Pelco RB24 – RB24 220 – RB115 and RB220 Relay Box Installation guide

Brand: Pelco

Model: RB24 – RB24 220 – RB115 and RB220 Relay Box

Type: Installation guide

Pelco RB24 – RB24 220 – RB115 and RB220 Relay Boxes are designed for use with Pelco cameras and other devices that require remote control. They provide a simple and reliable way to switch video, power, and data signals between multiple devices. These relay boxes feature multiple inputs and outputs, allowing for flexible signal routing and distribution. With their rugged construction and easy installation, they are ideal for use in a variety of security and surveillance applications.

RB24, RB24/220,

RB115 and RB220

Relay Boxes

Installation/

Operation Manual

C915M-E (8/97)

Pelco • 3500 Pelco Way, Clovis, CA 93612-5699 • www.pelco.com

In North America and Canada: Tel (800) 289-9100 • FAX (800) 289-9150

International Customers: Tel (1-559) 292-1981 or FAX (1-559) 348-1120

2 Pelco Manual C915M-E (8/97)

CONTENTS

Section Page

1.0 GENERAL .................................................................................................. 1

1.1 IMPORTANT SAFEGUARDS AND WARNINGS ............................... 1

1.2 UNPACKING INSTRUCTIONS .......................................................... 2

1.3 RECOMMENDED TOOLS ................................................................. 2

2.0 DESCRIPTION .......................................................................................... 3

2.1 MODELS ............................................................................................3

3.0 INSTALLATION ..........................................................................................4

3.1 WALL MOUNTING ............................................................................. 4

3.2 WIRING THE RELAY BOX ................................................................ 4

3.3 INSTALLING A REPLACEMENT PC BOARD ................................... 7

4.0 MAINTENANCE ......................................................................................... 8

5.0 ASSEMBLY DIAGRAMS ............................................................................9

6.0 SPECIFICATIONS .................................................................................... 13

7.0 WARRANTY AND RETURN INFORMATION ........................................... 14

LIST OF ILLUSTRATIONS

Figure Page

1 RB24, RB24/220, RB115 and RB220 Assembly Diagram. ................ 4

2 RB24, RB24/220, RB115 and RB220 Terminal Block

Wiring Diagram .................................................................................. 4

3 Recommended Cable Distances ....................................................... 5

4 PC Board Component and Mounting Locations ................................ 7

5 PC Board Side View Showing Screw and Washer Locations ............ 7

6 PC Board Components .....................................................................10

7 RB24, RB24/220 Wiring Schematic .................................................. 11

8 RB115, RB220 Wiring Schematic ..................................................... 12

9 RB24, RB24/220, RB115, and RB220 Dimension Drawing ..............13

LIST OF TABLES

Table Page

A Recommended Cable Size/Distances ............................................... 5

BVideo Coaxial Cable Wiring Distances ..............................................6

C 24 VAC Wiring Distances ................................................................... 6

D Mechanical Parts List ......................................................................... 9

E Electrical Parts List (All Models) .......................................................10

REVISION HISTORY

Manual # Date Comments

C915M 6/89 Original version.

C915M 11/89 Rev. A. Completely revised.

C915M 5/91 Rev. B. Figure 1 revised. Mechanical and Electrical

parts list and new Figures 4-6 added.

C915M-C 10/94 Rev. C. Revised to include 220 VAC models. Sections

5.0, 6.0 and Figure 4 revised per ECO #93-226

(PCB1500535 Rev. B change).

7/95 Removed center mounting holes from diagram as per

ECO 95-167

C915M-D 9/96 Rev. D. Changes made to Electrical and Mechanical

Parts Lists per ECO #96-064. Figure 4 also revised.

C915M-E 8/97 Rev. E. Completely revised. Includes revisions for ECO

Pelco Manual C915M-E (8/97) 3

Please thoroughly familiarize yourself with the information

in this manual prior to installation and operation.

1.0 GENERAL

1.1 IMPORTANT SAFEGUARDS AND WARNINGS

Prior to installation and use of this product, the following WARNINGS should be

observed.

1. Installation and servicing should only be done by Qualified Service Personnel

and conform to all Local codes.

2. Unless the unit is specifically marked as a NEMA Type 3, 3R, 3S, 4, 4X ,6 or

6P enclosure, it is designed for Indoor use only and it must not be installed

where exposed to rain and moisture.

3. Only use replacement parts recommended by Pelco.

4. After replacement/repair of this unit’s electrical components, conduct a resis-

tance measurement between line and exposed parts to verify the exposed

parts have not been connected to line circuitry.

The product and/or manual may bear the following marks:

This symbol indicates that dangerous voltage constituting a

risk of electric shock is present within this unit.

This symbol indicates that there are important operating and

maintenance instructions in the literature accompanying this

unit.

CAUTION:

RISK OF

ELECTRIC SHOCK.

DO NOT OPEN.

CAUTION:

TO REDUCE THE RISK OF ELECTRICAL SHOCK,

DO NOT REMOVE COVER. NO USER-

SERVICEABLE PARTS INSIDE. REFER SERVICING

TO QUALIFIED SERVICE PERSONNEL.

PRODUCT WARRANTY AND RETURN INFORMATION

WARRANTY

Pelco will repair or replace, without charge, any merchandise proved defective in material or

workmanship for a period of one year after the date of shipment.

Exceptions to this warranty are as noted below:

• Five years on FR/FT/FS Series fiber optic products and TW3000 Series unshielded twisted

pair transmission products.

• Three years on Genex

Series products (multiplexers, server, and keyboard).

• Three years on Camclosure

and fixed camera models, except the CC3701H-2,

CC3701H-2X, CC3751H-2, CC3651H-2X, MC3651H-2, and MC3651H-2X camera models,

which have a five-year warranty.

• Three years on PMCL200/300/400 Series LCD monitors.

• Two years on standard motorized or fixed focal length lenses.

• Two years on Legacy

, CM6700/CM6800/CM9700 Series matrix, and DF5/DF8 Series fixed

dome products.

• Two years on Spectra

, Esprit

, ExSite

™

, and PS20 scanners, including when used in

continuous motion applications.

• Two years on Esprit

and WW5700 Series window wiper (excluding wiper blades).

• Two years (except lamp and color wheel) on Digital Light Processing (DLP

) displays.

The lamp and color wheel will be covered for a period of 90 days. The air filter is not

covered under warranty.

• Eighteen months on DX Series digital video recorders, NVR300 Series network video

recorders, and Endura

™

Series distributed network-based video products.

• One year (except video heads) on video cassette recorders (VCRs). Video heads will be

covered for a period of six months.

• Six months on all pan and tilts, scanners or preset lenses used in continuous motion

applications (that is, preset scan, tour and auto scan modes).

Pelco will warrant all replacement parts and repairs for 90 days from the date of Pelco

shipment. All goods requiring warranty repair shall be sent freight prepaid to Pelco, Clovis,

California. Repairs made necessary by reason of misuse, alteration, normal wear, or accident

are not covered under this warranty.

Pelco assumes no risk and shall be subject to no liability for damages or loss resulting from

the specific use or application made of the Products. Pelco’s liability for any claim, whether

based on breach of contract, negligence, infringement of any rights of any party or product lia-

bility, relating to the Products shall not exceed the price paid by the Dealer to Pelco for such

Products. In no event will Pelco be liable for any special, incidental or consequential damages

(including loss of use, loss of profit and claims of third parties) however caused, whether by

the negligence of Pelco or otherwise.

The above warranty provides the Dealer with specific legal rights. The Dealer may also have

additional rights, which are subject to variation from state to state.

If a warranty repair is required, the Dealer must contact Pelco at (800)þ289-9100 or

(559) 292-1981 to obtain a Repair Authorization number (RA), and provide the following

information:

1. Model and serial number

2. Date of shipment, P.O. number, Sales Order number, or Pelco invoice number

3. Details of the defect or problem

If there is a dispute regarding the warranty of a product which does not fall under the

warranty conditions stated above, please include a written explanation with the product when

returned.

Method of return shipment shall be the same or equal to the method by which the item was

received by Pelco.

RETURNS

In order to expedite parts returned to the factory for repair or credit, please call the factory at

(800) 289-9100 or (559) 292-1981 to obtain an authorization number (CA number if returned for

credit, and RA number if returned for repair).

All merchandise returned for credit may be subject to a 20% restocking and refurbishing

charge.

Goods returned for repair or credit should be clearly identified with the assigned CA or RA

number and freight should be prepaid. Ship to the appropriate address below.

If you are located within the continental U.S., Alaska, Hawaii or Puerto Rico, send goods to:

Service Department

Pelco

3500 Pelco Way

Clovis, CA 93612-5699

If you are located outside the continental U.S., Alaska, Hawaii or Puerto Rico and are

instructed to return goods to the USA, you may do one of the following:

If the goods are to be sent by a COURIER SERVICE, send the goods to:

Pelco

3500 Pelco Way

Clovis, CA 93612-5699 USA

If the goods are to be sent by a FREIGHT FORWARDER, send the goods to:

Pelco c/o Expeditors

473 Eccles Avenue

South San Francisco, CA 94080 USA

Phone: 650-737-1700

Fax: 650-737-0933

The materials used in the manufacture of this document and its components are compliant to the requirements of Directive 2002/95/EC.

This equipment contains electrical or electronic components that must be recycled properly to comply with Directive 2002/96/EC of the European Union

regarding the disposal of waste electrical and electronic equipment (WEEE). Contact your local dealer for procedures for recycling this equipment.

This equipment contains electrical or electronic components that must be recycled properly to comply with Directive 2002/96/EC of the European Union

regarding the disposal of waste electrical and electronic equipment (WEEE). Contact your local dealer for procedures for recycling this equipment.

4 Pelco Manual C915M-E (8/97)

1.2 UNPACKING INSTRUCTIONS

Unpack and inspect all parts carefully.

The following items are supplied:

1 Relay Box

1 Installation/Operation Manual (C915M-E)

Be sure to save the shipping carton, boxes and inserts. They are the safest material

in which to make future shipments.

If an item appears to have been damaged in shipment, replace it properly in its box

and contact the factory at 1-800-289-9100 or 1-559-292-1981 for a replacement.

(International customers fax 1-559-348-1120 for authorization and instructions.)

If an item needs to be returned to the factory for repair, consult the WARRANTY

AND RETURN section of this manual for instructions.

1.3 RECOMMENDED TOOLS

Pelco does not supply the basic tools needed for the installation process. The fol-

lowing tools are recommended.

To install the Relay Box:

Small blade screwdriver

Wire stripper

Wire cutter

Pelco Manual C915M-E (8/97) 5

2.0 DESCRIPTION

The information in this manual covers the installation and operation of the RB24,

RB115, RB24/220 and RB220 Relay Boxes.

The RB24, RB115, RB24/220 and RB220 Relay Boxes are designed to increase

the operating distance between control units and pan/tilts and scanners. Installing a

relay box between the control and the pan/tilt or scanner extends the effective oper-

ating distance (control to relay box) up to a maximum of 13,000 feet (3,962 m) when

using 16 Awg wiring.

The RB24, RB115, RB24/220 and RB220 are designed to be cost-efficient be-

cause they allow the use of smaller gauge wire. Reliable, trouble-free operation is

insured through solid-state circuitry, long-life relays, and rugged weatherproof con-

struction.

The clearly marked terminal block allows easy installation even for inexperienced

installers. The terminal block is accessed through adjustable weatherproof cable

glands. The relay boxes will accept either stripped wire or lugs, and no special

connectors are required.

The RB115 is designed for use in installations with a 24 VAC control and 120 VAC

pan/tilts and scanners; the RB24 is for use with a 24 VAC control and 24 VAC pan/

tilts and scanners; the RB24/220 is the same as the RB24, except for 230 VAC line

voltage input; the RB220 is designed for use in installations with a 24 VAC control

and 230 VAC pan/tilts and scanners.

2.1 MODELS

RB24 Relay Box for 24 VAC Pan/Tilts and Scanners

RB115 Relay Box for 120 VAC Pan/Tilts and Scanners

RB24/220 Same as the RB24, except for line voltage input of 230 VAC

(CE)

RB220 Relay Box for 230 VAC Pan/Tilts and Scanners

6 Pelco Manual C915M-E (8/97)

3.0 INSTALLATION

3.1 WALL MOUNTING

To attach the mount directly onto the wall, perform the following steps:

1. Determine the location where the relay box is to be installed. First, consider

the distance from the control to the pan/tilt or scanner and determine what

gauge wire should be used (See Table A and Figure 3). Secondly, be sure that

120 VAC line voltage is available. (If you’re installing the RB24/220, or RB220

be sure the availability of 230 VAC.) Finally, the distance between the relay

box and the pan/tilt should not exceed the distance specified for the gauge of

wire used.

2. Using the relay box as a template, mount the box at the desired location using

fasteners that will support the full load of the unit (not supplied).

Proceed to Section 3.2 WIRING THE RELAY BOX

3.2 WIRING THE RELAY BOX

1. Open the lid on the relay box. Looking into the open box, from the gland con-

nectors, route the cable from the control through the left gland connector and

the cable from the pan/tilt or scanner through the middle gland connector.

2. Strip the outer jacket of the cable back 3" and the individual conductors back

1/4" each.

3. Attach the individual conductors to the proper terminals as noted in Figure 2.

4. Tighten the gland connectors around the cables and reattach the lid.

5. Complete the cable connections at the control and pan/tilt or scanner accord-

ing to the instructions supplied with each unit.

6. Plug the relay box into the appropriate 120 or 230 VAC line voltage.

NOTE:

When installing the relay box

on a wall outdoors, seal the bolt holes

with an appropriate sealant. Apply the

sealant around the bolt holes be-

tween the relay box and the mount-

ing surface. This will prevent possible

water damage to the wall caused by

rain water leaking through the mount-

ing bolt holes. (This may only be a

problem when the mounting bolts go

completely though the wall.)

NOTE:

Refer to Table A and Figure

3 for recommended cable distances.

Refer to Table B for the type of video

coaxial cable to use. If the camera will

use 24 VAC power, refer to Table C to

determine the size of wire needed.

Refer to the camera/enclosure

manual for wiring information.

Figure 2. RB24, RB24/220, RB115, and RB220

Terminal Block Wiring Diagram

Figure 1. RB24, RB24/220, RB115, and RB220

Assembly Diagram.

24VAC CONTROL IN PAN/TILT OUT

RIGHT

LEFT

DOWN

COM

DOWN

LEFT

RIGHT

24VAC CONTROL IN PAN/TILT OUT

RIGHT

LEFT

DOWN

COM

DOWN

LEFT

RIGHT

PAN/TILT

OUTPUT

120VAC,

24VAC OR

230VAC

CONTROL

INPUT

24VAC

– RIGHT MOTOR

– LEFT MOTOR

– DOWN MOTOR

– UP MOTOR

– P/T MOTOR COMMON

– P/T COMMON

– UP

– DOWN

– LEFT

– RIGHT

TB1

Pelco Manual C915M-E (8/97) 7

Table A. Recommended Cable Size/Distances

Five-conductor cable, single common conductor is recommended. The following table approximates the typical maximum cable dis-

tances between the control and relay box (see “A” in Figure 3) that is recommended under the following conditions:

• Maximum rated pan/tilt

• Simultaneous pan/tilt activation

Wire Gauge Maximum Distance

16 AWG 13,000 ft (3,962 m)

18 AWG 8,250 ft (2,515 m)

20 AWG* 5,800 ft (1,768 m)

NOTE:

*20 AWG not recommended for reliable service.

Figure 3. Recommended Cable Distances

24VAC CONTROL

RELAY BOX

A B

PAN/TILT OR SCANNER

NOTE: CABLE DISTANCE SPECIFIED IN “B” IS THE DISTANCE BETWEEN THE RELAY BOX AND PAN/TILT

OR SCANNER. REFER TO THE SPECIFICATIONS FOR THE PAN/TILT OR SCANNER YOU ARE

USING IN ORDER TO DETERMINE THE ACTUAL OPERATING DISTANCE.

8 Pelco Manual C915M-E (8/97)

Table B. Video Coaxial Cable Wiring Distances

Cable Type* Maximum Distance

RG59 750 ft (229 m)

RG6 1,000 ft (305 m)

RG11 1,500 ft (457 m)

* Minimum cable requirements:

75 ohms

All-copper center conductor

All-copper braided shield with 95-percent braid coverage

Wire Gauge

Maximum distance from transformer to load

Table C. 24 VAC Wiring Distances

The following are the recommended maximum distances for 24 VAC applications

and are calculated with a 10-percent voltage drop. (10-percent is generally the

maximum allowable voltage drop for AC-powered devices.)

22 20 18 16 14 12 10

10 178 283 451 716 1142 1811 2880

(54) (86) (137) (218) (348) (551) (877)

20 89 141 225 358 571 905 1440

(27) (42) (68) (109) (174) (275) (438)

30 59 94 150 238 380 603 960

(17) (28) (45) (72) (115) (183) (292)

40 44 70 112 179 285 452 720

(13) (21) (34) (54) (86) (137) (219)

50 35 56 90 143 228 362 576

(10) (17) (27) (43) (69) (110) (175)

60 29 47 75 119 190 301 480

(8) (14) (22) (36) (57) (91) (146)

70 25 40 64 102 163 258 411

(7) (12) (19) (31) (49) (78) (125)

80 22 35 56 89 142 226 360

(6) (10) (17) (27) (43) (68) (109)

90 19 31 50 79 126 201 320

(5) (9) (15) (24) (38) (61) (97)

100 17 28 45 71 114 181 288

(5) (8) (13) (21) (34) (55) (87)

110 16 25 41 65 103 164 261

(4) (7) (12) (19) (31) (49) (79)

120 14 23 37 59 95 150 240

(4) (7) (11) (17) (28) (45) (73)

130 13 21 34 55 87 139 221

(3) (6) (10) (16) (26) (42) (67)

140 12 20 32 51 81 129 205

(3) (6) (9) (15) (24) (39) (62)

150 11 18 30 47 76 120 192

(3) (5) (9) (14) (23) (36) (58)

160 11 17 28 44 71 113 180

(3) (5) (8) (13) (21) (34) (54)

170 10 16 26 42 67 106 169

(3) (4) (7) (12) (20) (32) (51)

180 9 15 25 39 63 100 160

(2) (4) (7) (11) (19) (30) (48)

190 9 14 23 37 60 95 151

(2) (4) (7) (11) (18) (28) (46)

200 8 14 22 35 57 90 144

(2) (4) (6) (10) (17) (27) (43)

Total vA consumed

EXAMPLE:

An enclosure that re-

quires 80 vA and is installed 35 feet

(10 m) from the transformer would

require a minimum wire gauge of 20

Awg.

NOTE:

Distances are calculated in

feet; values in parentheses are

meters.

Pelco Manual C915M-E (8/97) 9

3.3 INSTALLING A REPLACEMENT PC BOARD

Care should be taken when installing a new PC board. Perform the following steps

to prevent damage to the PC board, upon restoration of power, when installing a

replacement PCB1500535ASSY (Rev. D) PC board in the RB24, RB115, RB24/220

Relay Boxes.

1. Disconnect power to the relay box.

2. Refer to Figure 4. Disconnect the 115 VAC IN plug to the transformer and

disconnect the PAN/TILT OUT, and 24 VAC CONTROL IN connections.

3. Unscrew the three (3) screws attaching the PC board to the relay box and

remove the old PC board. Save the screws and lock washers to attach the new

PC board.

4. Remove the new PC board from the static bag.

5. Refer to Figure 5. Install the top screw first (located near C6). Install the PC

board by putting a lock washer and nylon washer on a screw and inserting it

through the hole in the PC board. Then put a nylon washer under the PC

board and tighten the screw into the standoff as needed. Do not over tighten.

Insert the screws in the bottom holes in the PC board and tighten until firmly

attached.

6. Reconnect the 24 VAC CONTROL IN and PAN/TILT OUT connections, and

the 115 VAC IN plug to the transformer. Reconnect power to the relay box.

CAUTION:

Failure to dis-

connect power will expose

you to a risk of electric shock.

CAUTION:

It is important,

when screwing down the

PCB1500535ASSY (Rev. D)

PC board to the relay box,

that you use the provided

nylon washers between the

screw, PC board and top

metal standoff.

CAUTION:

Failure to use

nylon washers when attach-

ing the PC board to the top

metal standoff will result in

a short condition damaging

the PC board.

Figure 4. PC Board Component and Mounting Locations

Figure 5. PC Board Side View Showing Screw and Washer Locations

LOCK WASHER

ZH200X437X62N

NYLON WASHERS

INSTALL NYLON WASHERS AT

MOUNTING HOLES NEAR C6

NYLON WASHER HERE

10 Pelco Manual C915M-E (8/97)

4.0 MAINTENANCE

Regularly scheduled maintenance is not required. If the mount has been installed

outdoors where it is subject to rain or excessive moisture, periodically check the

sealant around the bolt holes and check for any water damage.

Pelco Manual C915M-E (8/97) 11

5.0 ASSEMBLY DIAGRAMS

Table D. Mechanical Parts List

Item Quantity Description Part Number

11 Connector, MTA 3 pos cable w/sock CON640428-3

21 Gland Connector, 3/8" ID EH5510043

32 Gland Connector, 1/2" ID EH5510044

41 Fuse, 1A 3 AG Slo-Blow FUS1SB

51 Fuse, 2A 3 AG Slo-Blow (used with RB115) FUS2SB

61 Fuse, 1/2A 3 AG Slo-Blow FUS1/2SB

(used with RB220 and RB24/220)

71 Fuse Holder #357001 FUS357001

81 PC Board Assy, Solid State PCB1500535ASSY**

1 PC Board Assy, Solid State PCB1500535DASSY***

91 Gasket, Fold Out Relay J-Box RB115A10000

10 1 J-Box Relay RB115A4000COMP

11 1 Bracket, Mounting RB24 RB115A4101COMP

12 2 Spacer, 5/16" Hex x 1.0 10-32 Tap SPA8467

13 1 Spacer, 5/16" Hex x 1.75 10-32 Tap SPA8470

14 1 Transformer, 24V 2 amp (RB24 only) TRF224.0M2.0

15 1 Terminal Strip, 5-Pin TRS2005

16 1 Wire Power Cord, 6 ft WIRC1318006BL

17 3 Nut, Hex 10-32 SS ZH10-32NUTSH

18 3 Screw, 10-32 x 1/4 SS Pan Phillips ZH10-32X.250PP

19 3 Stud, Cad 10-32 x 3/4 Full Thread ZH10-32X.75CSTD

20 2 Stud, Cad 10-32 x 1-1/2 Full Thread ZH10-32X1.5CSTD

21 6 Washer, Internal Star #10 SS ZH10LWSIS

22 1 Lug, Ground #1416-6 ZH1416-6

23 4 Washer, Flat #10 Cad AN960-10x.064 ZH2044X436X60C

24 2 Screw, 4-40 x .250 SS Pan Phillips ZH4-40X.250SPP

25 1 Screw, 4-40 x .375 SS Pan Phillips ZH4-40X.375SPP

26 3 Washer, Internal Star #4 SS ZH4LWSIS

27 3 Nut, Lock 1/2" Conduit ZHCONDUIT1/2

** Used with the RB24, RB115 and RB24/220

*** Used with RB220

12 Pelco Manual C915M-E (8/97)

Table E. Electrical Parts List (All Models)

PC Board Assembly (PCB1500535ASSY)

Item Qty Description Mfr Ref Part Number

11Capacitor, .01MF 16V Radial CRL C5 CAPU000.01/16

21Capacitor, .1MF100V WMF1P1 T&R C6 CAPU0000.1/100

34Capacitor, 25M50V SPR C1, C2, C3, C4 CAPU0025.0/50

44Choke, 6.2 Microhenrys Miller L1, L2, L3, L4 CHO4610

51Con MTA PC STR Hdr P1 CON640388-3

66Diode, 1N4005 600V1A T&R D1 THRU D6 DIO4005

76Diode, 1N5406 600V3A T&R D8 THRU D13 DIO5406

81Diode, 1N914 1A T&R D7 DIO914

91IC Optic Coup, 4N26 RCA/GE U1 IC04N26

10 1 PC Board, Solid State PCB PCB1500535

11 4 Relay, Solid State Sharp RY1 THRU RY4 REL1.5ASSR**

4 Relay, Solid State Sharp RY1 THRU RY4 REL1.5ASSR220***

12 1 Resistor, 1k Ohm 1w R1 RES001.0K1

13 4 Resistor, 1.5k Ohm 1w R7, R8, R9, R10 RES001.5K1

14 4 Resistor, 4.7k Ohm 1/4w T&R R2, R4 RES004.7K.25

15 1 Resistor, 10k Ohm 1/4w T&R R3 RES010.0K.25

16 1 Resistor, 33 Ohm 1/4w T&R R5 RES033.0-.25

17 1 Resistor, 68 Ohm 1/4w T&R R6 RES068.0-.25

18 1 Transformer, MCR120 Motorola Q1 TRA120

19 1 Terminal Block, 10 Pos PC TB1 TRB-2MV-10

20 2 Nylon Washer, #5610-22-60 Seastrom Not shown ZH200X437X62N

** Used with the RB24, RB115 and RB24/220 (PCB1500535ASSY – Rev. D)

*** Used with the RB220 (PCB1500535BASSY – Rev. B)

NOTE:

Please note that Figures 6 is are applicable to Rev. D of the PCB1500535ASSY PC Board

Figure 6. PC Board Components

Pelco Manual C915M-E (8/97) 13

120VAC/220VAC

BLK

220VAC FUSED @ 1/2ASB FOR RB24/220

120VAC FUSED @ 1ASB FOR RB24

GRN

WHT

STRAP S1, S2 FOR 120VAC INPUT

STRAP S3 FOR 220 VAC INPUT

GRY

BLU

BLK

WHT

YEL

BRN

LINE

GND

NEUT

ORG

24VAC

TB1

6.2uH

CR6

4.7K

25uF/50V

1N4005

25uF/50V

CR5

1N4005

CR4

CR3

1N4005

25uF/50V

4.7K

25uF/50V

CR2

1N4005

CR1

4.7K

RY2

RY1

.01uF/16V

4.7K

MCR120

1K/1W

10K

CR8

CR9

CR10

CR13

CR12CR11

1N40051N4005

1N4005

4N26

CR7

.1uF/100V

1N914

RY4

RY3

Figure 7. RB24, RB24/220 Wiring Schematic

14 Pelco Manual C915M-E (8/97)

Figure 8. RB115, RB220 Wiring Schematic

LINE

GND

NEUT

TB1

6.2uH

CR6

4.7K

25uF/50V

1N4005

25uF/50V

CR5

1N4005

CR4

CR3

1N4005

25uF/50V

4.7K

25uF/50V

CR2

1N4005

CR1

4.7K

RY2

RY1

.01uF/16V

4.7K

MCR120

1K/1W

10K

CR8

CR9

CR10

CR13

CR12CR11

1N40051N4005

1N4005

4N26

CR7

.1uF/100V

1N914

RY4

RY3

120VAC/220VAC

120VAC FUSED @ 2ASB FOR RB115

220VAC FUSED @ 1ASB FOR RB220

GRN

BLK

WHT

Pelco Manual C915M-E (8/97) 15

6.0 SPECIFICATIONS

GENERAL

Environment: Indoor/outdoor

Weatherproofing: Cover and connectors have full gaskets

Operating

Temperature: 32° to 120° F (0° to 49° C)

Weight Unit Shipping

RB115, RB220: 6.5 lbs (2.93 kg) 8 lbs (3.62 kg)

RB24, RB24/220: 8.68 lbs (3.91 kg) 10 lbs (4.53 kg)

Construction: Weathertight fiberglass

Finish: Dark gray

Cable Entry: 2 gland connectors

Latching: 2 latches (accommodates padlocks - not supplied)

Dimensions: See Figure 9

ELECTRICAL

Control Input

Voltage: 24 VAC

Output Voltage

RB24: 24 VAC

RB115: 120 VAC

RB24/220: 24 VAC

RB220: 230 VAC

Line Voltage: 120 VAC, 50/60 Hz (RB24, RB115)

230 VAC, 50/60 Hz (RB24/220, RB220)

Relays: REL1.5ASSR series

Current surge : 71 A

Built-in zero cross

Fuse

RB24: 3 AG - 1 amp Slo-Blow

RB115: 3 AG - 2 amp Slo-Blow

RB24/220: 3 AG - 1/2 amp Slo-Blow

RB220 3 AG - 1 amp Slo-Blow

Figure 9. RB24, RB24/220, RB115, and RB220 Dimension Drawing

NOTE: VALUES IN PARENTHESES ARE CENTIMETERS;

ALL OTHERS ARE INCHES

16 Pelco Manual C915M-E (8/97)

7.0 WARRANTY AND RETURN INFORMATION

Pelco, the Pelco logo, Camclosure, Esprit,

Genex, Legacy, and Spectra are registered

trademarks of Pelco.

Endura and ExSite are trademarks of Pelco.

WARRANTY

Pelco will repair or replace, without charge, any merchandise proved defective in material or

workmanship for a period of one year after the date of shipment.

Exceptions to this warranty are as noted below:

• Five years on FT/FR8000 Series fiber optic products.

• Three years on Genex

Series products (multiplexers, server, and keyboard).

• Three years on Camclosure

and fixed camera models, except the CC3701H-2, CC3701H-2X,

CC3751H-2, CC3651H-2X, MC3651H-2, and MC3651H-2X camera models, which have a five-

year warranty.

• Two years on standard motorized or fixed focal length lenses.

• Two years on Legacy

, CM6700/CM6800/CM9700 Series matrix, and DF5/DF8 Series fixed

dome products.

• Two years on Spectra

, Esprit

, ExSite

™

, and PS20 scanners, including when used in

continuous motion applications.

• Two years on Esprit

and WW5700 Series window wiper (excluding wiper blades).

• Eighteen months on DX Series digital video recorders, NVR300 Series network video

recorders, and Endura

™

Series distributed network-based video products.

• One year (except video heads) on video cassette recorders (VCRs). Video heads will be

covered for a period of six months.

• Six months on all pan and tilts, scanners or preset lenses used in continuous motion applications

(that is, preset scan, tour and auto scan modes).

Pelco will warrant all replacement parts and repairs for 90 days from the date of Pelco shipment.

All goods requiring warranty repair shall be sent freight prepaid to Pelco, Clovis, California. Repairs

made necessary by reason of misuse, alteration, normal wear, or accident are not covered under

this warranty.

Pelco assumes no risk and shall be subject to no liability for damages or loss resulting from the

specific use or application made of the Products. Pelco’s liability for any claim, whether based on

breach of contract, negligence, infringement of any rights of any party or product liability, relating

to the Products shall not exceed the price paid by the Dealer to Pelco for such Products. In no event

will Pelco be liable for any special, incidental or consequential damages (including loss of use, loss

of profit and claims of third parties) however caused, whether by the negligence of Pelco or

otherwise.

The above warranty provides the Dealer with specific legal rights. The Dealer may also have

additional rights, which are subject to variation from state to state.

If a warranty repair is required, the Dealer must contact Pelco at (800) 289-9100 or (559) 292-1981

to obtain a Repair Authorization number (RA), and provide the following information:

1. Model and serial number

2. Date of shipment, P.O. number, Sales Order number, or Pelco invoice number

3. Details of the defect or problem

If there is a dispute regarding the warranty of a product which does not fall under the warranty

conditions stated above, please include a written explanation with the product when returned.

Method of return shipment shall be the same or equal to the method by which the item was received

by Pelco.

RETURNS

In order to expedite parts returned to the factory for repair or credit, please call the factory at (800)

289-9100 or (559) 292-1981 to obtain an authorization number (CA number if returned for credit,

and RA number if returned for repair).

All merchandise returned for credit may be subject to a 20% restocking and refurbishing charge.

Goods returned for repair or credit should be clearly identified with the assigned CA or RA number

and freight should be prepaid. Ship to the appropriate address below.

If you are located within the continental U.S., Alaska, Hawaii or Puerto Rico, send goods to:

Service Department

Pelco

3500 Pelco Way

Clovis, CA 93612-5699

If you are located outside the continental U.S., Alaska, Hawaii or Puerto Rico and are instructed

to return goods to the USA, you may do one of the following:

If the goods are to be sent by a COURIER SERVICE, send the goods to:

Pelco

3500 Pelco Way

Clovis, CA 93612-5699 USA

If the goods are to be sent by a FREIGHT FORWARDER, send the goods to:

Pelco c/o Expeditors

473 Eccles Avenue

South San Francisco, CA 94080 USA

Phone: 650-737-1700

Fax: 650-737-0933

Pelco RB24 – RB24 220 – RB115 and RB220 Relay Box Installation guide

Pelco RB24 – RB24 220 – RB115 and RB220 Relay Box Installation guide

Pelco RB24 – RB24 220 – RB115 and RB220 Relay Box Installation guide

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