Industrial Computers
Product Data & Installation Instructions
(Bulletin 6153, 6154)
Table of Contents2
Publication 6153-2.0
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Solid state equipment has operational characteristics differing from those of
electromechanical equipment. “Safety Guidelines for the Application, Installation and
Maintenance of Solid State Controls” (Publication SGI-1.1) describes some important
differences between solid state equipment and hard-wired electromechanical devices.
Because of this difference, and because of the wide variety of uses for solid state
equipment, all persons responsible for applying this equipment must satisfy themselves
that each intended application of this equipment is acceptable.
In no event will the Allen-Bradley Company be responsible or liable for indirect or
consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes.
Because of the many variables and requirements associated with any particular
installation, the Allen-Bradley Company cannot assume responsibility or liability for
actual use based on the examples and diagrams.
No patent liability is assumed by Allen-Bradley Company with respect to use of
information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written
permission of the Allen-Bradley Company is prohibited.
Throughout this manual we use notes to make you aware of safety considerations.
Important: Identifies information that is especially important for successful application
and understanding of the product.
Important User Information
!
ATTENTION: Identifies information about practices or
circumstances that can lead to personal injury or death, property
damage, or economic loss.
3
Publication 6153-2.0
Bulletin 6153 and 6154
Industrial Computers with
Integrated CR T
Descriptions
The Allen-Bradley Bulletin 6153 and 6154 Industrial Computers
feature:
• integrated 20” color CRT monitor designed for industrial use
• panel (Bulletin 6153) or rack (Bulletin 6154) mounting
• 4-slot or 12-slot passive backplane or 8-slot active motherboard
• your choice of CPU
• many options for enhancement and expansion.
Packing List
Note: Check your shipment against the packing list in the shipping
carton. Some of these items may not be needed for your option.
Bulletin 6153 and 6154 Industrial Computers are shipped with the
following items:
• computer with integrated 20” Color CRT
• 1.82 m (6 ft.) AC Power Cord (optional)
• software diskettes for major components (video, etc.)
• mounting hardware kit for panelmount option: package of 16
10-32 bolts, with 2 washers and 1 lock nut for each bolt
• Bulletin 6153 and 6154 Industrial Computers with Integrated
CRT Product Data & Installation manual (Publication 6153-2.0)
• CPU/Processor Manual.
A computer with touchscreen is shipped with these additional items:
• supporting software and manuals
• RS–232 Serial Cable
Bulletin 6153 and 6154 Industrial Computers with Integrated CRT4
Publication 6153-2.0
Figure 1
Dimensions of Bulletin 6153 Industrial Computer, 4 slot.
130300
Note: Be sure to allow at least 76.2 mm (3.00 in.) depth
clearance for cable connections and air flow.
Physical Dimensions
Bulletin 6153 and 6154 Industrial Computers with Integrated CRT 5
Publication 6153-2.0
Figure 2
Dimensions of Bulletin 6153 Industrial Computer, 8/12 slot.
130303
Note: Be sure to allow at least 76.2 mm (3.00 in.) depth
clearance for cable connections and air flow.
Bulletin 6153 and 6154 Industrial Computers with Integrated CRT6
Publication 6153-2.0
Figure 3
Dimensions of Bulletin 6154 Industrial Computer, 4 slot.
130301
Note: Be sure to allow at least 76.2 mm (3.00 in.) depth
clearance for cable connections and air flow.
Bulletin 6153 and 6154 Industrial Computers with Integrated CRT 7
Publication 6153-2.0
Figure 4
Dimensions of Bulletin 6154 Industrial Computer, 8/12 slot.
130304
Note: Be sure to allow at least 76.2 mm (3.00 in.) depth
clearance for cable connections and air flow.
Bulletin 6153 and 6154 Industrial Computers with Integrated CRT8
Publication 6153-2.0
Environmental Considerations
For proper cooling, the computer requires a minimum free air space
of 7.6 cm. (3 in.) behind, 5.1 cm. (2 in.) above and below, and 2.5
cm. (1 in.) on the sides of the chassis. The computer is equipped with
fans to help ensure proper cooling.
Strong magnetic fields near the front of the computer outside the
enclosure could potentially distort the image over time. This type of
image distortion generally disappears after degaussing occurs. The
computer is designed to automatically degauss each time you cycle
AC power, or when you press the degauss button.
Note: The internal degauss will not prevent color impurities caused
by local magnetic fields. Make certain the Industrial Computer’s
enclosure is free of residual magnetism.
Panel Mounting, Bulletin 6153
The panel on which the Industrial Computer is to be mounted should
be at least 14 gauge steel to insure a NEMA 4 seal and proper
support for the unit. The mounting hardware provided will
accommodate this minimum thickness panel and panels up to 6.35
mm (.25 in.) thick.
To install the Bulletin 6153 Industrial Computer:
1. Confirm that the shipping carton contains a package of 16 10-32
bolts with their washers and lock nuts. You will need 14 sets
(4-slot) or 16 sets (8/12-slot) for installation.
2. Refer to the physical dimension drawing for your unit and
confirm that there is adequate space behind the panel where the
unit is to be situated. Remember to allow extra space for air
circulation.
• Bulletin 6153 with 4 slots, Figure 1 on Page 4.
• Bulletin 6153 with 8/12 slots, Figure 2 on Page 5.
3. Refer to the panel cutout drawing for your unit for dimensions of
the panel cutout and location of mounting holes. Cut and drill the
panel.
• Bulletin 6153 with 4 slots, Figure 5 on Page 10.
• Bulletin 6153 with 8/12 slots, Figure 6 on Page 11.
Tip: it will be easier to install the computer if you support it with
a shelf or other support adjusted to the appropriate height.
4. Carefully remove the computer from its packaging. Avoid
damaging the panel gasket.
Installation Instructions
Bulletin 6153 and 6154 Industrial Computers with Integrated CRT 9
Publication 6153-2.0
5. Remove the external bezel.
6. Insert the computer in the panel cutout from the front of the
panel.
7. Place the washers (one of each) on the bolts provided and install
through the front panel.
8. Secure with the included lock nuts, tightening them evenly to 25
inch pounds torque.
!
ATTENTION: Mounting nuts must be tightened to a
torque of 25 inch-pounds to provide panel seal and
avoid potential damage to the Bulletin 6153 Industrial
Computer. Allen–Bradley assumes no responsibility for
water or chemical damage to the Bulletin 6153
Industrial Computer or other equipment within the
enclosure due to improper installation.
Important: To assure a proper seal, be sure to install all 14 (4
slots) or 16 (8/12 slots) bolts.
9. Remove the protective adhesive sheet from the screen of the
Industrial Computer. The sheet is designed to prevent scratching
of the polycarbonate screen protector or the optional touchscreen
during shipping and installation. It should be removed before use.
10. Attach the external bezel to the front of the Industrial Computer.
Bulletin 6153 and 6154 Industrial Computers with Integrated CRT10
Publication 6153-2.0
Figure 5
Panel Cutout for Bulletin 6153 4-slot Industrial Computer
Note: Use the pairs of holes when mounting the Industrial Computer using rack slides.
See Note
Bulletin 6153 and 6154 Industrial Computers with Integrated CRT 11
Publication 6153-2.0
Figure 6
Panel Cutout for Bulletin 6153 8/12-slot Industrial Computer
130302
Note: Use the pairs of holes when mounting the Industrial Computer using rack slides.
See Note
Bulletin 6153 and 6154 Industrial Computers with Integrated CRT12
Publication 6153-2.0
Rack Mounting, Bulletin 6154
The 6154 Industrial Computer can be installed in a rack cabinet that
conforms to EIA standards for equipment with 19” wide panels. The
cabinet must be tall enough to accommodate the computer’s height
and deep enough to accommodate the unit’s depth, while providing
rear clearance for cabling and air flow. A cabinet with a depth of 61
cm. (24 in.) is sufficient.
Note: The computer is not designed to be supported by the cabinet’s
front panel. Use either rack mount slides or a shelf to support the
weight of the unit.
To install a Bulletin 6154 computer in your rack:
1. Refer to the physical dimension drawings for your unit to confirm
that there is adequate space behind the panel where the unit is to
be mounted. Remember to allow extra space for air circulation.
• Bulletin 6154 with 4 slots, Figure 3 on Page 6.
• Bulletin 6154 with 8/12 slots, Figure 4 on Page 7.
2. Carefully remove the Industrial Computer from its packaging.
3. Attach the rack slides to the unit, and align to the mating slide
inside the cabinet.
4. Insert the computer in the rack cabinet from the front of the
cabinet. The pair(s) of holes in the lower part of the front panel
should align with the holes in the front rack rails.
Tip: It will be easier to install the computer if you support it with
a shelf or other support adjusted to the appropriate height.
5. Remove the protective adhesive sheet from the screen of the
Industrial Computer. The sheet is designed to prevent scratching
of the screen or the optional touchscreen during shipping and
installation. It should be removed before use.
Bulletin 6153 and 6154 Industrial Computers with Integrated CRT 13
Publication 6153-2.0
Connecting AC Power
The computer requires a single phase power supply providing
90-132V AC or 180-264V AC at 47 to 63 Hz. Power must be
available at the three-pin AC input receptacle situated in the rear of
the unit.
To connect AC power to the computer.
1. Turn off the mains switch or breaker.
2. Use the GND point
on the rear panel of the monitor to establish a
chassis to earth ground connection. Secure one end of a ground
strap to the GND point. Connect the other end of the ground strap
to an earth ground. The ground terminals are M5 screws.
3. Connect the socket end of the AC power cord to the mating
connector on the rear panel of the computer.
4. Check the male to female power extension cable to insure that it
is properly seated. This cable runs from the switched outlet on the
rear of the computer to an AC power connector on the monitor
portion of the computer.
5. Connect the plug end of the AC power cord to the mains outlet.
6. Restore AC power to the mains outlet.
Bulletin 6153 and 6154 Industrial Computers with Integrated CRT14
Publication 6153-2.0
The following is a summary of the controls and indicators on the
Bulletin 6153 and 6154 Industrial Computer. Refer to figures 7
through 10 for help in locating specific controls or indicators.
Figure 7 Front Controls – 4-Slot Units
Bulletin 6153 (4-Slot)
Bulletin 6154 (4-Slot)
DEGAUSS BRIGHTNESS CONTRAST
POWER
1
0
POWER
DEGAUSS BRIGHTNESS CONTRAST
POWER
1
0
POWER
180598
180197
Keyboard Connector
Keyboard Connector
Controls & Indicators
Bulletin 6153 and 6154 Industrial Computers with Integrated CRT 15
Publication 6153-2.0
Figure 8 Front Controls – 8/12-Slot Units
Bulletin 6153 8/12 Slot
CONTRAST
POWER
10
DEGAUSS KBO RESET
180600
Bulletin 6154 8/12-Slot
CONTRAST
POWER
10
DEGAUSS KBO RESET
180597
Power Indicator
The presence of AC power at the Bulletin 6153 or 6154 Industrial
Computer is indicated by a green LED in the front panel.
Bulletin 6153 and 6154 Industrial Computers with Integrated CRT16
Publication 6153-2.0
Contrast and Brightness Controls
The Bulletin 6153 and 6154 Industrial Computers are equipped with
adjustable contrast and brightness controls. The 4-slot units have
duplicate controls on the front and the back of the unit. The 8/12-slot
units have a contrast control on the front, and both contrast and
brightness controls on the back.
To obtain the best display:
• set the contrast control for comfortable viewing under lighting
conditions that match those in which the Industrial Computer will
be used.
• adjust the brightness control to increase or decrease the video
image’s intensity as required.
Raster Rotation
A raster rotation control is located on the back of the unit. It allows
you to correct display misalignment which might result from
interaction between the monitor and an external, low level uniform
magnetic field, such as the earth’s magnetic field.
All CRT displays are affected by the earth’s magnetic field and by
similar low level uniform fields. Generally, the effects of such a field
on the display vary with the display’s spatial orientation relative to
the field lines. For, example, when the Industrial Computer’s screen
is facing West, the effects of the earth’s field are minimal, but when
the screen is rotated toward the North or South the display itself can
exhibit a small amount of rotation, so that its top and bottom edges
are no longer parallel to the edges of the panel.
Note: This effect is different from the effect of magnetism on the
shadow mask, which takes the form of color impurity and is
corrected by the degaussing system described previously.
Before making any adjustment, display a full screen image and check
for rotation (top or bottom edge of the image out of parallel with the
corresponding edge of the panel).
If adjustment is necessary, turn the control knob while observing the
display (in a mirror if necessary) to adjust the image alignment.
Important: The raster rotation control cannot correct for the effects
of external AC fields such as those produced by large motors,
generators and transformers. Such effects often take the form of
display jitter. Protection against this kind of magnetic interference
requires special shielding.
Image Size and Position
Controls for Vertical Size, Vertical Position, Horizontal Size, and
Horizontal Position are located on the back of the unit. Use this
controls as necessary to adjust the image.
Bulletin 6153 and 6154 Industrial Computers with Integrated CRT 17
Publication 6153-2.0
Degauss
The monitor is equipped with an automatic degaussing system to
remove residual magnetism from the CRT’s shadow mask at
power-up. Degaussing helps keep the screen free of any color
impurities which might otherwise result from magnetism picked up
by the shadow mask from the earth’s magnetic field when the
monitor is moved.
In addition, two manual degauss push button are provided. The first
is among the operator controls accessible from the front of the
Industrial Computer, and the second is on the back of the unit. These
can be used if color impurities appear on the screen while the
Industrial Computer is in use.
Figure 9 Rear Panel Controls – 4-Slot Units
COM2
VGA
DG
AUX 2
–+–+
–+–+
VGA
COM1 LPT1
KEYBOARD
Factory Adjustments
Raster Rotation
Brightness
Contrast
Vertical Size
Degauss
Vertical Position
Horizontal Size
Horizontal Position
Bulletin 6153 and 6154 Industrial Computers with Integrated CRT18
Publication 6153-2.0
Figure 10 Rear Panel Controls – 8/12-Slot Units
VGA
DG
AUX 2
–+–+
–+–+
Factory Adjustments
Raster Rotation
Brightness
Contrast
Vertical Size
Degauss
Vertical Position
Horizontal Size
Horizontal Position
Note: The internal degauss will not prevent color impurities caused
by local magnetic fields. Make certain the Industrial Computer’s
enclosure is free of residual magnetism.
Tip: For best results, perform a manual degauss only after allowing
at least 15 minutes to pass following power-up or a previous manual
degauss.
!
ATTENTION: Do not attempt to change any of the
factory adjustments located on the rear of the Industrial
Computer chassis. These adjustments are for factory
trained personnel using special test and alignment
equipment and should not be required to obtain a good
display in the field.
Bulletin 6153 and 6154 Industrial Computers with Integrated CRT 19
Publication 6153-2.0
You will need to connect a number of cables at the rear of the unit
before your Industrial Computer will function. This section describes
the cable connections you will need to make. While installing cables,
be sure to keep the following points in mind.
• Connect the cables according to the options in your Industrial
Computer.
• Route and secure the cables. In cases where the cable crosses a
door hinge, be sure to leave enough excess cable for a loose fit in
all door positions.
• Coil and secure any extra cable length in a convenient location.
Refer to the figures 11 and 12 for help in routing and connecting the
cables required to use your Industrial Computer.
Figure 11 Rear Panel Cable Connections – 4-Slot Units
VGA
KEYBOARD
COM2
DG
AUX 2
–+–+
–+–+
VGA
COM1 LPT1
Touchscreen
Serial Cable
(Optional)
Monitor
Power Cord
Video Cable
Front Panel
Keyboard
Connector
Installing Cables
Bulletin 6153 and 6154 Industrial Computers with Integrated CRT20
Publication 6153-2.0
Figure 12 Rear Panel Cable Connections – 8/12-Slot Units
VGA
DG
AUX 2
–+–+
–+–+
Touchscreen
Serial Cable
(Optional)
Monitor
Power Cord
Video Cable
Front Panel
Keyboard Connector
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Allen-Bradley 6153 Product Data And Installation Instructions
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