198

11.1.2 Interconnecting the twine (twine box) .................................................................................... 199

11.1.3 Threading the twine ............................................................................................................... 202

11.1.3.1 Single knotter ................................................................................................................. 202

11.1.3.2 Lower twine double knotter ............................................................................................ 203

11.1.3.3 Upper twine .................................................................................................................... 204

11.2 Setting the needles ........................................................................................................................ 205

11.2.1 Lateral setting of the needles ................................................................................................. 205

11.2.2 Setting the height of the needles on the knotter .................................................................... 206

11.2.3 Top dead centre of the needles ............................................................................................. 207

11.3 Setting the needle yoke brake ....................................................................................................... 208

11.4 Checking / adjusting position of needles – baling ram .................................................................. 209

11.5 Setting the upper needle ................................................................................................................ 210

11.5.1 Checking the setting of the upper needle .............................................................................. 210

11.6 Twine bar ....................................................................................................................................... 211

11.6.1 Setting the twine bar (single knotter) ..................................................................................... 211

11.6.2 Setting the twine bar (double knotter) .................................................................................... 212

11.6.2.1 Checking the twine bar after the setting ........................................................................ 213

11.6.3 Pretension of the twine bar shaft ........................................................................................... 214

11.6.4 Setting the knotter shaft brake ............................................................................................... 214

11.7 Twine brake Fehler! Textmarke nicht definiert. ............................................................................. 215

11.7.1 Setting the twine tension on the upper twine strand (double knotter) ................................... 216

11.7.2 Setting the twine tension of the lower twine strand (double knotter) ..................................... 217

11.8 Knotter ........................................................................................................................................... 218

11.8.1 Locking the tying process ...................................................................................................... 218

11.8.2 Start-up .................................................................................................................................. 219

11.8.3 Single knotter ......................................................................................................................... 219

11.8.4 Knotter hook (single knotter) .................................................................................................. 219

11.8.5 Setting of twine retainer ......................................................................................................... 220

11.8.5.1 Setting the holding force of the twine retainer (6) .......................................................... 221

11.8.6 Setting of blade lever (single knotter) .................................................................................... 222

11.8.7 Double knotter ....................................................................................................................... 223

11.8.8 Knotter hook (double knotter) ................................................................................................ 223

11.8.9 Setting of twine retainer ......................................................................................................... 224

11.8.9.1 Setting the holding force of the twine retainer (6) .......................................................... 225

11.8.10 Setting the blade lever (double knotter) ................................................................................. 226

11.9 Baling ram setting .......................................................................................................................... 227

11.9.1 Setting the baling ram blades ................................................................................................ 227

11.9.2 Cleaning the running rails ...................................................................................................... 228

11.9.3 Lateral setting of the plunger ................................................................................................. 228

11.10 Setting packer to baling ram ...................................................................................................... 229

11.11 Variable filling system (VFS)...................................................................................................... 232

11.11.1 Assembling the feeler rocker ................................................................................................. 232

11.11.2 Adjusting the Variable Filling System (VFS) .......................................................................... 233

11.11.2.1 Zero position .................................................................................................................. 233

Table of Contents

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11.11.3 Absorbing mechanism ........................................................................................................... 235

11.11.3.1 Checking the setting ...................................................................................................... 236

11.11.4 Setting the triggering sensitivity ............................................................................................. 237

11.11.5 Setting the spring of the zero adjuster ................................................................................... 238

11.12 Setting the flywheel cleaning (only on BiG PACK 890) ............................................................. 239

11.13 Basic setting of the band brake (flywheel) ................................................................................. 239

11.14 Setting the bale chute ................................................................................................................ 240

11.14.1 Setting the MultiBale .............................................................................................................. 241

11.14.2 Setting the position of the second needle yoke ..................................................................... 241

11.14.3 Setting the stop ...................................................................................................................... 241

11.14.4 Setting the height of the needle yoke brake .......................................................................... 241

11.14.5 Setting the locking (frame) ..................................................................................................... 242

11.14.6 Setting the lockings of the needle yoke ................................................................................. 242

11.14.7 Setting the rubber pad between the needle yokes ................................................................ 243

11.14.8 Possible setting errors and their elimination (MultiBale) ....................................................... 243

11.15 Pick-up ....................................................................................................................................... 244

11.16 Default Setting (Working Height Setting) ................................................................................... 244

11.16.1 Driving with Pick-up in fixed position ..................................................................................... 245

11.17 Roller crop guide ........................................................................................................................ 246

11.18 Setting the spring of the chain tensioner on the Pick-up ........................................................... 247

11.18.1 On version without cutting system ......................................................................................... 247

11.19 Default Setting (Working Height Setting) ................................................................................... 247

11.19.1 Ground pressure of the guide wheels .................................................................................... 248

11.19.2 Driving with Pick-up in fixed position ..................................................................................... 249

11.20 Roller crop guide ........................................................................................................................ 250

12 Maintenance ........................................................................................................................................ 251

12.1 Special Safety Instructions ............................................................................................................ 251

12.2 Spare Parts .................................................................................................................................... 251

12.3 Lifting ............................................................................................................................................. 252

12.3.1 Lifting eyes ............................................................................................................................. 252

12.3.2 Lifting ..................................................................................................................................... 252

12.4 Tightening Torques ........................................................................................................................ 253

12.5 Tightening Torques (Countersunk Screws) ................................................................................... 254

12.6 Cleaning ......................................................................................................................................... 255

12.7 Drive chains ................................................................................................................................... 255

12.7.1 Conveyor roller (I) .................................................................................................................. 255

12.7.2 Pick-up drive (II) ..................................................................................................................... 256

12.7.3 Pick-up drive (III) .................................................................................................................... 256

12.8 Tyres .............................................................................................................................................. 257

12.8.1 Checking and maintaining tyres............................................................................................. 258

12.8.2 Tyre air pressure .................................................................................................................... 259

12.9 Hydraulics ...................................................................................................................................... 260

12.9.1 On-board hydraulic system .................................................................................................... 261

12.10 High-pressure filter .................................................................................................................... 262

12.11 Adjusting the hydraulic system .................................................................................................. 263

12.12 Comfort Hydraulic Block Diagram ............................................................................................. 265

12.13 Emergency Manual Activation ................................................................................................... 266

12.14 Examples of Emergency Manual Activation .............................................................................. 266

12.14.1 Raising / Lowering the roller chute ........................................................................................ 266

Table of Contents

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12.15 Pressing force control (with emergency manual activation) ...................................................... 267

12.15.1 Setting the baling pressure .................................................................................................... 267

12.15.2 Releasing the bale channel chamber (comfort) ..................................................................... 267

12.16 Filling Quantities and Lubrication Designations for Gearboxes ................................................. 268

12.16.1 Oil quantities and designations for the on-board hydraulic system ....................................... 268

12.16.2 Oil quantities and designations for the compressor .............................................................. 268

12.16.3 Oil Level Check and Oil Change Intervals (Gearboxes) ........................................................ 268

12.17 Main gearbox ............................................................................................................................. 269

12.18 Packer gearbox .......................................................................................................................... 270

12.19 Transfer gearbox ....................................................................................................................... 271

12.20 Pick-up gearbox ......................................................................................................................... 272

12.21 Cutting system drive gear .......................................................................................................... 273

13 Maintenance - Brake System ............................................................................................................. 275

13.1 Special Safety Instructions ............................................................................................................ 275

13.2 Compressed-air reservoir .............................................................................................................. 276

13.2.1 Setting the Transfer Mechanism ............................................................................................ 277

13.2.2 Pneumatic brake cylinders ..................................................................................................... 278

13.3 Compressor ................................................................................................................................... 279

13.4 Air filter for pneumatic cylinder (only MultiBale) ............................................................................ 280

13.5 Replacing Rollers/Cam Follower Rollers ....................................................................................... 280

14 Maintenance – lubrication ................................................................................................................. 281

14.1 Special Safety Instructions ............................................................................................................ 281

14.2 Lubricants ...................................................................................................................................... 282

14.3 General .......................................................................................................................................... 282

14.4 Lubricating the PTO shaft .............................................................................................................. 283

14.5 Lubricating the rollers for the blade lever ...................................................................................... 284

14.6 Lubrication points ........................................................................................................................... 285

14.6.1 Lubrication points BiG PACK 890 (XC), 1270 (XC), 1290 (XC) ............................................ 285

14.6.2 Lubrication points BiG PACK 1290 HDP (XC) ....................................................................... 287

14.6.3 Automatic centralised lubrication system .............................................................................. 293

14.7 Position of the sensors (right hand side of the machine) .............................................................. 294

14.8 Position of the sensors (left hand side of the machine) ................................................................. 296

14.8.1 Adjusting the Sensors ............................................................................................................ 298

14.8.1.1 Namur sensor d = 8 mm ................................................................................................ 298

14.8.1.2 Namur sensor d = 12 mm .............................................................................................. 298

14.8.1.3 Namur sensor d = 30 mm .............................................................................................. 299

15 Placing in Storage .............................................................................................................................. 300

15.1 Special Safety Instructions ............................................................................................................ 300

15.2 At the End of the Harvest Season ................................................................................................. 301

15.3 Before the Start of the New Season .............................................................................................. 302

15.3.1 Overload coupling on flywheel ............................................................................................... 303

16 Malfunctions - Causes and Remedies .............................................................................................. 304

16.1 Special Safety Instructions ............................................................................................................ 304

16.2 General malfunctions ..................................................................................................................... 305

16.3 Malfunctions on the knotter ............................................................................................................ 308

16.3.1 Single knotter ......................................................................................................................... 308

16.3.2 Double knotter ....................................................................................................................... 311

16.4 Troubleshooting in the central lubrication ...................................................................................... 322

Table of Contents

11

17 Appendix ............................................................................................................................................. 324

17.1 Hydraulic System Circuit Diagrams ............................................................................................... 324

17.2 On-board Hydraulics for Medium Version Electronics ................................................................... 324

17.3 On-board Hydraulics for Comfort Version Electronics ................................................................... 325

17.4 Working hydraulics for Medium Version Electronics ..................................................................... 326

17.5 Working hydraulics for Comfort version electronics ...................................................................... 327

17.6 Electrical circuit diagram ................................................................................................................ 328

18 Index .................................................................................................................................................... 329

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Table of Contents

12

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This page has been left blank deliberately!!

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Introduction

13

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3 Introduction

These operating instructions contain fundamental instructions. These must be observed in

operation and maintenance. For this reason, these operating instructions must be read by

operating personnel before commissioning and use, and must be available for easy reference.

Follow both the general safety instructions contained in the section on safety and the specific

safety instructions contained in the other sections.

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3.1 Purpose of Use

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KRONE Big Pack square balers are machines for collecting and baling cut crops (grass, hay,

leguminous vegetation and straw, etc.) on farms. They are towed behind agricultural tractors of

sufficient power that are also equipped with suitable interfaces for the installation and operation

of the machine (see the introductory chapter "Technical Data" / "General Technical Description).

The crop must be set down in rows on the field to be collected. Then it must only be collected

with the pick-up by driving over the swath.

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WARNING! – Intake and baling of pressing material not mentioned!

Effect: Damage to the machine

Collecting and baling materials that are not cited here is permitted only in agreement with the

manufacturer. The basic requirements in any case are swath form loading of the crops and

automatic intake by the Pick-up as it passes over them.

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3.2 Validity

These operating instructions apply to Big Pack Square Balers of the following types:

BiG PACK 890 BiG PACK 1270 BiG PACK 1290 BiG PACK 1290 HDP

BiG PACK 890 XC BiG PACK 1270 XC BiG PACK 1290 XC BiG PACK 1290 HDP XC

In the HighSpeed design.

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3.2.1 Contact

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Maschinenfabrik Bernard Krone GmbH

Heinrich-Krone-Strasse 10

D-48480 Spelle (Germany)

Telephone: + 49 (0) 59 77/935-0 (Head Office)

Fax.: + 49 (0) 59 77/935-339 (Head Office)

Fax.: + 49 (0) 59 77/935-239 (Spare parts - domestic)

Fax.: + 49 (0) 59 77/935-359 (Spare parts - export)

Email: [email protected]

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Introduction

14

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3.3 Identification Plate

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BPXC0100

Maschinenfabrik Bernard Krone GmbH

Heinrich-Krone-Str. 10 D-48480 Spelle

Made in

Germany

Fig. 1

The machine data are located on the type plate (1). This is located on right-hand side of the

machine.

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3.4 Information Required for Questions and Orders

Type

Year of manufacture

Vehicle ID number

Note

The entire identification plate represents a legal document and should not be altered or

rendered illegible!

When asking questions concerning the machine or ordering spare parts, be sure to provide type

designation, vehicle ID number and the year of manufacture : To ensure that these data are

always available, we recommend that you enter them in the fields above.

Note

Authentic KRONE spare parts and accessories authorised by the manufacturer help to ensure

safety. The use of spare parts, accessories and other devices which are not manufactured,

tested or approved by KRONE will result in the revoking of the liability for damages resulting

thereof.

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Introduction

15

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3.5 Intended Use

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The Big Pack square baler is built exclusively for customary use in agricultural work (see the

introduction "Intended Use").

The machine must only be used by persons who meet the requirements listed in the chapter on

safety "Personnel Qualifications and Training".

These operating instructions are part of the machine. The machine is designed exclusively for

use in accordance with these operating instructions.

Using the machine for work or applications that are not described in these operating instructions

can lead to severe injuries or death of persons and damage to the machine and other property.

Such work and applications are prohibited.

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Any use of the machine for other purposes is deemed not to be in accordance with intended

use. The manufacturer shall not be liable for any resulting damage; the user alone shall bear

the risk.

Operation in accordance with intended use also includes observing the operating, maintenance

and service instructions specified by the manufacturer.

Unauthorised modifications to the machine may affect the properties of the machine or disrupt

proper operation. For this reason, unauthorised modifications shall exclude any liability of the

manufacturer for consequential damage.

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3.6 Identifying Symbols in the Operating Instructions

The safety instructions contained in this manual which could result in personal injury if not

followed are identified by the general danger sign:

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3.7 Identification of the hazard warnings

Danger!

DANGER! - Type and source of the hazard!

Effect: Danger to life or serious injuries.

• Measures for hazard prevention

Warning !

WARNING! - Type and source of the hazard!

Effect: Injuries, serious material damage.

• Measures for hazard prevention

Caution!

CAUTION! - Type and source of the hazard!

Effect: Property damage

• Measures for risk prevention.

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General function instructions are indicated as follows:

Note!

Note - Type and source of the note

Effect: Economic advantage of the machine

• Actions to be taken

Instructions which are attached to the machine need to be followed and kept fully legible.

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Introduction

16

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3.8 Technical data

All information, illustrations and technical data in these operating instructions correspond to the

latest state at the time of publication. We reserve the right to make design changes at any time

and without notification of reasons.

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3.8.1 BiG PACK 890 High Speed / BiG PACK 890 XC High Speed

BiG PACK 890 BiG PACK 890 XC

Single axle Tandem Single axle Tandem

Maximum permissible speed [km/h] 40 km/h 60 km/h*3

50 km/h

40 km/h 60 km/h*3

50 km/h

Length of working position (mm) 9180

Length of transport position (mm) 7930

Height (mm) 3075

Weight (kg) 6580 6950 7480 7850

Tyres 710/45-22.5

500/50-17

550/45-22.5

620/40 R22.5

700/45-22.5

500/50-17

550/45-22.5

620/40 R22.5

Width (mm)

2600

2550

2600

2670

2600

2550

2600

2670

Track width (mm) 1820 2040 1820 2040

Bale channel chamber Height (mm)

Width (mm)

900

800

Baling length (mm) From 1000 to 2700 (continuously adjustable)

Scattering width (mm) 1950

No. of knotter apparatuses 4

Power consumption 80 KW (109 HP) 95 KW (129 HP)

Cutting system (number of blades) - 16

Drive overload coupling 2400 Nm

Flywheel overload coupling Wedge release clutch 4500 Nm

Pick-up overload coupling Star ratchet 1000 Nm Star ratchet 1200 Nm

Cam-type cut-out clutch for cutting

system - 7000 Nm

Packer overload coupling Cam-type cut-out clutch 14500 Nm

Needle connecting rod Shear screw M10 x 55 DIN 931-10.9

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*3) 60 km/h for braked tandem axle and 620 series tyres

50 km/h for all other types of tyres

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Note

The technical data specified in the table refer to the basic version of the machine in each case.

Deviations (e.g. due to additional attachments, etc.) are not included in this table.

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Introduction

17

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3.8.2 BiG PACK 1270 High Speed / BiG PACK 1270 XC High Speed

BiG PACK 1270 BiG PACK 1270 XC

Single axle Tandem Single axle Tandem

Max. permissible speed [km/h] 40 km/h 60 km/h*3

50 km/h

40 km/h 60 km/h*3

50 km/h

Length of working position (mm) 9180

Length of transport position (mm) 7930

Height (mm) 2875

Weight (kg) 7240 7610 8430 8800

Tyres 710/45-22.5

500/50-17

550/45-22.5

620/40 R22.5

710/45-22.5

500/50-17

550/45-22.5

620/40 R22.5

Width (mm) 2995

Track width (mm) 2200 2250*1 2350*2 2200 2250*1 2350*2

Bale channel chamber

Height (mm)

Width (mm)

700

1200

Baling length (mm) From 1000 to 2700 (continuously adjustable)

Scattering width (mm) 2380

No. of knotter apparatuses 6

Power consumption 90 KW (122 HP) 100 KW (136 HP)

Cutting system (number of blades) - 26

Drive overload coupling 2400 Nm

Flywheel overload coupling Wedge release clutch 4500 Nm

Pick-up overload coupling Star ratchet 1000 Nm Star ratchet 1200 Nm

Cam-type cut-out clutch for cutting

system - 7000 Nm

Packer overload coupling Cam-type cut-out clutch 14500 Nm

Needle connecting rod Shear screw M10 x 55 DIN 931-10.9

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*1) rigid

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*2) castor-steered

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*3) 60 km/h for braked tandem axle and 620 series tyres

50 km/h for all other types of tyres

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Note

The technical data specified in the table refer to the basic version of the machine in each case.

Deviations (e.g. due to additional attachments, etc.) are not included in this table.

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Introduction

18

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3.8.3 BiG PACK 1290 High Speed / BiG PACK 1290 XC High Speed

BiG PACK 1290 BiG PACK 1290 XC

Single axle Tandem Single axle Tandem

Max. permissible speed [km/h] 40 km/h 60 km/h*3

50 km/h 40 km/h 60 km/h*3

50 km/h

Length of working position (mm) 9180

Length of transport position (mm) 7930

Height (mm) 3075

Weight (kg) 7860 8230 9050 9420

Tyres 710/45-

22.5

500/50-17

550/45-22.5

620/40 R22.5

710/45-

22.5

500/50-17

550/45-22.5

620/40 R22.5

Width (mm) * 2995

Track width (mm) 2200 2250*1 2350*2 2200 2250*1 2350*2

Bale channel chamber Height (mm)

Width (mm)

900

1200

Baling length (mm) From 1000 to 2700 (continuously adjustable)

Scattering width (mm) 2380

No. of knotter apparatuses 6

Power consumption 90 KW (122 HP) 105 KW (143 HP)

Cutting system (number of blades) - 26

Drive overload coupling 2400 Nm

Flywheel overload coupling Wedge release clutch 4500 Nm

Pick-up overload coupling Star ratchet 1000 Nm Star ratchet 1200 Nm

Cam-type cut-out clutch for cutting

system - 7000 Nm

Packer overload coupling Cam-type cut-out clutch 14500 Nm

Needle connecting rod Shear screw M10 x 55 DIN 931-10.9

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*1) rigid

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*2) castor-steered

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*3) 60 km/h for braked tandem axle and 620 series tyres

50 km/h for all other types of tyres

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Note

The technical data specified in the table refer to the basic version of the machine in each case.

Deviations (e.g. due to additional attachments, etc.) are not included in this table.

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Introduction

19

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3.8.4 BiG PACK 1290 HDP High Speed / BiG PACK 1290 HDP / XC High Speed

BiG PACK 1290 HDP BiG PACK 1290 HDP XC

Tandem Tandem

Max. permissible speed [km/h] 50 km/h / 60 km/h*3

Length of working position (mm) 9940

Length of transport position (mm) 8850

Height (mm) 3110

Weight (kg) 10200 11500

Tyres 550/45-22.5

620/40 R 22.5

550/45-22.5

620/50 R 22.5

Width (mm) 2995

Track width (mm) 2250*1 2350*2 2250*1 2400*2

Bale channel chamber Height (mm)

Width (mm)

Length (mm)

900

1200

3500

Baling length (mm) From 1000 to 3200 (continuously adjustable)

Scattering width (mm) 2380

No. of knotter apparatuses 6

Power consumption 130 KW (177 HP) 145 KW (197 HP)

Cutting system (number of blades) - 26

Drive overload coupling 3000 Nm

Flywheel overload coupling Wedge release clutch 8000 Nm

Pick-up overload coupling Star ratchet 1000 Nm Star ratchet 1200 Nm

Cam-type cut-out clutch for cutting

system - 7000 Nm

Packer overload coupling Cam-type cut-out clutch 14500 Nm

Needle connecting rod Shear screw M10 x 55 DIN 931-10.9

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*1) rigid

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*2) castor-steered

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*3) 60 km/h for braked tandem axle and 620 series tyres

50 km/h for all other types of tyres

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Note

The technical data specified in the table refer to the basic version of the machine in each case.

Deviations (e.g. due to additional attachments, etc.) are not included in this table.

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Introduction

20

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3.9 Lubricants

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3.9.1 Filling Quantities and Lubrication Designations for Gearboxes

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ENVIRONMENT! - Disposal and storage of lubricants

Effect: Environmental damage

• Store lubricants in eligible containers according to statutory provisions

• Dispose used lubricants according to statutory provisions

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Quantity

ltr. Designation/brand Bio-degradable

lubricants

Main gearbox 890 15,5

SAE 90 GL 4 or

Esso-Spartan EP 150

Shell Omala Oil 150

Fuchs - EP 85 W90

Castrol EPX 90

on request

Main gearbox 1270 / 1290 16.7

Main gearbox 1290 HDP 35