Smithco Sweep Star 60-QUAD Owner's manual

January 2021

SweepStar 60

76-750-A

SN: 60Q1050

Product Support: Hwy SS & Poplar Ave; Cameron WI 54822

1-800-891-9435 productsupport@smithco.com

Parts & Service

Introduction Service Diagrams Parts Accessories Reference

CONTENTS

Introduction ...................................................................................1-3

Safe Practices ............................................................................. 2

 .............................................................................. 3

 ..................................................................... 3

Service ...........................................................................................4-9

 .............................................................................4-6

Service Chart ........................................................................... 7-8

 ................................................................................. 9

 ........................................................................................ 9

Diagrams .................................................................................... 10-13

 ..................................................................... 10-11

 ................................................................12-13

Parts ...........................................................................................14-50

 ................................................................................. 14

 ....................................................................... 15

 .............................................................................16-17

Seat ......................................................................................18-19

 ...............................................................20-21

 ..........................................................................22-23

 ............................................................24-25

 ......................................................... 26-27

 ................................................................................. 28-29

 ............................................................30-31

 ......................................................................32-33

 .............................................................................34-35

 ................................................................36-37

 .................................................................. 38

 ....................................................................... 39

 ................................................................................. 40-43

 ...................................................................................... 44

 ........................................................................ 45

 ...........................................46-47

 ..............................................48-49

 .................................................................... 50

Accessories ...............................................................................52-54

 ...........................................52-53

 ....................................................... 54

Reference ................................................................................... 55-56

 ................................................................................... 55

 ........................................ 56

Introduction

INTRODUCTION

Smithco 

-









Smithco











  

  

  

  



SMITHCO CUSTOMER SERVICE 1-800-891-9435





WARNING

Failure to follow cautious operating practices can re-

sult in serious injury to the operator or other persons.

The owner must understand these instructions, and

must allow only trained persons who understand these

instructions to operate this vehicle.

WARNING:

Engine exhaust and some of its constituents are

known to the State of California to cause cancer,

birth defects, and other reproductive harm.

For more information visit

www.P65Warning.ca.gov

Introduction

SAFE PRACTICES

  



  



  



  



  



  



  

  -



  

  

  



  -



  

  

  

  

  

   

   

   

  

  

  

  

  

  



  

  

  

  

  



These machines are intended for operation by well trained persons performing professional maintenance on golf

courses, sports turf, and any other area maintained turf and related trails, paths and lots. No guaranty as to the

suitability for any task is expressed or implied.

Introduction

SPECIFICATIONS FOR SWEEP STAR 60

WEIGHTS AND DIMENSIONS

 

 

 

 

 

 

ROLL OVER PROTECTION BAR WITH SEAT BELTS

   

SOUND LEVEL

  

  

   

ENGINE

  

  

 

   

  

  

  

  

  

Tire & Wheels 

 

 

SPEED

 

 

BATTERY  

 

 

 

 

 

 

FLUID CAPACITY

  

  

     

 

OPTIONAL EQUIPMENT

 

 

 

 

 

Service

MAINTENANCE

LUBRICATION





 

   

   

   

   

   

   

   

   

   

   





-









ELECTRICAL CONNECTIONS



AIR CLEANER ON ENGINE

  

  

  

  

Do not use petroleum solvents, e.g.., kerosene, which will cause cartridge to

deteriorate. Do not use pressurized air to clean cartridge. Pressurized air can

damage cartridge.

Service

MAINTENANCE (CONTINUED)

ENGINE OIL

-





SAE Viscosity Grades

Starting Temperature Range Anticipated Before Next Oil Change

HYDRAULIC OIL

  

  



  





  

  



  

  

  

 

  





   



TOWING

-









TIRE PRESSURE









Service

MAINTENANCE (CONTINUED)

WHEEL MOUNTING PROCEDURE

  

  

  

  

  

  

  



  

BATTERY















  

  

  

  

Battery Electrolyte is an acidic solution and should be handled with care. If

electrolyte is splashed on any part of your body, ush all contact areas imme-

diately with liberal amounts of water. Get medical attention immediately.

Use of booster battery and jumper cables. Particular care should be used

when connecting a booster battery. Use proper polarity in order to prevent

sparks.

JUMP STARTING



  

  -



  



  

-







Service

SERVICE CHART

Before servicing or making adjustments to the machine, stop engine, set park

break, block wheels and remove key from ignition.

Follow all procedures and ONLY use parts prescribed by the manufacturer.

Read the engine manual before maintenance.



-



Maintenance Service Interval Maintenance Procedure

Aer the rst 8 operating hours Torque the wheel lug nuts. (64-74 /lb (87-100 Nm))

Change the engine oil lter.

Before each use daily Check the engine oil level.

Clean area around muer and controls.

Check the hydraulic uid level.

Check the tire pressure.

Check and clean Debris Filter Pack1

Check condition of hydraulic hoses and ttings.

Inspect and clean the machine.

Aer the rst 50 hours Change Hydraulic Oil Filter.

Every 100 hours Clean or change air lter.1&2

Clean pre-cleaner.1

Change engine oil and lter.

Replace spark plug .

Lubricate machine.

Clean or change remote air cleaner.

Check the battery uid level and cable connections..

Service exhaust system.

Check belt tension .

Every 250 hours Check engine valve clearance and adjust if necessary.

Check idle speed.

Clean battery terminals.

Change hydraulic oil lter.

Torque the wheel lug nuts. (64-74 /lb (87-100 Nm))

Every 500 hours or yearly Change fuel lter.

Change hydraulic oil and lter.

Clean oil cooler ns.1

Replace air lter2

Replace fuel lter

Clean air cooling system.1

Check safety lter in remote air cleaner.

1 In dusty conditions or when airborne debris is present, clean more oen.

2 Every third air lter change, replace the inner safety lter.

Service

END USER SERVICE CHART

Maintenance Check Item For the week of:

Mon Tues. Wed. urs. Fri. Sat. Sun.

Check the Safety Seat Switch

Check Steering Operation

Check the fuel level

Check the engine oil level.

Clean the air lter

Clean the engine cooling ns.

Check for unusual engine noises

Check the hydraulic oil level

Check hydraulic hoses and ttings for

damage

Check for uid leaks.

Check the tire pressure

Check the Instrumentation

Inspect electrical system for frayed wires

Check park brake adjustment

Change oil lter.

Change oil.

Lubricate Machine

Ensure all warning decals are intact.

Areas of Concern

Inspection Performed by:

Item Date Information

Service

ADJUSTMENTS

SWEEPING



FILTER PACK





PARK BRAKE ADJUSTMENT







WHEEL 'CREEP' ADJUSTMENT





  



  





  



  





  -



  

STORAGE



  

  

  

  

  



  





Diagrams

Color Code Chart

Bl Blue

Br Brown

Y Yellow

G Green

O Orange

R Red

B Black

GY Gray

W White

WIRING DIAGRAM

Diagrams

WIRING PARTS LIST

REF# PART# DESCRIPTION QUANTITY

    

    

    

    

    

    

    

    

    

    

    

    

    

    

    

    

    

    

    

   

15 Starter 

    

    

    

    

    

    

    

    

    

    

    

    

Diagrams

HYDRAULIC DIAGRAM

Diagrams

HYDRAULIC DIAGRAM PARTS LIST

REF# PART# DESCRIPTION QUANTITY

   

    

    

    

    2

    

    

    

    

    

    

    

    

    

    

    

    

17 8832-41



 

    

    

    

    

    

    

    

24 18-173 Tee



 

    

    

    2

    

    

    

    

32 34-057 Tee 2

    

    

    

    

    1

    

    

    

    

    

    

    

    1

    

    

    

    

Parts

NOSE CONE DRAWING

REF# PART# DESCRIPTION QUANTITY

   

   



- 16 4

    

   



 

   



- 18 2

    

   







   



    

    

    

   







   



- 20 6

    

Parts

STEERING CYLINDER DRAWING

REF# PART# DESCRIPTION QUANTITY

   







   



- 14GA 2

   



- 11GA 1

    

   



 

    

   



   







    

    

   



-18 1

Parts

FRONT AXLE DRAWING

Parts

FRONT AXLE PARTS LIST

REF# PART# DESCRIPTION QUANTITY

   



- 1



    

    

    

    

    

   







   



 

   



- 11 3

    

    

   



 

   



- 18 3

    

    

    

    2

    

    

   



- 20 10

    

    

   







   



- 18 6

    

    

   



- 13 8

    

   



 

22 18-168



 

   







    

    

Parts

SEAT DRAWING

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Smithco Sweep Star 60-QUAD Owner's manual

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