New Holland Super Boom L190 User manual

New Holland
Brand
New Holland
Model
Super Boom L190
Type
User manual

This manual is also suitable for

www.newhollandconstruction.com
NEW HOLLAND CONSTRUCTION IS A BRAND OF CNH.
A GLOBAL LEADER FOR CONSTRUCTION EQUIPMENT, AGRICULTURE EQUIPMENT AND FINANCIAL SERVICES.
CNH AMERICA LLC
245 E NORTH AVENUE
CAROL STREAM, IL 60188 U.S.A.
North American English
Part Number 87630288 NA
Printed in U.S.A. • Bur
Issued 12-2006
Revised 05-2007
Replaces87578815 NA
87630288 NA
L180
L185
L190
C185
C190
Mechanical and Pilot Control
(Cab Upgrade Machines)
SKID STEER LOADER
COMPACT TRACK LOADER
REPAIR
MANUAL
REPAIRMANUAL
C185
C190
L180
L185
L190
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Contents
INTRODUCTION
DISTRIBUTIONSYSTEMSA
PRIMARYHYDRAULICPOWERSYSTEM
A.10.A
SECONDARYHYDRAULICPOWERSYSTEM
A.12.A
HIGHFLOWHYDRAULICPOWERSYSTEM
A.16.A
ELECTRICALPOWERSYSTEM
A.30.A
LIGHTINGSYSTEM
A.40.A
POWERPRODUCTIONB
ENGINE
B.10.A
FUELANDINJECTIONSYSTEM
B.20.A
AIRINTAKESYSTEM
B.30.A
ENGINECOOLANTSYSTEM
B.50.A
LUBRICATIONSYSTEM
B.60.A
STARTINGSYSTEM
B.80.A
POWERTRAINC
POWERCOUPLINGFixedcouplingC.10.B
TRANSMISSIONHydrostaticC.20.F
TRAVELLINGD
FRONTAXLE
D.10.A
REARAXLED.12.A
STEERINGSteeringclutch
D.20.F
PARKINGBRAKEHydraulicD.32.C
WHEELSANDTRACKSTracks
D.50.B
WHEELSANDTRACKSWheelsD.50.C
FinaldriveD.15.A
BODYANDSTRUCTUREE
USERCONTROLSANDSEAT
E.32.A
USERPLATFORM
E.34.A
ENVIRONMENTCONTROLHeatingsystem
E.40.B
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ENVIRONMENTCONTROLAirconditioningsystemE.40.C
SAFETYSECURITYACCESSORIESSafety
E.50.B
WORKINGARMH
SINGLEARMLift
H.40.B
SINGLEARMTOOLATTACHMENTTiltH.50.C
TOOLSANDCOUPLERSJ
CARRYINGUnarticulatedtools
J.50.B
COUPLINGHydrauliccouplingJ.80.C
COUPLINGMechanicalcoupling
J.80.B
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INTRODUCTION
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Contents
INTRODUCTION
Basicinstructions3
Torque
7
Conversionfactors
11
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INTRODUCTION
Basicinstructions
TechnicalInformation
Thismanualhasbeenproducedbyanewtechnicalinformationsystem.Thisnewsystemisdesignedtodeliver
technicalinformationelectronicallythroughCDROMandinpapermanuals.AcodingsystemcalledICEhasbeen
developedtolinkthetechnicalinformationtootherProductSupportfunctionse.g.Warranty.
Technicalinformationiswrittentosupportthemaintenanceandserviceofthefunctionsorsystemsonacustomers
machine.Whenacustomerhasaconcernonhismachineitisusuallybecauseafunctionorsystemonhismachine
isnotworkingatall,isnotworkingefficiently,orisnotrespondingcorrectlytohiscommands.Whenyourefertothe
technicalinformationinthismanualtoresolvethatcustomersconcern,youwillfindalltheinformationclassifiedusing
thenewICEcoding,accordingtothefunctionsorsystemsonthatmachine.Onceyouhavelocatedthetechnical
informationforthatfunctionorsystemthenyouwillfindallthemechanical,electricalorhydraulicdevices,compo
nents,assembliesandsubassembliesforthatfunctionorsystem.Youwillalsofindallthetypesofinformationthat
havebeenwrittenforthatfunctionorsystem,thetechnicaldata(specifications),thefunctionaldata(howitworks),
thediagnosticdata(faultcodesandtroubleshooting)andtheservicedata(remove,installadjust,etc.).
ByintegratingthisnewICEcodingintotechnicalinformation,youwillbeabletosearchandretrievejusttheright
pieceoftechnicalinformationyouneedtoresolvethatcustomersconcernonhismachine.Thisismadepossibleby
attaching3categoriestoeachpieceoftechnicalinformationduringtheauthoringprocess.
ThefirstcategoryistheLocation,thesecondcategoryistheInformationTypeandthethirdcategoryistheProduct:
•
LOCATIONisthecomponentorfunctiononthemachine,thatthepieceoftechnicalinformationisgoingto
describee.g.Fueltank.
•
INFORMATIONTYPEisthepieceoftechnicalinformationthathasbeenwrittenforaparticularcomponentor
functiononthemachinee.g.CapacitywouldbeatypeofT echnicalDatathatwoulddescribetheamountoffuel
heldbytheFueltank.
•
PRODUCTisthemodelthatthepieceoftechnicalinformationiswrittenfor.
Everypieceoftechnicalinformationwillhavethose3categoriesattachedtoit.Youwillbeabletouseanycombination
ofthosecategoriestofindtherightpieceoftechnicalinformationyouneedtoresolvethatcustomersconcernonhis
machine.
Thatinformationcouldbe:
•
thedescriptionofhowtoremovethecylinderhead
•
atableofspecificationsforahydraulicpump
•
afaultcode
•
atroubleshootingtable
•
aspecialtool
HowtoUsethisManual
ThismanualisdividedintoSections.EachSectionisthendividedintoChapters.Contentspagesareincludedatthe
beginningofthemanual,theninsideeverySectionandinsideeveryChapter.AnalphabeticalIndexisincludedatthe
endofaChapter.PagenumberreferencesareincludedforeverypieceoftechnicalinformationlistedintheChapter
ContentsorChapterIndex.
EachChapterisdividedintofourInformationtypes:
•
(D)T echnicalData(specifications)forallthemechanical,electricalorhydraulicdevices,componentsand,as
semblies.
•
(C)FunctionalData(howitworks)forallthemechanical,electricalorhydraulicdevices,componentsandas
semblies.
•
(G)DiagnosticData(faultcodes,electricalandhydraulictroubleshooting)forallthemechanical,electricalor
hydraulicdevices,componentsandassemblies.
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INTRODUCTION
•
(F)Servicedata(removedisassembly,assemble,install)forallthemechanical,electricalorhydraulicdevices,
componentsandassemblies.
Sections
Sectionsaregroupedaccordingtothemainfunctionsorasystemsonthemachine.EachSectionisidentifiedby
aletterA,B,Cetc.TheamountofSectionsincludedinthemanualwilldependonthetypeandfunctionofthe
machinethatthemanualiswrittenfor.EachSectionhasaContentspagelistedinalphabetic/numericorder.This
tableillustrateswhichSectionscouldbeincludedinamanualforaparticularproduct.
SECTION
ADistributionSystems
BPowerProduction
CPowerTrain
DTravelling
EBodyandStructure
FFramePositioning
GT oolPositioning
HWorkingArm
JToolsandCouplers
KCropProcessing
LFieldProcessing
PRODUCT
TractorsXXXXXXXX
Vehicleswithworkingarms:backhoes,
excavators,skidsteers,.....
XXXXXXXXX
Combines,forageharvesters,balers,....
XXXXXXXXXX
Seeding,planting,floating,spraying
equipment,....
XXXXXXXXX
Mountedequipmentandtools,.....XXXX
Chapters
EachChapterisidentifiedbyaletterandnumbercombinatione.g.EngineB.10.AThefirstletterisidenticaltothe
Sectionletteri.e.ChapterB.10isinsideSectionB,PowerProduction.
CONTENTS
TheChapterContentslistsallthe(D)technicaldata(specifications),(C)functionaldata(howitworks),(F)service
data(remove,installadjust,etc..)and(G)diagnosticdata(faultcodesandtroubleshooting)thathavebeenwrittenin
thatChapterforthatfunctionorsystemonthemachine.
Contents
POWERPRODUCTION
ENGINE_10.A
TECHNICALDATA
ENGINEGeneralspecification(B.10.AD.40.A.10)
3
FUNCTIONALDATA
ENGINEDynamicdescription(B.10.AC.30.A.10)
4
SERVICE
ENGINERemove(B.10.AF .10.A.10)
5
DIAGNOSTIC
ENGINETroubleshooting(B.10.AG.40.A.10)
6
INDEX
TheChapterIndexlistsinalphabeticalorderallthetypesofinformation(calledInformationUnits)thathavebeen
writteninthatChapterforthatfunctionorsystemonthemachine.
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INTRODUCTION
Index
POWERPRODUCTIONB
ENGINE
ENGINEDynamicdescription(B.10.AC.30.A.10)
4
ENGINEGeneralspecification(B.10.AD.40.A.10)
3
ENGINERemove(B.10.AF.10.A.10)
5
ENGINETroubleshooting(B.10.AG.40.A.10)
6
InformationUnitsandInformationSearch
Eachchapteriscomposedofinformationunits.EachinformationunithastheICEcodeshowninparentheseswhich
indicatesthefunctionandthetypeofinformationwritteninthatinformationunit.Eachinformationunithasapageref
erencewithinthatChapter.Theinformationunitsprovideaquickandeasywaytofindjusttherightpieceoftechnical
informationyouarelookingfor.
exampleinformationunitStackvalveSectionalView(A.10.A.18C.10.A.30)
InformationUnitICEcode
A10.A18
C
10.A.30
ICEcodeclassification
Distribution
systems
Primary
hydraulic
power
Stackvalve
Functional
data
Sectionalview
CRIL03J033E011
Navigatetothecorrectinformationunityouaresearchingforbyidentifyingthefunctionandinformationtype
fromtheICEcode.
•
(1)Functionand(2)Informationtype.
•
(A)correspondstothesectionsoftherepairmanual.
(B)correspondstothechaptersoftherepairmanual.
(C)correspondstothetypeofinformationlistedinthechaptercontents,(D)Technicaldata,(C)FunctionalData,
(G)Diagnosticor(F)Service.
(A)and(B)arealsoshowninthepagenumberingonthepagefooter.
THERESTOFTHECODINGISNOTLISTEDINALPHANUMERICORDERINTHISMANUAL.
•
Youwillfindatableofcontentsatthebeginningandendofeachsectionandchapter.
Youwillfindanalphabeticalindexattheendofeachchapter.
•
Byreferringto(A),(B)and(C)ofthecoding,youcanfollowthecontentsorindex(pagenumbers)andquickly
findtheinformationyouarelookingfor.
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INTRODUCTION
PageHeaderandFooter
Thepageheaderwillcontainthefollowingreferences:
•
SectionandChapterdescription
Thepagefooterwillcontainthefollowingreferences:
•
PublicationnumberforthatManual,SectionorChapter.
•
Versionreferenceforthatpublication.
•
Publicationdate
•
Section,chapterandpagereferencee.g.A.10.A/9
8763028816/6/2007
6
INTRODUCTION
Torque
BOLTTORQUEINFORMATION
DECIMALHARDWARE
1.Fastenersshouldbereplacedwiththesameorhighergrade.Ifhighergradefastenersareused,theseshould
onlybetightenedtothestrengthoftheoriginal.
2.Makesurethefastenersthreadsarecleanandthatthreadengagementisstarted.Thiswillpreventthemfrom
failingwhenbeingtightened.
3.Tightenplasticinsertorcrimpedsteeltypelocknutstoapproximately50%ofthedrytorque,appliedtothenut,
nottothebolthead.Tightentoothedorserratedtypelocknutstothefulltorquevalue.
4.TheL9(Alloy)fastenerstorquevaluesareforabolt,nut,andtwowashers.
WhenusingL9(Alloy)fasteners,donotusethevaluesinthistablefortappedholes.
GRADE
1or2
5
5.15.288.2
L9(Alloy)
SAEMarkings
forBoltsand
CapScrews
2
5
8
L9(Alloy)
SAEMarkings
forHexNuts
GRADE2*GRADE5,5.1or5.2GRADE8or8.2GRADEL9(Alloy)
Dry**
Lubricated
**
Dry**
Lubricated
**
Dry**
Lubricated
**
HeadNut
SIZE
Nm
lb/ft
Nm
lb/ft
Nm
lb/ft
Nm
lb/ft
Nm
lb/ft
Nm
lb/ft
Nm
lb/ft
Nm
lb/ft
1/4
UNF
7.55.55.7
4.210.888.56.316.31212.2913.61014.911
1/4
UNC
8.56.36.44.713.6109.87.2191413.61016.31217.613
5/16
UNF
1511118231718133324241826192821
5/16
UNC
1612129261919143727272027203123
3/8
UNF
27202015413031236145473541304533
3/8
UNC
31232317473534256850473547355238
7/16
UNF
433233246850473595706850
7555
8160
7/16
UNC
49363727
7555
544010880816081608865
1/2
UNF
68504735102
757555
149110108801158512995
1/2
UNC
7555
54401158588651631201229012995142105
9/16
UNF
9570
7555
14911010880203150149110163120190140
9/16
UNC
10880816016312012290231170176130183135203150
5/8
UNF
136100102
75
203150149110285210217160231170251185
8763028816/6/2007
7
INTRODUCTION
GRADE2*GRADE5,5.1or5.2GRADE8or8.2GRADEL9(Alloy)
Dry**
Lubricated
**
Dry**
Lubricated
**
Dry**
Lubricated
**
HeadNut
SIZE
Nm
lb/ft
Nm
lb/ft
Nm
lb/ft
Nm
lb/ft
Nm
lb/ft
Nm
lb/ft
Nm
lb/ft
Nm
lb/ft
5/8
UNC
14911011585231170176130325240244180258190278205
3/4
UNF
237175176130353260271200515380380280359265393290
3/4
UNC
271200190140407300298220570420420310447330481355
7/8
UNF
231170170125583430434320814600610450644475685505
7/8
UNC
244180190140637470475350909670678500705520793585
1
UNF
33925025819086864065148012349109226807465501051
775
1
UNC
3802802852109767207325401383102010317609497001220900
11/8
UNF
47535036627010717908005901749129013159701390102515591150
11/8
UNC
542400407300120789090967019531440146410801559115017971325
11/4
UNF
67850051538015191120113984024681820184413601898140021701600
11/4
UNC
74655057042016811240126193027262010204815102170160023731750
11/2
UNF
1180870881650264419501980146042853160321423703932290044073250
11/2
UNC
1329980990730298322002224164048273560362126704475330049493650
IMPORTANT:DONOTusethesevaluesifadifferenttorquevalueortighteningprocedureisgivenforaspecific
application.Torquevalueslistedareforgeneraluseonly.Checktightnessoffastenersperiodically.Shearboltsare
designedtofailunderpredeterminedloads.Alwaysreplaceshearboltswithidenticalgrade.
NOTES
•
*Grade2appliesforhexcaps(nothexbolts)upto152mm(6in)long.Grade1appliesforhexcapscrews
over152mm(6in)long,andforallothertypesofboltsandscrewsofanylength.
•
**"Lubricated"meanscoatedwithalubricantsuchasengineoil,orfasterswithphosphateandoilcoatings.
"Dry"meansplaindorzincplatedwithoutanylubriation.
TORQUESPECIFICATIONSMETRICHARDWARE
GRADE8.8Bolts,NutsandStudsGRADE10.9Bolts,NutsandStuds
DryDry
SIZE
Nm
lb/inlb/ft
Nm
lb/inlb/ft
M43to431to355to644to49
M55to649to558to971to79
M610to1184to9414to15120to136
M823to26229to27733to37293to329
M1046to51408to46065to7448to54
M1280to9059to66114to12885to94
M14128to14594to106183to205136to153
M16200to220149to161285to320208to235
M20400to450293to330555to620406to460
M24690to780510to575955to1075705to790
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INTRODUCTION
GRADE8.8Bolts,NutsandStudsGRADE10.9Bolts,NutsandStuds
DryDry
SIZE
Nm
lb/inlb/ft
Nm
lb/inlb/ft
M301375to15451010to11401900to21401400to1580
M362400to27001770to19903315to37302445to2750
Usetheabovetorqueswhenspecificationsarenotgiven.
Thesevaluesapplytofastenerswithbothcoarseandfinethreadsasreceivedfromsupplier,platedorunplated,
orwhenlubricatedwithengineoil.ThesevaluesdonotapplyifgraphiteorMolydisulfidegreaseoroilisused.
Useofaclicktypetorquewrench,orbetterisrequired.
Grade12.9Bolts,Nuts,andStuds
Usuallytorquevaluesspecifiedtograde10.9fastenerscanbeusedsatisfactorilyongrade12.9fasteners.
•
TORQUESPECIFICATIONSSTEELHYDRAULICFITTINGS
37DegreeFlareFitting
Nom.SAE
DashSize
TubeOD/HoseIDThreadSize
Newton
metres
lb/inlb/ft
2
5/1624
8to972to84
3
3/824
11to1296to108
46.4mm
1/4inch7/1620
14to16120to144
5
7.9mm
5/16inch1/220
18to21156to192
69.5mm
3/8inch9/1618
27to33240to300
812.7mm
1/2inch3/416
4656408to504
1015.9mm
5/8inch7/814
77to85684to756
1219.0mm
3/4inch11/1612
107to11979to88
1422.2mm
7/8inch13/1612
127to14094to103
1625.4mm1.0inch
15/1612
131to15697to117
2031.8mm
11/4inch15/812
197to223145to165
2438.1mm
11/2inch17/812
312to338230to250
StraightThreadwithOring
Nom.SAE
DashSize
TubeOD/HoseIDThreadSize
Newton
metres
lb/inlb/ft
2
5/1624
8to972to84
3
3/824
11to1296to108
46.4mm
1/4inch7/1620
20to25180to228
5
7.9mm
5/16inch1/220
27to33240to300
69.5mm
3/8inch9/1618
43to54384to480
812.7mm
1/2inch3/416
73to90648to804
1015.9mm
5/8inch7/814
100to12474to92
1219.0mm
3/4inch11/1612
138to173102to128
1422.2mm
7/8inch13/1612
173to216128to160
1625.4mm1.0inch
15/1612
203to253150to187
2031.8mm
11/4inch15/812
308to357227to264
2438.1mm
11/2inch17/812
492to542363to400
SplitFlangeMountingBolts
Size
Newtonmetres
lb/inlb/ft
5/1618
20to27180to240
3/816
27to34240to300
7/1614
47to61420to540
1/213
74to8855to65
5/811
190to203140to150
8763028816/6/2007
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INTRODUCTION
ORingFaceSealEnd
Nom.SAE
DashSize
TubeODThreadSize
Newton
metres
lb/inlb/ft
46.4mm
1/4inch9/1618
23to26204to228
69.5mm
3/8inch11/1616
34to40300to348
812.7mm
1/2inch13/1616
52to57456to504
1015.9mm
5/8inch
11481to90720to792
1219.0mm
3/4inch13/1612
117to12886to94
1625.4mm1.0inch
17/1612
152to174112to128
2031.8mm
11/4inch111/1612
179to201132to148
2438.1mm
11/2inch
212213to235157to173
ORingBossEndFittingorLockNut
Nom.SAEDash
Size
ThreadSize
Newtonmetres
lb/inlb/ft
6
9/1618
48to54432to480
8
3/416
70to78612to684
10
7/814
102to11475to84
12
11/1612
142to160105to117
16
15/1612
237to254175to187
PipeFitting
Nom.SAEDashSizeThreadSizeTFFT(TurnsForFingerTight)
2
1/827
2.03.0
3
1/827
2.03.0
4
1/827
2.03.0
5
1/827
2.03.0
6
1/418
1.53.0
8
3/818
2.03.0
10
1/214
2.03.0
12
3/414
2.03.0
14
3/414
2.03.0
16
1111/2
1.52.5
20
11/4111/2
1.52.5
24
11/2111/2
1.52.5
32
2111/2
1.52.5
NOTE:Applysealant/lubricanttomalepipethreads.Thefirsttwothreadsshouldbeleftuncoveredtoavoidsystem
contamination.Screwpipefittingintofemalepipeporttothefingertightposition.Wrenchtightenfittingtotheap
propriateturnsfromfingertight(TFFT)shownintableabove,makingsurethetubeendofanelboworteefittingis
alignedtoreceiveincomingtubeorhosefitting.
8763028816/6/2007
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INTRODUCTION
Conversionfactors
MetrictoU.S.
MULTIPLYBY
TOOBTAIN
AREA:
squaremeter
hectare
10.76391
2.47105
squarefoot
acre
FORCE:
newton
newton
3.596942
2.224809
ounceforce
poundforce
LENGTH:
millimeter
meter
kilometer
0.039370
3.280840
0.621371
inch
foot
mile
MASS:
kilogram2.204622pound
MASS/AREA:kilogram/hectare
0.000466
ton/acre
MASS/ENERGY:gr/kW/hr.
0.001644
lbs/hp/hr.
MASS/VOLUME:kg/cubicmeter
1.685555
lb/cubicyd.
POWER:
kilowatt1.34102horsepower
PRESSURE:
kilopascal
bar
0.145038
14.50385
lb/sq.inch
lb/sq.inch
TEMPERATURE:
degreeC1.8xC+32
degreeF
TORQUE:
newtonmeter
newtonmeter
8.850748
0.737562
lb/inch
lb/foot
VELOCITY:kilometer/hr.
0.621371
miles/hr.
VOLUME:
cubiccentimeter
cubicmeter
cubicmeter
milliliter
litre
litre
litre
litre
0.061024
35.31466
1.307950
0.033814
1.056814
0.879877
0.264172
0.219969
cubicinch
cubicfoot
cubicyd.
ounce(USfluid)
quart(USliquid)
quart(Imperial)
gallon(USliquid)
gallon(Imperial)
VOLUME/TIME:litre/min.
litre/min.
0.264172
0.219969
gallon/min.(USliquid)
gallon/min.(Imperial)
U.S.toMetric
MULTIPLYBY
TOOBTAIN
AREA:
squarefoot
acre
0.092903
0.404686
squaremeter
hectare
FORCE:ounceforce
poundforce
0.278014
4.448222
newton
newton
LENGTH:
inch
foot
mile
25.4*
0.3048*
1.609344*
millimeter
meter
kilometer
MASS:
pound
ounce
0.453592
28.35
kilogram
gram
MASS/AREA:ton/acre
2241702
kilogram/hectare
MASS/ENERGY:lb/hp/hr
608.2774
gr/kW/hr
MASS/VOLUME:lb/cubicyd.
0.593276
kg/cubicmeter
POWER:
horsepower0.745700kilowatt
PRESSURE:lbs/sq.in
lbs/sq.in
lbs/sq.in
6.894757
0.069
0.070303
kilopascal
bar
kg/sq.cm
TEMPERATURE:degreeF1.8F32
degreeC
TORQUE:pound/inch
pound/foot
0.112985
1.355818
newtonmeter
newtonmeter
VELOCITY:miles/hr.1.609344*kilometer/hr.
8763028816/6/2007
11
INTRODUCTION
U.S.toMetric
MULTIPLYBY
TOOBTAIN
VOLUME:
cubicinch
cubicfoot
cubicyard
ounce(USfluid)
quart(USliquid)
quart(Imperial)
gallon(US)
gallon(Imperial)
16.38706
0.028317
0.764.555
29.57353
0.946353
1.136523
3.785412
4.546092
cubiccentimeter
cubicmeter
cubicmeter
milliliter
litre
litre
litre
litre
VOLUME/TIME:gallon/min.
3.785412
litre/min.
8763028816/6/2007
12
REPAIRMANUAL
DISTRIBUTIONSYSTEMS
C185
C190
L180
L185
L190
8763028816/6/2007
A
Contents
DISTRIBUTIONSYSTEMSA
PRIMARYHYDRAULICPOWERSYSTEM
C185,C190,L180,L185,L190
A.10.A
SECONDARYHYDRAULICPOWERSYSTEM
C185,C190,L180,L185,L190
A.12.A
HIGHFLOWHYDRAULICPOWERSYSTEM
C185,C190,L180,L185,L190
A.16.A
ELECTRICALPOWERSYSTEM
C185,C190,L180,L185,L190
A.30.A
LIGHTINGSYSTEM
C185,C190,L180,L185,L190
A.40.A
8763028816/6/2007
A
DISTRIBUTIONSYSTEMSA
PRIMARYHYDRAULICPOWERSYSTEM10.A
C185
C190
L180
L185
L190
8763028816/6/2007
A.10.A/1
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New Holland Super Boom L190 User manual

New Holland
Brand
New Holland
Model
Super Boom L190
Type
User manual
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