Dometic Freshlight 1600 Installation guide

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Freshlight
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Dometic WAECO International GmbH
Hollefeldstrasse 63
D-48282 Emsdetten
www.dometic-waeco.com
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2,5 Nm
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ST0141 825 02 01-41 4445100618 F 06/2012
Dachklimaanlage
Montageanleitung . . . . . . . . . . . . . . . 2
Air conditioning roof unit
Installation Manual. . . . . . . . . . . . . . 21
Climatiseur de toit
Instructions de montage . . . . . . . . . 39
Aire acondicionado de techo
Instrucciones de montaje. . . . . . . . . 58
Climatizzatore a tetto
Indicazioni di montaggio . . . . . . . . . 77
Airconditioning voor
dakinbouw
Montagehandleiding . . . . . . . . . . . . 95
Klimaanlæg til tagmontering
Monteringsvejledning. . . . . . . . . . . 114
Takmonterad klimatanläggning
Monteringsanvisning . . . . . . . . . . . 131
Takmontert klimaanlegg
Monteringsanvisning . . . . . . . . . . . 149
Kattooilmastointilaitteisto
Asennusohje . . . . . . . . . . . . . . . . . 167
Накрышный кондиционер
Инструкция по монтажу . . . . . . . . 185
Klimatyzator dachowy
Instrukcja montażu. . . . . . . . . . . . . 205
DE
EN
FR
ES
IT
NL
DA
SV
NO
FI
RU
PL
Střešní klimatizace
Návod k montáži . . . . . . . . . . . . . . 224
Strešné klimatizač
zariadenie
Návod na montáž . . . . . . . . . . . . . 242
CS
SK
Dometic
FreshLight
EN
Dometic FreshLight Explanation of symbols
21
Please read this instruction manual carefully before installation and
start-up, and store it in a safe place. If you pass on the device to another
person, hand over this instruction manual along with it.
Table of contents
1 Explanation of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2 Safety and installation instructions. . . . . . . . . . . . . . . . . . . . . . . . . . 22
3 Target group for this instruction manual . . . . . . . . . . . . . . . . . . . . . 25
4 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7 Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
8 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
9 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
10 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
11 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
1 Explanation of symbols
D
DANGER!
Safety instruction: Failure to observe this instruction will cause
fatal or serious injury.
!
WARNING!
Safety instruction: Failure to observe this instruction can cause
fatal or serious injury.
!
CAUTION!
Safety instruction: Failure to observe this instruction can lead to
injury.
EN
Safety and installation instructions Dometic FreshLight
22
A
NOTICE!
Failure to observe this instruction can cause material damage and
impair the function of the product.
I
NOTE
Supplementary information for operating the product.
Action: This symbol indicates that action is required on your part. The
required action is described step-by-step.
This symbol describes the result of an action.
fig. 1 5, page 3: This refers to an element in an illustration. In this case,
item 5 in figure 1 on page 3.
2 Safety and installation instructions
Please observe the prescribed safety instructions and stipulations
from the vehicle manufacturer and service workshops.
The manufacturer accepts no liability for damage in the following cases:
Faulty assembly or connection
Damage to the product resulting from mechanical influences and excess
voltage
Alterations to the product without express permission from the
manufacturer
Use for purposes other than those described in the operating manual
Note the following basic safety information when using electrical devices to
protect against:
Electric shock
Fire hazards
Injury
EN
Dometic FreshLight Safety and installation instructions
23
2.1 Handling the device
!
WARNING!
Installation and repair of the roof air conditioner may only be
carried out by qualified personnel who are familiar with the risks
involved and the relevant regulations. Inadequate repairs may
cause serious hazards. For repair service, please contact the
service centre in your country (addresses on the back page).
Electrical devices are not toys.
Keep electrical devices out of reach of children or infirm
persons. Do not allow them to use electrical devices without
supervision.
Persons (including children) whose physical, sensory or mental
capabilities or whose lack of experience and knowledge prevent
them from using the device safely should not use it without
supervision or instruction by a responsible person.
Do not undo the upper cover of the roof air conditioner in the
event of a fire. Use approved extinguishing agents instead.
Do not use water to extinguish fires.
!
CAUTION!
The roof air conditioner must be installed securely so that it
cannot fall down.
Only operate the roof air conditioner if you are certain that the
housing and the cables are not damaged.
Do not use the roof air conditioner near flammable fluids or in
closed rooms.
Make sure no combustible objects are stored or installed near
the air outlet. A distance of at least 50 cm must be kept.
Do not reach into air outlets or insert any foreign objects in the
device.
EN
Safety and installation instructions Dometic FreshLight
24
A
NOTICE!
Only use the device as intended.
The roof air conditioner is not suitable for use in agricultural or
construction vehicles.
Do not make any alterations or conversions to the device.
Never drive through automatic car washes when the roof air
conditioner is mounted.
If faults occur in thes refrigerant circuit, the system must be
checked by a specialist company and repaired properly. The
refrigerant must never be released into the air.
I
NOTE
Please ask your vehicle manufacturer if a technical inspection is
required after fitting an air conditioner and whether the height
entered in the vehicle documents needs to be altered
(increased height 210 mm).
2.2 Handling electrical cables
!
WARNING!
The electrical power supply may only be connected by a
qualified electrician (e.g. VDE 0100, Part 721 in Germany).
!
CAUTION!
Fit a fuse of at least 10 amps to the connection with the vehicle’s
power supply.
Attach and lay the cables so that they cannot be tripped over or
damaged.
A
NOTICE!
Use cable ducts to lay cables through walls with sharp edges.
Do not lay loose or bent cables next to electrically conductive
materials (metal).
Do not pull on the cables.
EN
Dometic FreshLight Target group for this instruction manual
25
3 Target group for this instruction
manual
The instructions in this manual are intended for qualified personnel at work-
shops who are familiar with the guidelines and safety precautions to be ap-
plied.
4 Scope of delivery
5 Accessories
Available as accessories (not included in the scope of delivery):
I
NOTE
The WAECO DC extension kit (accessory) allows the Dometic
FreshLight roof air conditioner to be used while in motion.
No. in fig. 1 Number Description
1 1 Roof air conditioner
2 1 Air outlet unit
3 3 Fastening brackets
44Air filters
5 2 Filter covers
6 4 Seals
7 3 Cable connectors
8 6 Long fastening screws
9 6 Short fastening screws
10 4 Caps
Part designation Item number
WAECO DC extension kit DC-Kit-2 9100300001
WAECO DC extension kit DC-Kit-3 9100300002
EN
Intended use Dometic FreshLight
26
6 Intended use
The Dometic roof air conditioner FreshLight with integrated roof window can
condition the interior of campers and caravans with cool or warm air.
The roof air conditioner is not suitable for installation in construction ma-
chines, agricultural machines or similar equipment. It will not work properly if
exposed to strong vibrations.
Do not operate the roof air conditioner if the ambient temperature is above
52 °C.
Do not operate the roof air conditioner in the “Heating” air conditioning mode
if the room temperature is above 30 °C.
The heating mode is recommended at ambient temperatures of +2 °C and
above.
I
NOTE
You can find additional information on roof air conditioners in the
operating manual, such as the technical description or the controls.
7Labels
Labels are attached to the Dometic FreshLight roof air conditioners. These
labels provide the user and fitter with information on specifications of the
device.
EN
Dometic FreshLight Installation
27
8 Installation
!
CAUTION! Beware of injury
The roof air conditioner may only be installed by qualified personnel
from a specialist company. The following information is intended for
technicians who are familiar with the guidelines and safety
precautions to be applied.
8.1 Note on installation
Read this installation manual completely before installing the roof air condi-
tioner.
The following tips and instructions must be observed while installing the roof
air conditioner:
D
Caution – danger of electrocution
Disconnect all power supplies when working on the roof air
conditioner.
!
CAUTION! Beware of injury
Improper installation of the roof air conditioner can result in
irreparable damage to the device and put the safety of the user
at risk.
The manufacturer assumes no liability for malfunctions and for
the safety of the roof air conditioner, especially for injury and/or
damage to property, if the roof air conditioner is not fitted in
accordance with these installation instructions.
Always wear the recommended protective clothing
(e.g. protective goggles, gloves).
A
NOTICE! Beware of damage
Observe the structural engineering of the vehicle and seal of all
openings made when installing the roof air conditioner.
Check whether the roof of the vehicle is able to support the
weight of a person before climbing onto it. Ask the vehicle
manufacturer about the permissible roof loads.
EN
Installation Dometic FreshLight
28
Note on transport
Always have someone help you carry the roof air conditioner.
Always lift the roof air conditioner to move it and never drag it over the roof
(fig. 2 A).
Do not use the rear ventilation slots to lift it (fig. 2 B).
Note on installation location
Before installing the roof air conditioner, check whether any vehicle
components could be damaged by the installation of the roof air
conditioner (such as lamps, cupboards, doors).
Before installation, find out (by consulting the manufacturer of the vehicle)
whether the construction is designed for the static weight and the loads of
the air conditioner when the vehicle is in motion. The manufacturer of the
roof air conditioner assumes no liability whatsoever.
The vehicle manufacturer may have already provided points where the
opening for the installation of the roof air conditioner can be made without
any risk of weakening the construction or cutting power cables.
Select a flat and sufficiently level area at the centre of the vehicle roof
between two longitudinal sections for installation.
The roof inclination of the installation surface may not exceed 10°.
Make sure no combustible objects are stored or installed near the air
outlet. A distance of at least 50 cm should be kept.
Make sure that there are no objects within the vehicle which could
obstruct the attachment of the air outlet unit or the cooled air from flowing
through the swivelling air distribution nozzles.
For safety reasons, note the location of existing wiring harnesses, wires
and other components within the installation area, in particular those
which are not visible, when installing the roof air conditioner (when drilling
or screwing etc.).
EN
Dometic FreshLight Installation
29
Note on electrical system
Only a qualified electrician should connect the roof air conditioner to the
electrical power.
Check that the voltage specification on the type plate is the same as that
of the power supply.
If the lighting should also be switched on without a 230 V voltage supply,
make sure that there is a 12 Vg power supply line from the battery to the
roof air conditioner.
Do not lay the 230 V mains cable and the 12/24 Vg cable together in the
same cable duct.
Do not lay cables which are loose or bent next to electrically conductive
material (metal).
Install an all-pole switch with a contact opening width of at least 3 mm on
the installation side.
There are two ways of installing the air conditioner:
Making a new opening (see Chapter “Making a new opening” on
page 29). In this case the opening must be reinforced by an appropriate
frame.
Using the existing roof hatch openings (ventilation hatch) in the vehicle
(see Chapter “Installing in a roof hatch opening already provided” on
page 30).
8.2 Making a new opening
See fig. 3
Select an area at the centre on the roof between two longitudinal
supports.
Mark the position and size of the opening using the template included in
the packaging (A and B).
Alternatively, you could create two small openings (C).
See fig. 4
Drill out the corners (A).
Carefully cut out the opening on the roof using a keyhole saw or a similar
tool (B).
Make sure no electrical power cables are damaged.
EN
Installation Dometic FreshLight
30
See fig. 5
Before installation, check whether the roof hole needs reinforcing.
Remove the foam according to the width of your reinforcing rails (not in
scope of delivery) (A).
Fit the reinforcing rails (B).
8.3 Installing in a roof hatch opening already provided
I
NOTE
Existing roof hatch openings in accordance with fig. 3 are
suitable for installing the roof air conditioner.
Dispose of all waste material, glue, silicone and seals
separately. Observe the disposal guidelines.
The manufacturer only assumes liability for parts included in the
scope of delivery. The validity of the warranty expires if the
device is installed together with third-party parts.
See fig. 6
Remove all screws and fixtures of the existing roof hatch.
Take out the roof hatch.
See fig. 7
Remove the sealant around the opening using a scraper or similar tool.
See fig. 8
A
NOTICE!
Observe the sealant manufacturer’s instructions.
Seal the screw holes and recesses with a flexible non-hardening butyl
sealing compound (e.g. Sika-Lastomer-710).
EN
Dometic FreshLight Installation
31
8.4 Laying the connecting cables
D
DANGER! Danger of electrocution
Make sure there is no voltage at electrically operated components
before carrying out work on them!
The roof air conditioner must be connected to an electric circuit which is able
to supply the required current (see see Chapter “Technical data” on
page 38).
Select the cross-section of the cable corresponding to the length:
Length < 7.5 m: 1.5 m
Length > 7.5 m: 2.5 m
See fig. 9
Make an opening on one side in order to feed through the electrical power
supply cable.
Feed the 230 Vwcable through the opening into the vehicle interior.
If the lighting should be switched on without the use of a 230 Vwvoltage sup-
ply:
Connect the cable with the positive terminal and the negative terminal of
the vehicle battery.
Feed the 12 Vg cable through the opening into the vehicle interior.
8.5 Installing the roof air conditioner
A
Caution – risk of damage
Observe the structural strength of the roof of the vehicle. The roof
of the vehicle must be able to bear the weight of the roof air
conditioner. The roof must not be indented or deformed by the
weight of the unit, even over a longer period of time.
See fig. 0
Lift the roof air conditioner onto the roof of the vehicle.
Position the roof air conditioner over the installation opening.
Observe the direction of travel.
EN
Installation Dometic FreshLight
32
Attaching the roof air conditioner
See fig. a
Mount the fastening bracket with the two long fastening screws.
Start with the two fastening brackets on the outside.
See fig. b
A
Caution – risk of damage
Tighten to the specified torque.
Tighten the screws using a torque spanner and a fastening torque of
2.5 Nm.
Electrical connection
See fig. c
230 Vw cable
Connect the roof air conditioner with the 230 Vw voltage supply.
Connect the cables (1) to a cable connector (2).
Remote light switch (not included in the scope of delivery)
You can connect the lighting to a remote light switch. This enables you to
switch on the lighting remotely.
To do this, proceed as follows:
Disconnect the 2-pin plug (3) from the socket on the circuit board of the
air outlet unit.
Connect the two cables of the remote light switch to the 2-pin plug (3).
Insert the 2-pin plug (3) into socket on the circuit board.
EN
Dometic FreshLight Installation
33
12 Vg cable
You can connect the lighting to the battery. This enables you to switch on the
lighting even if the 230 Vw voltage supply is not connected.
To do this, proceed as follows:
Disconnect the 2-pin plug (4) from the socket on the main board.
Connect the positive cable (5) with the plug.
Connect the negative cable (6) with the plug.
Connecting the air outlet unit with the roof air conditioner
See fig. d
Remove the premounted filter covers (1).
Remove the premounted air filter (2).
Fitting the seals
See fig. e
Fit the seals (1).
Determine the thickness by referring to the following table:
Ceiling thickness Seal thickness
25 mm 20 mm
25–30 mm: 25 mm
30–35 mm: 30 mm
35–40 mm: 35 mm
40–45 mm: 40 mm
45–50 mm: 45 mm
50–55 mm: 50 mm
55–60 mm: 55 mm
EN
Installation Dometic FreshLight
34
Connecting the circuit board
See fig. f
Insert the 12-pin plug (1) in the socket (4) on the circuit board of the air
outlet unit.
Insert the 2-pin plug (2) in the socket (3) on the circuit board.
8.6 Installing the air outlet unit
See fig. g
Attach the air outlet unit to the (1) fastening brackets using the short
fastening screws.
Insert the caps (2) in the holes over the fastening screws.
See fig. h
Install the air filter in the specified sequence.
See fig. i
Fit the filter covers.
Enter the new vehicle height and weight in the vehicle documents.
EN
Dometic FreshLight Troubleshooting
35
9 Troubleshooting
Problem Cause Remedy
Roof air
conditioner
constantly
switches itself off.
Icing sensor has tripped. Outer temperature is too low or all
air nozzles are closed.
No cooling
capacity
The roof air conditioner is not set to
cooling.
Set the roof air conditioner to
cooling.
The ambient temperature is above
52 °C.
The roof air conditioner is only
designed for ambient
temperatures of up to 52 °C.
The temperature set is higher than
the room temperature.
Select a lower temperature.
The ambient temperature is below
16 °C.
The roof air conditioner is only
designed for ambient
temperatures above 16 °C.
One of the temperature sensors is
defective.
Contact an authorised work-
shop.
The vaporiser fan is damaged.
The condenser fan is damaged.
No heating
capacity
The ambient temperature is above
30 °C.
Only use the heating function
of the roof air conditioner at
temperatures below 30 °C.
The ambient temperature is below
C.
The heating function of the roof air
conditioner is only designed for
ambient temperatures of up to
C.
The temperature set is above 30 °C. Select a lower temperature.
The roof air conditioner is not set to
heating.
Set the roof air conditioning to
heating.
One of the temperature sensors is
defective.
Contact an authorised
workshop.
Low air output The air intake section is clogged up. Remove any leaves and other
dirt from the ventilation grilles
of the roof air conditioner.
The blower is defective. Contact an authorised
workshop.
Water enters the
vehicle
The condensation water drainage
openings are clogged up.
Clean the drainage openings
for condensation water.
The seals are damaged. Contact an authorised
workshop.
EN
Disposal Dometic FreshLight
36
10 Disposal
Regulations for environmental safety and correct disposal
All organisations must apply a set of procedures to identify, evaluate and
control the influence that their activities (manufacturing, products, services,
etc.) have on the environment.
The procedures to be followed to identify significant environmental impact
must take the following factors into account:
use of raw materials and natural resources
atmospheric emissions
discharge of liquids
waste management and recycling
contamination of the soil
In order to minimise environmental impact, the manufacturer provides a
series of indications here below that should be taken into account by all those
who, for whatever reason, interact with the appliance during its working life.
All packing components must be disposed of (preferably recycled) in
compliance with statutory legislation in the country in which disposal takes
place.
All product components must be disposed of (preferably recycled) in
compliance with statutory legislation in the country in which disposal takes
place.
Roof air
conditioner does
not switch on.
No supply voltage (230 Vw)
connected.
Check the power supply.
The voltage is too low (under 200 V).
The voltage converter is defective.
Contact an authorised
workshop.
One of the temperature sensors is
defective.
The electrical fuse of the power
supply is too low.
Check the electrical fuse of the
power supply.
Roof air
conditioner does
not switch off.
One of the temperature sensors is
defective.
Contact an authorised
workshop.
The electrical fuse of the power
supply is too low.
Check the electrical fuse of the
power supply.
Problem Cause Remedy
EN
Dometic FreshLight Disposal
37
For correct disposal, the appliance must be consigned to an authorised
waste disposal company to ensure that all recyclable components are
reused and the remaining materials are processed properly.
During installation ensure the room has adequate ventilation to prevent
the build-up of stale air that might be harmful to the health of the
operators.
During operation and maintenance ensure that any waste pollutant
products (oil, grease, etc.) are disposed of correctly.
Keep noise levels down to reduce noise pollution.
For more information on correct dismantling of our products please refer to
the recycling handbooks at www.dometic.com.
Place the packaging material in the appropriate recycling waste bins
wherever possible.
When in operation or undergoing repairs and maintenance work, make
sure that the refrigerant circuit is not damaged and refrigerant cannot
escape. It acts as a greenhouse gas and should not be allowed into the
environment.
M
If you wish to finally dispose of the product, ask your local recycling
centre or specialist dealer for details about how to do this in
accordance with the applicable disposal regulations.
Dispose of the product at an official waste disposal facility in accordance
with the applicable recycling or disposal guidelines.
B
Protect the environment!
Do not dispose of any batteries with general household waste.
Return defective or used batteries to your retailer or dispose of
them at collection points.
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Dometic Freshlight 1600 Installation guide

Type
Installation guide
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