973 Maintenance
973.1 Introduction ......................................................................................................
983.2 Maintenance schedule .......................................................................................
983.2.1 Specification of maintenance intervals ........................................................
993.2.2 Regular maintenance ...............................................................................
1003.2.3 Maintenance schedule IRB 360 ..................................................................
1023.3 Inspection activities ...........................................................................................
1023.3.1 Telescopic shaft, axis 4, standard ...............................................................
1043.3.2 Telescopic shaft, wash down, axis 4 ...........................................................
1063.3.3 Telescopic shaft, stainless, axis 4 ..............................................................
1093.3.4 Vacuum system (optional) .........................................................................
1123.3.5 Bar system .............................................................................................
1153.3.6 Joint balls ..............................................................................................
1163.3.7 Upper arms ............................................................................................
1183.3.8 Hoses ...................................................................................................
1203.3.9 Spring units ............................................................................................
1223.3.10 Movable plate .........................................................................................
1243.3.11 Inspecting information labels .....................................................................
1263.4 Replacement/changing activities ..........................................................................
1263.4.1 Changing the battery in the measuring system .............................................
1303.4.2 Changing the telescopic shaft including universal joints .................................
1323.5 Lubrication activities ..........................................................................................
1323.5.1 Type of lubrication in gearboxes ................................................................
1343.5.2 Gearboxes, axes 1- 4 ...............................................................................
1433.6 Cleaning activities .............................................................................................
1433.6.1 Introduction ............................................................................................
1463.6.2 Standard cleaning ...................................................................................
1483.6.3 Wash down cleaning ................................................................................
1503.6.4 Wash down stainless cleaning ...................................................................
1523.6.5 Clean room cleaning ................................................................................
1533.7 Measuring activities ...........................................................................................
1533.7.1 Measuring backlash axis 4 ........................................................................
1574 Repair
1574.1 Introduction ......................................................................................................
1584.2 General procedures ...........................................................................................
1584.2.1 Mounting instructions for bearings .............................................................
1604.2.2 Mounting instructions for seals ..................................................................
1624.2.3 Screw joints ..........................................................................................
1654.2.4 Cut the paint or surface on the robot before replacing parts ............................
1674.3 Complete robot .................................................................................................
1674.3.1 Replacement of base cover gasket .............................................................
1704.3.2 Replacement of serial measurement board ..................................................
1744.3.3 Replacement of parallel arms ....................................................................
1804.3.4 Replacement of upper arm ........................................................................
1834.3.5 Replacement of bearing rings ....................................................................
1864.3.6 Replacement of movable plate ...................................................................
1904.3.7 Replacement of telescopic shaft ................................................................
1934.3.8 Replacement of universal joint ...................................................................
1954.3.9 Replacement of joint balls .........................................................................
1984.3.10 Replacement of gearbox unit 1- 3 ...............................................................
2024.3.11 Replacement of gearbox unit 4 ..................................................................
2054.3.12 Replacement of motor axis 1-3 ..................................................................
2104.3.13 Replacement of motor axis 4 .....................................................................
2144.3.14 Replacement of labels ..............................................................................
2174.3.15 Replacing of calibration marks ...................................................................
2204.4 Vacuum system ................................................................................................
2204.4.1 Replacement of vacuum hoses ..................................................................
6 Product manual - IRB 360
3HAC030005-001 Revision: U
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