PowerSmith PLM14021H User manual

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PLM14021H
40V MAX LITHIUM-ION
21" LAWN MOWER
Operator's Manual
SAVE THIS MANUAL FOR FUTURE REFERENCE
WARNING: To reduce the risk of injury, user must read and understand this
operator's manual before operating this product.
888-552-8665
TOLL-FREE
HELP LINE:
WWW.POWERSMITHPRODUCTS.COM
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English
TABLE OF CONTENTS ............................................................................................................. 2
IMPORTANT SAFETY RULES ................................................................................................ 3-4
IMPORTANT SAFETY INSTRUCTIONS FOR CHARGER & BATTERY ............................................. 5
IMPORTANT BATTERY INFORMATION ...................................................................................... 5
SYMBOLS ........................................................................................................................... 6-7
SPECIFICATIONS ..................................................................................................................... 7
UNPACKING & CONTENTS ....................................................................................................... 7
KNOWING YOUR MOWER ........................................................................................................ 8
ASSEMBLY AND ADJUSTMENTS ........................................................................................ 8-12
OPERATION ..................................................................................................................... 12-13
MAINTENANCE ................................................................................................................ 14-15
TROUBLESHOOTING ............................................................................................................. 16
WARRANTY .......................................................................................................................... 17
EXPLODED VIEW ................................................................................................................... 18
PARTS LIST .......................................................................................................................... 19
TABLE OF CONTENTS
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IMPORTANT SAFETY RULES
WARNING: Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to cause cancer, birth defects or
other reproductive harm. Some examples of these chemicals are:
• Leadfromlead-basedpaints.
• Crystallinesilicafrombricksandcementandothermasonryproducts.
• Arsenicandchromiumfromchemicallytreatedlumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to
these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks
that are specially designed to filter out microscopic particles.
DANGER: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe all safety instructions could result in serious injury or
death.
WARNING: When using electric gardening appliances, basic safety precautions
should always be followed to reduce the risk of fire, electric shock, and personal injury.
Read all instructions before using this appliance.
• Avoid dangerous environments - do not use appliances in damp or wet locations.
• Don’t use in rain or in damp conditions.
• Keep children away - all children, bystanders and pets should be kept at least 100 ft. away.
• Dress properly - do not wear loose clothing or jewelry. They can be caught in moving parts. Wear protective
clothing; use of work gloves, long pants, a long-sleeved shirt and safety footwear is recommended when working
outdoors. Wear protective hair covering to contain long hair.
• Use safety glasses - always use face or dust mask if the area in which you are working is dusty.
• Use right appliance - do not use appliance for any job except that for which it is intended.
• Do not force mower - it will do the job better and with less likelihood of a risk of injury if pushed at the rate for
which it was designed.
• Do not overreach - keep proper footing and balance at all times.
• Do not leave the mower unattended while running or with the safety key installed.
• Keep hands and feet away from cutting area. Keep clear of the discharge opening at all times.
• Operate the lawn mower only in daylight or good artificial light.
• Stay alert. Use common sense. Do not operate mower when you are tired or under the influence of drugs,
alcohol or medication.
• When not in use, mower should be stored indoors in dry places out of reach of children.
• Check damaged parts. Before using the mower, make sure the safety guards are intact. Never use a tool
without its safety guard. Check the alignment of the moving parts and the binding of the moving parts.
• Check for broken or defective parts that can affect the safe operation of your mower. A guard or other part
that is damaged should be properly repaired or replaced by an authorized service center unless indicated elsewhere
in this manual.
• Stop the motor, wait until the blade comes to a complete stop, and remove the safety key and
battery pack before cleaning the lawn mower, removing the grass bag, or removing the mulching plug.
• Replace blade if it is bent or cracked. An unbalanced blade causes vibration that could damage the motor
drive unit or cause personal injury. Sharpen a dull blade equally at each end to maintain the balance. Clean the blade
thoroughly and check its balance by supporting it horizontally on a thin nail through its center hole. The nail should
be in a horizontal position. If either end of the blade rotates downward, remove some metal from the heavy of lower
end until the blade is balanced. It is balanced when neither end drops.
• Always use safety protective devices. Do not operate the mower without the entire grass catcher, mulching
plug and rear discharge door in place and working properly.
• Clear the work area before each use. Remove all objects such as rocks, sticks, metal, wire, bones, toys, or
other objects which can be thrown by the blade. Stay behind the handle when the motor is running.
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• Avoid holes, ruts, bumps, rocks, property stakes, or other hidden objects. Uneven terrain could
cause a slip and fall accident.
• Mow across the face of slopes, never up and down. Exercise extreme caution when changing direction
on slopes.
• Plan your mowing pattern to avoid discharge of material toward roads, sidewalks,
bystanders and the like. Also, avoid discharging material against a wall or obstruction, which may cause the
material to ricochet back toward the operator.
• Do not mow on wet grass or excessively steep slopes. Poor footing could cause a slip and fall
accident. Walk, never run.
• Slopes are a major factor related to slip-and-fall accidents, which can result in severe injury.
Operation on slopes require extra caution. If you feel uneasy on a slope, do not mow it. If the slope is greater than
15 degrees, do not mow it.
• Do not pull the mower backward unless absolutely necessary. If you must back the mower away
from a wall or obstruction, first look down and behind to avoid tripping or pulling the mower over your feet.
• Never direct discharged material toward anyone. Avoid discharging material against a wall or
obstruction. Material may ricochet back toward the operator. Stop the blade when crossing gravel surfaces.
• If the mower should start to vibrate abnormally, stop the motor and check immediately for
the cause. Replace the blade if it is unevenly worn or damaged in any way. Vibration is generally a warning of
trouble.
• The grass bag assembly is subject to deterioration and wear and should be checked
each time the mower is used. If replacement is needed, make sure the new grass catcher meets original
manufacturer’s recommendations and specifications.
• Recharge only with the charger specified by the manufacturer. A charger that is suitable for one
type of battery pack may create a risk of fire when used with another battery pack.
• Use mowers only with specifically designated battery packs. Use of any other battery packs may
create a risk of injury and fire.
• When battery pack is not in use, keep it away from other metal objects, like paper clips, coins,
keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting
the battery terminals together may cause burns or a fire.
• Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact
accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the
battery may cause irritation or burns. (This advice is considered correct for conventional Ni-Mh, Ni-Cd, lead acid and
lithium-ion cell types. If this advice is incorrect for a cell design that differs from these, then the correct advice may
be substituted.)
• Do not use a battery pack that is damaged or modified. Damaged or modified batteries may exhibit
unpredictable behavior resulting in fire, explosion or risk of injury.
• Do not expose a battery pack to fire or excessive temperature. Exposure to fire or temperature
above 40°C or low 0°C may cause explosion.
• Follow all charging instructions and do not charge the battery pack outside of the temperature
range specified in the instructions. Charging improperly or at temperatures outside of the specified range may
damage the battery and increase the risk of fire.
• Have servicing performed by a qualified repair person using only identical replacement
parts. This will ensure that the safety of the product is maintained.
• Do not modify or attempt to repair the battery pack (as applicable) except as indicated in the
instructions for use and care.
WARNING: This machine produces an electromagnetic field during operation. This
field may under some circumstances interfere with active or passive medical implants. To
reduce the risk of serious or fatal injury, we recommend persons with medical implants
consult their physician and the medical implant manufacturer before operating this machine.
SAVE THESE INSTRUCTIONS
IMPORTANT SAFETY RULES
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• SavetheseInstructions.This manual contains important safety and operating instructions for your battery
charger.
• Beforeusingthebatterycharger,read all instructions and cautionary markings on (1) Battery Charger, (2)
Battery, and (3) Product using battery.
• Useonlythechargerwhich accompanied your product or direct replacements as listed in this manual. Do not
substitute any other charger.
• Donotrechargebatteryindamporwetenvironments.Do not expose battery pack to water or rain.
• Donotoperatechargerwithadamagedcordorplug.Replace immediately.
• Donotoperatechargerifithasreceivedasharpblow,been dropped or otherwise damaged in any
way. Take it to a qualified serviceman.
• Donotdisassemblechargerorbatterypack.Take it to a qualified serviceman when service or repair is
required. Incorrect reassembly may result in a risk of electric shock or fire.
• Donotchargebatterypackwhen temperature is below 50° F (10° C) or above 104° F (40° C). Store tool
and battery pack in a location where temperature will not exceed 122° F (50° C). This is important to prevent serious
damage to the battery cells.
• Placechargeronatnon-ammablesurfaceand away from flammable materials when recharging the
battery pack.
• Toreduceriskofelectricshock,unplug charger from outlet before attempting any maintenance or cleaning.
• Ifoperatingtimehasbecomeexcessivelyshorter,stop operating immediately. It may result in a risk of
overheating, possible burns and even an explosion.
• Batteryleakagemayoccurunder extreme usage or temperature conditions. Avoid contact with skin and eyes.
If liquid comes in contact with your skin, wash immediately with soap and water. If liquid gets into your eyes, wash
them out with clear water for at least 10 minutes, and then seek medical attention right away.
• Donotattempttouseastep-uptransformer,an engine generator or DC power receptacle.
• Donotshortthebatterypack.Do not touch the terminal with any conductive material. Avoid storing battery
pack in a container with other metal objects such as nails, coins, etc. Always protect the battery terminals when
battery pack is not used.
• Donotchargebatterypackinsideaboxorcontainerofanykind.The battery must be placed in a
well ventilated area during charging.
• Donotallowanythingtocoverorclogthechargervents.
• Donotincineratethebatterypackeven if it is severely damaged or is completely worn out. The battery
pack can explode in a fire.
• Disconnectchargerfromthepowersourcewhennotinuse.This will reduce the risk to electric
shock or damage to the charger if metal pieces should fall into the opening. It also will help prevent damage to the
charger during a power surge.
• Useonlythefollowingtypeandsizebattery:PLB14025(onlyuseforchargerPC1401).
WARNING: Abatteryshortcancausealarge currentow,overheating,possible
burns and even a breakdown.
WARNING: 120voltsarepresentatchargingterminals,donotprobewithconductive
objects. Electric shock or electrocution may result. Do not allow any liquid to get inside
charger. Electric shock may result.
IMPORTANTSAFETYINSTRUCTIONSFORCHARGER&BATTERY
IMPORTANTBATTERYINFORMATION:DISPOSINGOFTHEBATTERY
• YourbatteriesareLITHIUM-IONrechargeablebatteries.CertainLocal,StateandFederallaws
prohibit disposal of these batteries in ordinary trash.
• Consultyourlocalwasteauthoritiesforyourdisposal/recyclingoptions.
• MoreinformationregardingbatterydisposalinU.S.andCanadaisavailableat;
http://www.rbrc.org/index.html,orbycalling1-800-822-8837(1-800-8BATTER).
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SYMBOLS
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper
interpretation of these symbols will allow you to operate the product better and safer.
SYMBOL NAME EXPLANATION
V
Volts Voltage
A
Amperes Current
Hz
Hertz Frequency (cycles per second)
W
Watts Power
.../min.
Per Minute Revolutions, strokes, surface speed, orbits etc., per minute
Alternating Current Type of current
Direct Current Type of current
Read the Operator’s Manual
To reduce the risk of injury, the user must read and
understand operator’s manual before using this product
Wear Eye Protection
Always wear eye protection with side shields marked to
comply with ANSI Z87.1
Safety Alert Precautions that concern your safety.
Keep Bystanders Away Keep all bystanders at least 100 ft. away.
Wet Conditions Alert Do not expose to rain or use in damp locations
Richochet
Thrown objects can ricochet and result in personal injury or
property damage.
No Reach Do not reach hands or feet under mower deck.
Safety Key
Switch off and remove safety key before adjusting, cleaning
and before leaving the product unattended.
No Slope
Do not operate on inclines greater than 15º. Mow across the
face of slopes, never up and down.
Electric Shock Hazard
Failure to use in dry conditions and to observe safe practices
can result in electric shock.
Keep Hands and Feet Away Keep hands and feet away from blade and cutting area.
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SYMBOLS
SPECIFICATIONS
Motor .......................................... 40V, Brushless
Battery ........................................ (2) 40V Max, 2.5Ah, Lithium-Ion
No Load Speed ............................ 2600 RPM
Cutting Deck Size ........................ 21”
CuttingHeight..............................6Positions(23/8"-41/8")
Wheels ......................................... 8” Front, 10” Rear
Charging Time .............................. 75 minutes (1 battery)
NetWeight(w/2batteries)............59lb
UNPACkINg & CONTENTS
IMPORTANT! Due to modern mass production techniques, it is unlikely the product is
faulty or that a part is missing. If you find anything wrong, do not operate the product until
the parts have been replaced or the fault has been rectified. Failure to do so could result in
serious personal injury.
CONTENTS IN PACKAGE
Description Q'TY Description Q'TY
Mower 1 Charger (PC1401) 1
Grass Bag 1 Battery Packs (PLB14025) 2
Side Discharge Chute 1 Mulching Insert 1
Operator's Manual 1
The following signal words and meanings are intended to explain the levels of risk associated with this product.
SYMBOL SIGNAL MEANING
DANGER
Indicates an imminently hazardous situation, which, if not avoided, will result in
death or serious injury.
WARNING
Indicates a potentially hazardous situation, which, if not avoided, could result in
death or serious injury.
CAUTION
Indicates a potentially hazardous situation, which, if not avoided, may result in
minor or moderate injury.
CAUTION
(Without Safety Alert Symbol) Indicates important information not related to an
injury hazard, such as a situation that may result in property damage.
FIG 1
12
4
11
3
10
1
7
5
9
4
8
2
13
16
15
15
14
6
7
17
18
10
19
19
1.
Upper handle
2. Bail switch
3. Start button
4. Upper handle knobs
5. Lower handle
6. Rear chute cover
7. Lower handle knobs
8. Grass bag
9. Height adjustment lever
10. Battery compartment cover
11. Motor Head
12. Rear wheels
13. Side discharge chute
14. Side discharge cover
15. Front wheels
16. Mulching insert
17. Battery packs
18. Safety Key
19. LED headlights
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kNOWINg YOUR MOWER
FIG 2
LOCKED POSITION
UNLOCKED POSITION
3 POSITIONS
LOWER HANDLE
LOWER HANDLE
KNOB
UPPER
HANDLE
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ASSEMBLY AND ADJUSTMENTS
WARNING: If any parts are damaged or missing, do not operate this product until
the parts are replaced. Using a product with damaged or missing parts could result in serious
personal injury.
WARNING: Do not attempt to modify this product or create accessories not
recommended for use with this product. Any such alteration or modification is misuse and
couldresultinahazardousconditionleadingtopossibleseriouspersonalinjury.
WARNING: Do not insert safety key or battery pack until assembly is complete and
you are ready to mow. Failure to comply could result in accidental starting and possible serious
personal injury.
WARNING: Never operate the mower without the proper safety devices in place and
working. Never operate the mower with damaged safety devices. Operating the mower with
missing or damaged parts can result in serious personal injury.
WARNING: To prevent accidental starting that could cause serious personal injury,
always remove the battery pack from the product when assembling parts.
UNFOLDING AND ADJUSTING HANDLE ASSEMBLY
To Raise the Handle Assembly (FIG 2)
•
Pull and rotate the lower handle knobs 90° on both sides to loosen the lower handles.
• Pull up the lower handles to the operating position. You may raise or lower the handle to a position comfortable for
you. There are 3 positions for you to choose.
• Secure the lower handles by rotating the lower handle knobs 90° back to locking position.
NOTE: Ensure both sides are set at the same position for proper assembly.
• Pull up the upper handle and raise it into its operating position. Make sure the lower handles are seated in the grooves
at the bottom of the upper handle.
• Secure the upper handle by tightening the upper handle knobs (rotating clockwise).
NOTE: Do not allow the starter cable to become pinched or trapped when raising the handle.
FIG 3
GRASS BAG
COVER ROD
HANDLE
HOOKS
REAR CHUTE
COVER
FIG 4
MULCHING INSERT
HANDLE
FIG 5
SIDE DISCHARGE CHUTE
RODS
GROOVES
SIDE DISCHARGE COVER
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INSTALLING THE GRASS BAG (FOR REAR BAGGING OPERATION) (FIG 3)
NOTE:
When using the grass bag, do not install the mulching insert.
• Lift the rear chute cover.
• Lift the grass bag by its handle and place under the rear chute cover so that the hooks on the grass bag are seated
on the cover rod.
• Release the rear chute cover. When installed correctly, the hooks on the grass bag will extend through the openings
on the rear chute cover.
INSTALLING THE MULCHING INSERT (FIG 4)
NOTE:
When using the grass bag, do not install the mulching insert.
• Lift the rear chute cover.
• Grasp the mulching insert by its handle and insert it at a slight angle, as shown FIG 4.
• Push the mulching plug securely into place.
• Release the rear chute cover to make sure it rests firmly against the mulching insert.
INSTALLING THE SIDE DISCHARGE CHUTE (FIG 5)
NOTE:
When using the side discharge chute, the grass bag should be uninstalled.
• Lift the side discharge cover.
• Align the grooves on the side discharge chute with the rods underneath the discharge cover. See FIG 5.
• Lower the discharge chute to rest the opening on the mower deck.
• Release the side discharge cover to secure the side discharge chute in place.
ASSEMBLY AND ADJUSTMENTS
FIG 6
HEIGHT ADjUSTMENT
LEVER
SETTING CUTTING HEIGHT
1 23/8"
2 23/4"
3 31/8"
4 31/2"
5 33/4"
6 41/8"
FIG 7
FIG 8
SAFETY KEY
KEY SLOT
KEY HOLDER
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ASSEMBLY AND ADJUSTMENTS
SETTING THE BLADE HEIGHT (FIG 6)
When shipped, the wheels on the mower are set to a low-cutting position. Before using the mower for the first time,
raise the cutting position to the height best suited for your lawn. The mower can be set to 6 cutting heights between
2-3/8”(60mm)and4-1/8”(105mm).Choosethepropercuttingheightaccordingtothetypeandconditionofthe
grass.
WARNING: Do not make any adjustment to the lawn mower without first stopping
the motor, removing the battery pack and waiting for the blade to stop rotating.
WARNING: Keep your feet away from the deck when adjusting its height.
To Adjust the Blade Height (FIG 6)
•
Grasp the height-adjustment lever, and move it outwards.
• Move the lever forward to lower the cutting height or backward to raise the cutting height, engage the lever in the
desired cutting-height position on the mower deck. Refer to FIG 6.
INSTALLING/REMOVING THE BATTERY PACK (FIG 7)
To Install the Battery Pack
•
Lift and hold up the battery compartment cover.
• Align the battery pack with the mower’s battery port.
• Push the battery pack in and make sure it snaps in place and is fully seated and secured in the port.
NOTE: The mower requires two PLB14025 battery packs installed to work.
To Remove the Battery Pack
•
Lift and hold up the battery compartment cover.
• Press and hold the battery release button of the battery pack.
• Remove the battery pack from the battery port.
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THE SAFETY KEY (FIG 8)
The safety key must be inserted to the key slot before the mower can be started. See FIG 8.
Remove the key and store it on the key holder when mower is not in use or performing any adjustments or repairs on
the mower.
WARNING: Always inspect mower for missing or damaged parts and blade for
damage, uneven, or excessive wear prior to use. Use of the mower with damaged or missing
parts can result in serious personal injury.
WARNING: Do not allow familiarity with products to make you careless. Remember
thatacarelessfractionofasecondissufcienttoinictseriousinjury.
WARNING: The operation of any lawn mower can result in foreign objects being
thrown into your or others’ eyes, which can damage eyes severely. Always wear safety glasses
while operating the mower or while performing any adjustments or repairs on the mower.
WARNING: Ensurethatotherpeopleandpetsremainatleast100’(30m)awayfrom
the mower when it is in use.
STARTING/STOPPING THE MOWER (FIG 1)
To Start the Mower
•
Install both battery packs and insert the safety key into key slot.
• Press and hold the start button.
• Pull the bail switch toward the handle and release the start button to start the mower.
NOTE: The mower only works when both charged PowerSmith™ PLB14025 battery packs are installed.
To Stop the Mower, fully release the bail switch.
WARNING: The blade will continue to rotate for a few seconds after the mower is
turned off. Allow the motor/blade to stop rotating before starting it again. Do not rapidly turn
the mower off and on.
LED HEADLIGHTS
Two LED headlights (19-FIG1) are located on the front of motor head. The headlights turn on automatically when the
mower starts.
MOWING TIPS
•
Make sure the lawn is clear of stones, sticks, wires, and other objects that could damage the lawn mower blades or
motor. Do not mow over property stakes or other metal posts. Such objects could damage the blade or be accidentally
thrown by the mower in any direction and cause serious personal injury to the operator and others.
• A sharp blade will greatly enhance the performance of the mower, especially when cutting tall grass. Make sure to
check the sharpness of the blade before mowing.
• For best results, do not mow in circles. Travel back and forth across the lawn.
• When cutting thick grass, reduce your walking speed in order to allow for a more effective cut and a proper discharge
of the clippings.
• For a healthy lawn, always cut off one-third or less of the total length of the grass.
• Clean the underside of the mower deck after each use to remove grass clippings, leaves, dirt, and any other
accumulated debris.
OPERATION
ASSEMBLY AND ADJUSTMENTS
2
1
FIG 10
4
3
FIG 9
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WARNING: If you strike a foreign object, stop the motor and remove the battery.
Thoroughly inspect the mower for any damage, and repair the damage before restarting and
operating the mower. Excessive vibration of the mower during operation is an indication of
damage. The unit should be promptly inspected and repaired.
SLOPE OPERATION
WARNING: Slopes are a major factor related to accidents involving slips and falls,
which can result in severe injury. Operating the mower on a slope requires extra caution. If
you feel uneasy on a slope, do not mow it. For your safety, do not attempt to mow slopes
greaterthan15degrees.
• Mow across the face of slopes, not up and down. Exercise extreme caution when changing direction on slopes.
• Watch for holes, ruts, rocks, hidden objects, or bumps that may cause a slip or a trip. Tall grass can hide obstacles.
• Alwaysbesureofyourfooting.Ifyoufeellikeyouarelosingyourbalance,releasetheblade/motorcontrolhandle
immediately. The blade will stop rotating within a few seconds.
• Do not mow near drop-offs, ditches, or embankments, because you could lose your footing or balance.
• Do not mow a slope that has an angle of greater than 15°, as determined using the slope gauge.
• Do not mow wet or damp grass. Unstable footing can cause slipping.
EMPTYING THE GRASS BAG (FIG 9)
•
Stop the mower and allow blades to completely stop.
• Remove the safety key and the battery packs.
• Lift the rear discharge cover.
• Lift the grass bag by its handle to remove from mower.
• Empty grass clippings.
• Lift the rear discharge cover and reinstall the grass bag.
• Reinstall the battery packs and the safety key when you
are ready to mow.
CHARGING THE BATTERY (FIG 10)
NOTE:
Always Check that the power supply corresponds to the
voltage on the ratings plate.
• Plug the charger (1) into a 120 Volt AC power source. The green light
(3) will illuminate for 5 seconds, then the light will go off if no battery
pack is in the charger.
•Slide the battery (2) all the way into the charger until it locks in place
with a click, as shown in FIG 10. The flashing green light indicates
that the battery is charging. A solid green indicates the battery is fully
charged.
• A flashing red light (4) indicates the battery temperature is too high to
be charged. Wait for the battery to cool down to start the charging.
• A solid red light indicates the battery is damaged and will never be
charged.
• Batteriesmaybecomewarmwhilecharging.Thisisnormal.
• Ifbatteryishotaftercontinuoususeintheproduct,allowittocooldowntoroomtemperaturebeforecharging.This
will extend the life of your batteries.
NOTE: It takes approximately 75 minutes to charge up a completely discharged battery.
OPERATION
FIG 11
FIG 12
FAN ASSEMBLY
BLADE
BLADE BOLT
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WARNING: Beforeperforminganymaintenance,makesurethemowerbatterypacks
and safety key are removed to avoid accidental starting and possible serious personal injury.
WARNING: Whenservicing,useonlyauthorizedreplacementparts.Useofanyother
partscancreateahazardorcauseproductdamage.
CLEANING THE MOWER
The underside of mower deck should be cleaned after each use, as grass clippings, leaves, dirt and other debris will
accumulate. This accumulation is undesirable, as it will promote rust and corrosion.
Remove any build-up of grass and leaves on or around the motor cover. Occasionally wipe the mower clean with a
dry cloth. Do not use water. If debris builds up on the underside of the mower during use, stop the motor, disconnect it
from the battery, and then tilt the mower forward or on its side, and scrape it clean using an appropriate tool.
REPLACING THE CUTTING BLADE (FIG 11, 12)
NOTE:
Only use authorized replacement blades.
• Allow the blade to come to a complete stop. Remove the safety key and the battery packs.
• Turn the mower on its side.
• Wedge a block of wood between the blade and mower deck to prevent from turning.
• Loosen the blade bolt by turning it counterclockwise (as viewed from bottom of mower) using a 27 mm wrench or
socket (not provided).
• Remove the blade bolt and blade.
• Make sure the fan assembly is pushed completely against the motor shaft.
• Place the new blade on the shaft against the fan assembly. Ensure blade is properly seated with shaft going through
center blade hole and the two blade posts inserted into their respective holes on the blade. Make sure it is installed
with the curved ends pointing up toward the mower deck and not down toward the ground. When seated properly,
the blade should be flat against the fan assembly.
• Thread the blade bolt on the shaft and finger tighten.
• Torque the blade bolt clockwise to 36-43 lb. using a torque wrench (not provided) to ensure the bolt is properly
tightened.
STORING THE MOWER (FIG 13)
The following steps should be taken in order to prepare the lawn mower for storage.
• Remove the battery packs and safety key and store in a secure location out of the reach of children.
• Clean the mower as described in the previous section.
• Inspect the blade, and replace it or sharpen it, if required.
• Store the mower in a dry, clean location. Do not store it next to corrosive materials, such as fertilizer or rock salt.
• Store the mower indoors, in a cool, dry place, out of the reach of children. Do not cover the lawn mower with a solid
plastic sheet. Plastic coverings trap moisture around the mower, which causes rust and corrosion.
• The handle may be folded away completely for storage.
MAINTENANCE
LOCKED POSITION
UNLOCKED POSITION
FIG 13
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MAINTENANCE
To Fold the Handle for Flat or Vertical Storage (FIG 13)
•
Remove the battery packs and safety key.
• Remove the grass bag.
• Move the cutting height adjustment lever toward the front and engage it in the lowest setting.
• Rotate the lower handle knobs 90° to the unlocked position.
• Gently pivot the handle assembly all the way toward the front of the mower until it lays flat on the deck.
• Rotate the lower handle knobs 90° to the locked position and secure the handle in its place.
• Store the mower flat or vertical.
WARNING: If the mower tips over from the vertical position, mower damage or
personal injury may result. Always keep the mower stable and out of the reach of children
whenitisintheverticalposition.Ifpossible,layitatforstorage.
SERVICING AND TRANSPORTING THE MOWER
•
When servicing the mower, use only replacement parts that are available from the manufacturer. The use of parts that
do not meet the original equipment specifications may lead to improper performance, and may compromise safety.
• Before cleaning, repairing, or inspecting, verify that the blade and all moving parts have come to a complete stop.
Remove the battery pack when making any adjustments or when any of the four wheels must be lifted off the ground.
• Follow the instructions for lubricating and changing accessories.
• Keep the handles dry, clean, and free of oil and grease.
• Check the blade and motor mounting bolts for proper tightness frequently. Visually inspect blade for damage (e.g.,
bent, cracked, or worn).
• For best and safest performance, maintain the mower with care. Keep the mower blade sharp and clean. Mower
blades are sharp, and can cut. Wrap the blades or wear gloves, and use extra caution when servicing.
• Never tamper with safety devices. Check them regularly for proper operation.
• The grass bag components, discharge cover, and trail shield are subject to wear and damage, which could expose
moving parts or allow objects to be thrown. As a safety precaution, check these components frequently, and
immediately replace any parts that show signs of wear, or that are cracked or broken. Use original equipment
manufacture’s (OEM) parts only, as listed in this manual.
• When it is not in use, store the mower indoors in a dry area, and out of the reach of children.
• Always remove the safety key and battery packs when servicing or transporting the mower.
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PROBLEM POSSIBLE CAUSE SOLUTION
The mower does not start.
The battery is not charged.
The switch is defective.
Grass jammed at blade.
The battery is not attached to the
motor.
Battery may require service or
replacement.
Key is not installed.
Charge the battery.
Replace the switch.
Remove battery, check under deck for jams.
Check the connection between the motor
connector and the battery.
Replace the battery.
Insert the key into key slot.
The mower cuts the grass
unevenly.
The lawn is rough or uneven.
The cutting height is not set
properly.
Check the mowing area.
Adjust the cutting height setting.
The mower does not mulch
properly.
Wet grass clippings are sticking to
the underside of the deck.
The mulch insert is missing.
Wait until the grass dries before mowing.
Install the mulch insert.
The mower is hard to push.
The grass is too tall or the cutting
height sets too low.
The rear of mower housing and
blade is dragging in thick grass.
Raise the cutting height.
Empty the grass bag.
The mower is excessive
noisy and vibrates.
The cutting blade is loose.
The cutting blade is unbalanced.
The cutting blade is bent.
The motor shaft is bent.
Tighten the blade bolt.
Balance the blade following the instructions.
Replace the blade.
Contact the service center.
Short running time of the
mower with included battery.
Grass conditions and cutting
height setting will greatly affect
the battery run time. The claimed
run time is based on a light load
condition.
Raise the blade height and slow your pace to
reduce the cutting load.
The motor works but the
blade doesn’t cut the grass.
The blade is not tightened to the
required torque.
Re-tighten the blade. The recommended
torque for the blade bolt is 36-43 ft-lb.
TROUBLEShOOTINg
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WARRANTY
This product is warranted free from defects in material and workmanship for 5 years after date of purchase. This limited
warranty does not cover normal wear and tear or damage from neglect or accident. The original purchaser is covered
by this warranty and it is not transferable. Prior to returning your tool to store location of purchase, please call Toll-Free
Help Line for possible solutions.
THIS PRODUCT IS NOT WARRANTED IF USED FOR INDUSTRIAL OR COMMERCIAL PURPOSES.
ACCESSORIES INCLUDED IN THIS KIT ARE NOT COVERED BY THE 5 YEAR WARRANTY.
BATTERY INCLUDED IS WARRANTED FOR Two (2) YEAR AFTER DATE OF PURCHASE.
For questions about this or any other PowerSmith Product,
Please call Toll-Free: 888-552-8665.
Or visit our web site: www.powersmithproducts.com
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EXPLODED VIEW
PLM14021H Mower Housing
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English
PARTS LIST
NO. PART NO. DESCRIPTION QTY NO. PART NO. DESCRIPTION QTY
1 M60.0102.0010 Plastic Sleeves
2
47 M60.0101.0603 Tension Spring
1
2 M60.0103.0002 Handle Cushion
1
48 06.03.160 Circlips
2
3 M60.0103.0004 Knobs
2
49 M60.0101.0602 Axle Φ9.5
1
4 M60.0101.1230 Washers
2
50 M60.0101.0010 Fixture Plate
1
5 M60.0103.0010 Bolts
2
51 M60.0101.0502 Side Discharge Chute
1
6 M60.0102.0002 Lower Handles
2
52 A50.5100.0009-1 Hexagon Screws ST4.8*16
18
7 M60.0103.0001 Upper Handle
1
53 M60.0101.0008 Rubber Sleeve
1
8 M60.0103.0003 Bail Lever
1
54 01.02.0598 Hexagon Head Bolts M10*20
4
9 M60.0103.0102 Lower Housing of Switch Box
1
55 M60.0101.0004 Height Adjustment Bracket (right)
1
10 K36.0108.0400 Switch
2
56 01.03.0441 Hexagonal Nuts M10
8
11 01.06.0103 Rivet
1
57 M60.0101.0002 Rear Baffle
1
12 M36.0204.0111 Tension Spring
1
58 M60.0101.0009 Mulching Insert
1
13 M60.0103.0107 Zip Support
1
59 M60.0101.0005 Height Adjustment Bracket (left)
1
14 M60.0103.0105 Stay Cord
1
60 M60.0101.0204 Bolt Covers
4
15 M60.0103.0104 Slider
1
61 01.02.0363 Hexagon Bolts M8*20
4
16 M36.0204.0110 Zip Trigger
1
62 01.05.1021
Bearings
8
17 01.01.1693 Screw ST4.2*10
1
63 M60.0101.0307 Rear Wheel Assembly
2
18 M60.0103.0101 Upper Housing of Switch Box
1
64 01.04.0394 Spring Washer Φ12
4
19 M36.0204.0105 Switch Spring
1
65 M60.0101.0001 21"Steel Deck
1
20 M60.0103.0103 Switch Button
1
66 M60.0101.0501 Side Discharge Cover
1
21 01.01.1402 Screws ST4*16
5
67 M60.0101.0505 Spring
1
22 M60.0103.0106 Springs
2
68 M60.0101.0504 Axle of Side Discharge Cover
1
23 M60.0103.0108 Springs
2
69 M60.0101.0503 Support of Side Discharge Cover
1
24 M60.0102.0009 Locking Knobs
2
70 01.02.0066 Hexagon Bolts M6*8
2
25 01.05.0092 Pins
2
71 M60.0101.0401-3 Height Adjustment Connecting Bar
1
26 M60.0102.0004 Bolts
2
72 01.03.0472 Hexagonal Nuts M6
2
27 M60.0102.0005 Springs
2
73 M60.0101.0402 Height Adjustment Tension Spring
1
28 M60.0102.0003 Linings
2
74 M36.0201.0101 Front Wheel Assembly
1
29 01.02.0600 Hexagon Head Bolts M8*35
2
75 M60.0101.0404 Height Adjustment Handle Left Housing
1
30 01.04.1411 Washers 8.1*17*1.6
2
76 M60.0101.0405 Height Adjustment Handle Right Housing
1
31 M60.0102.0001 Sleeves
2
77 M60.0101.0301 Rear Wheel Axle
1
32 01.03.0093 Hexagon Flange Nuts M8
2
78 M60.0101.0304 Upper Fixing Sleeve
1
33 M60.0105.0002 Grass Bag
1
79 M60.0101.0403 Tension Spring
1
34 M60.0105.0001 Frame of Grass Bag
1
80 M60.0101.0406 Height Adjustment Handle
1
35 M40.1000.0000 Motor Assembly
1
81 01.05.0034 Cotter 3*20
1
36 M60.0103.0008 Switch Cord
1
82 M60.0101.0305 Lower Fixing Sleeve
1
37 M60.0101.0601 Rear Discharge Cover
1
83 01.01.4395 Screws ST4.2*16
22
38 M60.0101.0011 Rear Shield
1
84 M60.0101.0101 Front Cover
1
39 M60.0104.0002 Lower Cover of Safety Switch Box
1
85 M60.0101.0102 Handle of Front Cover
1
40 M60.0104.0004 Fixure Plate
1
86 M60.0101.0103 Base of Front Cover
1
41 01.01.1391 Screws ST4*10
6
87 M60.0101.0201 Front Wheel Axle
1
42 M60.0104.0003 Self-Locking Slider
1
88 M60.0101.0204 Flat Clamps
2
43 02.33.119 Terminals
2
89 M60.0101.0006 Fan
1
44 J36.0201.0008 Trigger Spring
1
90 M60.0101.0007 Cutting Blade
1
45 M60.0104.0001 Upper Cover of Safety Switch Box
1
91 M60.0101.0700 Blade Bolt
1
46 01.01.1276 Screws ST2.9*12
4
AVERTISSEMENT : Pour réduire le risque de blessure, l’utilisateur doit lire et
doit comprendre ce manuel de l’opérateur avant de fonctionner cet outil.
CONSERVER CE MANUEL POUR FUTURE RÉFÉRENCE
888-552-8665
LIGNE D’ASSISTANCE
SANS FRAIS:
WWW.POWERSMITHPRODUCTS.COM
PLM14021H
TONDEUSE À GAZON DE 53,3 CM,
40 V MAX. AU LITHIUM-ION
Operator's Manual
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