Grizzly G0644 Owner's manual

Brand: Grizzly

Model: G0644

Type: Owner's manual

MODEL G0644

15" OPEN-END

WIDE BELT SANDER

OWNER'S MANUAL

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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

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4HISMANUALPROVIDESCRITICALSAFETYINSTRUCTIONSONTHEPROPERSETUP

OPERATIONMAINTENANCEANDSERVICEOFTHISMACHINEEQUIPMENT

&AILURETOREADUNDERSTANDANDFOLLOWTHEINSTRUCTIONSGIVENINTHIS

MANUALMAYRESULTINSERIOUSPERSONALINJURYINCLUDINGAMPUTATION

ELECTROCUTIONORDEATH

4HEOWNEROFTHISMACHINEEQUIPMENTISSOLELYRESPONSIBLEFORITS

SAFEUSE4HISRESPONSIBILITYINCLUDESBUTISNOTLIMITEDTOPROPER

INSTALLATIONINASAFEENVIRONMENTPERSONNELTRAININGANDUSAGE

AUTHORIZATIONPROPERINSPECTIONANDMAINTENANCEMANUALAVAILABILITY

ANDCOMPREHENSIONAPPLICATIONOFSAFETYDEVICESBLADECUTTERINTEG

RITYANDTHEUSAGEOFPERSONALPROTECTIVEEQUIPMENT

4HEMANUFACTURERWILLNOTBEHELDLIABLEFORINJURYORPROPERTYDAMAGE

FROMNEGLIGENCEIMPROPERTRAININGMACHINEMODIFICATIONSORMISUSE

3OMEDUSTCREATEDBYPOWERSANDINGSAWINGGRINDINGDRILLINGAND

OTHERCONSTRUCTIONACTIVITIESCONTAINSCHEMICALSKNOWNTOTHE3TATE

OF#ALIFORNIATOCAUSECANCERBIRTHDEFECTSOROTHERREPRODUCTIVE

HARM3OMEEXAMPLESOFTHESECHEMICALSARE

s ,EADFROMLEADBASEDPAINTS

s #RYSTALLINESILICAFROMBRICKSCEMENTANDOTHERMASONRYPRODUCTS

s !RSENICANDCHROMIUMFROMCHEMICALLYTREATEDLUMBER

9OURRISKFROMTHESEEXPOSURESVARIESDEPENDINGONHOWOFTENYOU

DOTHISTYPEOFWORK4OREDUCEYOUREXPOSURETOTHESECHEMICALS

7ORKINAWELLVENTILATEDAREAANDWORKWITHAPPROVEDSAFETYEQUIP

MENTSUCHASTHOSEDUSTMASKSTHATARESPECIALLYDESIGNEDTOFILTER

OUTMICROSCOPICPARTICLES

Table of Contents

SECTION 5: ACCESSORIES ......................... 26

SECTION 6: MAINTENANCE ......................... 27

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SECTION 7: SERVICE ................................... 29

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WARRANTY AND RETURNS ........................ 49

INTRODUCTION ............................................... 2

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SECTION 3: SETUP ....................................... 11

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INTRODUCTION

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Contact Info

Machine Description

Manual Accuracy

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NOTICE

If you have never used this type of machine or equipment before, WE STRONGLY RECOMMEND

that you read books, trade magazines, or get formal training before beginning any projects.

Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents

caused by lack of training.

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MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0644 15" 3 HP OPEN END WIDE-BELT SANDER

Product Dimensions:

Weight.............................................................................................................................................................. 418 lbs.

Length/Width/Height....................................................................................................................... 40 x 24 x 62-1/2 in.

Foot Print (Length/Width)................................................................................................................. 22-1/2 x 17-1/2 in.

Shipping Dimensions:

Carton #1

Type................................................................................................................................................... Cardboard

Content.................................................................................................................................................. Machine

Weight.................................................................................................................................................... 394 lbs.

Length/Width/Height................................................................................................................... 44 x 26 x 29 in.

Carton #2

Type................................................................................................................................................... Cardboard

Content...................................................................................................................................................... Stand

Weight...................................................................................................................................................... 66 lbs.

Length/Width/Height................................................................................................................... 24 x 19 x 27 in.

Electrical:

Switch........................................................................................... Magnetic Switch with Thermal Overload Protection

Switch Voltage...................................................................................................................................................... 220V

Cord Length...................................................................................................................................................... 6-1/2 ft.

Cord Gauge....................................................................................................................................................14 guage

Minimum Circuit Size........................................................................................................................................ 20 amp

Plug Included............................................................................................................................................................No

Motors:

Sanding Drum

Type.................................................................................................................. TEFC Capacitor Start Induction

Horsepower.................................................................................................................................................3 HP

Voltage........................................................................................................................................................220V

Prewired......................................................................................................................................................220V

Phase........................................................................................................................................................ Single

Amps.............................................................................................................................................................14A

Speed.................................................................................................................................................1725 RPM

Cycle..........................................................................................................................................................60 Hz

Number Of Speeds........................................................................................................................................... 1

Power Transfer ................................................................................................................................Direct Drive

Bearings.......................................................................................................................... Sealed and Lubricated

Machine Data Sheet

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Conveyor Feed

Type.................................................................................................................... Direct Current Variable Speed

Horsepower............................................................................................................................................1/10 HP

Voltage.................................................................................................................................................. 220VDC

Prewired................................................................................................................................................ 220VDC

Phase........................................................................................................................................................ Single

Amps...............................................................................................................................................................1A

Speed..............................................................................................................................................10 - 34 RPM

Cycle..........................................................................................................................................................60 Hz

Number Of Speeds........................................................................................................................................... 1

Power Transfer .....................................................................................................................................Gearbox

Bearings.......................................................................................................................... Sealed and Lubricated

Main Specifications:

Operation Information

No Of Sanding Heads....................................................................................................................................... 1

Maximum Board Width............................................................................................................................... 15 in.

Minimum Board Width.................................................................................................................................. 2 in.

Maximum Board Thickness.......................................................................................................................... 6 in.

Minimum Board Thickness........................................................................................................................ 1/4 in.

Minimum Board Length................................................................................................................................ 6 in.

Sanding Belt Speed............................................................................................................................1850 FPM

Sanding Drums Speed....................................................................................................................... 1850 FPM

Conveyor Feed Rate......................................................................................................................... 5 - 17 FPM

Sanding Belt Length................................................................................................................................... 48 in.

Sanding Belt Width.....................................................................................................................................16 in.

Drum Information

Infeed Sanding Drum Type..................................................................................................................... Rubber

Infeed Sanding Drum Size........................................................................................................................... 4 in.

Construction

Conveyor Belt Construction.................................................................................................Heavy-Duty Rubber

Body Construction.......................................................................................................................................Steel

Base Construction.......................................................................................................................................Steel

Paint............................................................................................................................................... Powder Coat

Other Related Information

Floor To Belt Height................................................................................................................................... 30 in.

Belt Tracking...................................................................................................................................... Pneumatic

Sanding Belt Tension......................................................................................................................... Pneumatic

No Of Pressure Rollers..................................................................................................................................... 2

Pressure Roller Type.................................................................................................................................. Steel

Pressure Roller Size..................................................................................................................................3/4 in.

Conveyor Belt Length.................................................................................................................................21 in.

Conveyor Belt Width...................................................................................................................................15 in.

Belt Roller Size.............................................................................................................................................4 in.

No Of Dust Ports............................................................................................................................................... 1

Dust Port Size.............................................................................................................................................. 4 in.

Air Requirement....................................................................................................................................... 57 PSI

Mobile Base............................................................................................................................ G7315Z, G8685Z

Other Specifications:

Country Of Origin ..............................................................................................................................................Taiwan

Warranty ............................................................................................................................................................ 1 Year

Serial Number Location ....................................................................................................................ID Label on Front

Assembly Time .................................................................................................................................................. 1 hour

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Safety Instructions for Machinery

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3. ALWAYS WEAR A NIOSH APPROVED

RESPIRATOR WHEN OPERATING

MACHINERY THAT PRODUCES DUST.

BdhiineZhd[YjhilddY!bZiVa!ZiX#XVc

XVjhZhZkZgZgZhe^gVidgn^aacZhhZh#

For Your Own Safety, Read Instruction

Manual Before Operating this Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This

manual uses a series of symbols and signal words intended to convey the level of importance

of the safety messages. The progression of symbols is described below. Remember that safety

messages by themselves do not eliminate danger and are not a substitute for proper accident

prevention measures.

Indicates a potentially hazardous situation which, if not avoided,

MAY result in minor or moderate injury. It may also be used to alert

against unsafe practices.

Indicates a potentially hazardous situation which, if not avoided,

COULD result in death or serious injury.

Indicates an imminently hazardous situation which, if not avoided,

WILL result in death or serious injury.

This symbol is used to alert the user to useful information about

proper operation of the machine.

NOTICE

Safety Instructions for Machinery

SECTION 1: SAFETY

"-"

BdYZa<%+))B[\#.$%- 



7. ONLY ALLOW TRAINED AND PROP-

ERLY SUPERVISED PERSONNEL TO

OPERATE MACHINERY. BV`Z hjgZ

deZgVi^dc^chigjXi^dchVgZhV[ZVcYXaZVgan

jcYZghiddY#

8. KEEP CHILDREN/VISITORS AWAY.

@ZZe Vaa X]^aYgZc VcY k^h^idgh VlVn [gdb

bVX]^cZgn# L]Zc bVX]^cZ ^h cdi ^c jhZ!

Y^hXdccZXi ^i [gdb edlZg! adX` ^i dji! dg

Y^hVWaZ i]Z hl^iX] id bV`Z ^i Y^[[^Xjai [dg

jcVji]dg^oZYeZdeaZidhiVgii]ZbVX]^cZ#

9. UNATTENDED OPERATION. AZVk^c\

bVX]^cZ jcViiZcYZY l]^aZ ^ih gjcc^c\

\gZVian^cXgZVhZhi]Zg^h`d[VcVXX^YZcidg

egdeZginYVbV\Z#IjgcbVX]^cZOFFVcY

VaadlVaabdk^c\eVgihidXdbZidVXdb"

eaZiZhideWZ[dgZlVa`^c\VlVn#

10. DO NOT USE IN DANGEROUS

ENVIRONMENTS. 9D CDI jhZ bVX]^c"

Zgn ^c YVbe! lZi adXVi^dch! dg l]ZgZ Vcn

[aVbbVWaZdgcdm^djh[jbZhbVnZm^hi#

11. KEEP WORK AREA CLEAN AND WELL

LIGHTED. 8ajiiZgVcYYVg`h]VYdlhbVn

XVjhZVXX^YZcih#

12. USE A GROUNDED POWER SUPPLY

RATED FOR THE MACHINE AMPERAGE.

<gdjcYZYXdgYhb^c^b^oZh]dX`]VoVgYh#

DeZgVi^c\bVX]^cZdcVc^cXdggZXih^oZd[

X^gXj^i^cXgZVhZhg^h`d[[^gZ#

13.

ALWAYS DISCONNECT FROM POWER

SOURCE BEFORE SERVICING

MACHINERY#BV`ZhjgZhl^iX]^h^c

D;;



edh^i^dcWZ[dgZgZXdccZXi^c\#

14. MAINTAIN MACHINERY WITH CARE.

@ZZeWaVYZhh]VgeVcYXaZVc[dgWZhiVcY

hV[ZhieZg[dgbVcXZ#;daadl^chigjXi^dch[dg

ajWg^XVi^c\VcYX]Vc\^c\VXXZhhdg^Zh#

15. MAKE SURE GUARDS ARE IN PLACE

AND WORK CORRECTLY BEFORE

USING MACHINERY.

Safety Instructions for Machinery

16. REMOVE CHUCK KEYS OR ADJUSTING

TOOLS. BV`Z V ]VW^i d[ cZkZg aZVk^c\

X]jX``Znhdgdi]ZgVY_jhibZciiddah^c$dc

i]ZbVX]^cZ·ZheZX^VaancZVghe^cYaZh

17. DAMAGED MACHINERY.8]ZX`[dgW^cY"

^c\ dg b^hVa^\cZY eVgih! Wgd`Zc eVgih!

addhZ Wdaih! di]Zg XdcY^i^dch i]Vi bVn

^beV^gbVX]^cZdeZgVi^dc#6alVnhgZeV^gdg

gZeaVXZYVbV\ZYeVgihWZ[dgZdeZgVi^dc#

18. DO NOT FORCE MACHINERY. Ldg` Vi

i]ZheZZY[dgl]^X]i]ZbVX]^cZdgVXXZh"

hdgnlVhYZh^\cZY#

19. SECURE WORKPIECE. JhZ XaVbeh dg

Vk^hZ id ]daY i]Z ldg`e^ZXZ l]ZcegVXi^"

XVa# 6 hZXjgZY ldg`e^ZXZ egdiZXih ndjg

]VcYhVcY[gZZhWdi]]VcYhiddeZgViZi]Z

bVX]^cZ#

20. DO NOT OVERREACH.BV^ciV^chiVW^a^in

VcY WVaVcXZ Vi Vaa i^bZh l]Zc deZgVi^c\

bVX]^cZ#

21. MANY MACHINES CAN EJECT

WORKPIECES TOWARD OPERATOR.

@cdlVcYVkd^YXdcY^i^dchi]ViXVjhZi]Z

ldg`e^ZXZid`^X`WVX`#

22. STABLE MACHINE. BVX]^cZh i]Vi bdkZ

Yjg^c\ deZgVi^dch \gZVian ^cXgZVhZ i]Z

g^h` d[ ^c_jgn VcY adhh d[ Xdcigda# KZg^[n

bVX]^cZh VgZ hiVWaZ$hZXjgZ VcY bdW^aZ

WVhZh^[jhZYVgZadX`ZYWZ[dgZhiVgi^c\#

23. CERTAIN DUST MAY BE HAZARDOUS

id i]Z gZhe^gVidgn hnhiZbh d[ eZdeaZ VcY

Vc^bVah!ZheZX^Vaan[^cZYjhi#7ZVlVgZd[

i]Z ineZ d[ Yjhi ndj VgZ ZmedhZY id VcY

ValVnhlZVgVgZhe^gVidgYZh^\cZYid[^aiZg

i]ViineZd[Yjhi#

24. EXPERIENCING DIFFICULTIES. >[ Vi

Vcn i^bZ ndj VgZ ZmeZg^ZcX^c\ Y^[[^Xjai^Zh

eZg[dgb^c\ i]Z ^ciZcYZY deZgVi^dc! hide

jh^c\i]ZbVX]^cZ8dciVXidjgIZX]c^XVa

Hjeedgi9ZeVgibZciVi*,%*)+".++(#

BdYZa<%+))B[\#.$%- 

"."

No list of safety guidelines can be complete. Every shop environment is different. Always con-

sider safety first, as it applies to your individual working conditions. Use this and other machin-

ery with caution and respect. Failure to do so could result in serious personal injury, damage to

equipment, or poor work results.

Safety Instructions for Wide Belt Sanders

1. READ THIS MANUAL.I]^hbVcjVaXdc"

iV^chegdeZgdeZgVi^c\VcYhV[ZinegdXZ"

YjgZh[dgi]^hbVX]^cZ#

2. KICKBACK. @^X`WVX` ^h ine^XVaan YZ[^cZY

Vh i]Z ]^\]"heZZY Zmejah^dc d[ hidX` [gdb

i]Z bVX]^cZ# @^X`WVX` XVc XVjhZ hZg^djh

eZghdcVa ^c_jgn id i]Z deZgVidg dg WnhiVcY"

Zgh# Until you have a clear understanding

how kickback can occur when using this

machine, DO NOT operate this sander!

3. WORKPIECE FEED RATE. ?Vbb^c\ i]Z

ldg`e^ZXZ ^cid i]Z hVcYZg dg V\V^chi i]Z

hVcY^c\WZaiXVcXVjhZ^iid`^X`WVX`^cidi]Z

deZgVidg# 6alVnh [^gban ]daY i]Z ldg`e^ZXZ

VcYZVhZ^i^cidi]ZhVcYZgVii]ZhVbZgViZ

Vhi]ZXdckZndg#

4. AVOIDING ENTANGLEMENT. 7ZXdb^c\

ZciVc\aZY ^c i]Z bdk^c\ eVgih d[ i]^h

bVX]^cZ XVc XVjhZ e^cX]^c\ VcY Xgjh]^c\

^c_jg^Zh# Id Vkd^Y i]ZhZ ]VoVgYh! 9D CDI

lZVgaddhZXadi]^c\!\adkZh!dg_ZlZagn!VcY

i^ZWVX`adc\]V^g#@ZZeVaa\jVgYh^ceaVXZ!

VcYXVW^cZiYddghXadhZYVcYhZXjgZ#

5. HAND PLACEMENT. I]ZhVcY^c\WZaiXVc

gZbdkZ V aVg\Z Vbdjci d[ [aZh] ^c V [Zl

hZXdcYh# 6alVnh `ZZe ]VcYh VlVn [gdb

i]Z hVcY^c\ WZai# 6kd^Y e^cX]^c\ ^c_jg^Zh

Wn cZkZg ejii^c\ ndjg ]VcY WZilZZc i]Z

ldg`e^ZXZVcYi]ZbVX]^cZ#

6. UNATTENDED MACHINE. I]ZgZ^hg^h`d[

jc^ciZci^dcVa XdciVXi l^i] i]Z hVcY^c\ WZai

l]Zc^i^hgjcc^c\!gZhjai^c\^chZg^djh^c_jgn#

CZkZg aZVkZ i]^h bVX]^cZ gjcc^c\ jcVi"

iZcYZY#

7. WORKPIECE QUANTITY. 6 [Vhi"bdk^c\

ldg`e^ZXZ Z_ZXiZY [gdb i]Z hVcYZg XdjaY

hZg^djhan^c_jgZVcndcZhiVcY^c\cZVg#CZkZg

hVcYilddgbdgZldg`e^ZXZhh^YZ"Wn"h^YZ#

H^cXZ ldg`e^ZXZh VgZ cZkZg ZmVXian i]Z

hVbZi]^X`cZhh!dcZd[i]ZbbVnWZi]gdlc

[gdbi]ZhVcYZgViV]^\]gViZd[heZZY#

8. WORKPIECE INSPECTION. CV^ah! hiV"

eaZh! `cdih! dg di]Zg ^beZg[ZXi^dch ^c i]Z

ldg`e^ZXZ XVc WZ Y^hadY\ZY VcY i]gdlc

[gdbi]ZhVcYZgViV]^\]gViZd[heZZY^cid

i]ZdeZgVidgdgWnhiVcYZgh#CZkZgViiZbeiid

hVcYhidX`i]Vi]Vh^beZg[ZXi^dchdgZbWZY"

YZY[dgZ^\cdW_ZXih#

9. BODY PLACEMENT. >c XVhZ d[ `^X`WVX`!

Vkd^Y eZghdcVa ^c_jgn Wn ValVnh `ZZe^c\

ndjgWdYnidi]Zh^YZd[i]ZhVcY^c\eVi]#

10. WORKPIECE SIZE. 6iiZbei^c\ id hVcY

hidX` i]Vi ^h i]^ccZg! cVggdlZg! dg h]dgiZg

i]Vc ^h gZXdbbZcYZY ^c i]^h bVcjVa XVc

XVjhZ`^X`WVX`dgYVbV\Zidi]ZbVX]^cZ#

6alVnh bV`Z hjgZ i]Z ldg`e^ZXZ ^h VWdkZ

i]Z b^c^bjb h^oZ gZfj^gZbZcih [dg i]^h

hVcYZg#

11. POWER DISCONNECT. 6XX^YZciVa hiVgi

je dg XdciVXi l^i] a^kZ l^g^c\ XdjaY gZhjai

^chZg^djheZghdcVa^c_jgndgYZVi]#6alVnh

Y^hXdccZXi i]Z hVcYZg [gdb edlZg l]Zc

X]Vc\^c\i]ZhVcY^c\WZai!eZg[dgb^c\bV^c"

iZcVcXZ!dghZgk^X^c\i]ZbVX]^cZ#

12. EXPERIENCING DIFFICULTY. >[ Vi Vcn

i^bZ ndj VgZ ZmeZg^ZcX^c\ Y^[[^Xjai^Zh eZg"

[dgb^c\ i]Z ^ciZcYZY deZgVi^dc! hide jh^c\

i]ZbVX]^cZ8dciVXidjgIZX]c^XVaHjeedgi

9ZeVgibZciVi*,%*)+".++(#

"&%"

BdYZa<%+))B[\#.$%- 

220V Single-Phase

Operation

Full Load Amperage Draw

Bdidg9gVlVi''%K############################### &*6beh

Power Supply Circuit Requirements

I]ZedlZghjeeanX^gXj^i[dgndjgbVX]^cZBJHI

WZ \gdjcYZY VcY gViZY [dg i]Z VbeZgV\Z \^kZc

WZadl#CZkZggZeaVXZVX^gXj^iWgZV`ZgdcVcZm^hi"

^c\ X^gXj^i l^i] dcZ d[ ]^\]Zg VbeZgV\Z l^i]dji

Xdchjai^c\VfjVa^ÃZYZaZXig^X^VcidZchjgZXdbea^"

VcXZl^i]l^g^c\XdYZh#If you are unsure about

the wiring codes in your area or you plan to

connect your machine to a shared circuit, con-

sult a qualified electrician.

B^c^bjb''%K8^gXj^i########################### '%6beh

Extension Cords

Jh^c\ZmiZch^dcXdgYhbVngZYjXZi]Za^[Zd[i]Z

bdidg# >chiZVY!eaVXZ i]Z bVX]^cZcZVgV edlZg

hdjgXZ#>[ndjbjhijhZVcZmiZch^dcXdgY/

 JhZVi aZVhi V &' \Vj\ZXdgY i]Vi YdZh cdi

ZmXZZY*%[ZZi^caZc\i]

 I]ZZmiZch^dcXdgYbjhiVahd]VkZV\gdjcY

l^gZVcYeaj\e^c#

 6fjVa^[^ZYZaZXig^X^VcBJHIh^oZXdgYhdkZg

*%[ZZiadc\idegZkZcibdidgYVbV\Z#

Figure 3.C:B6+"'%eaj\VcYgZXZeiVXaZ#

SECTION 2: CIRCUIT REQUIREMENTS

Serious personal injury could occur if you

connect the machine to power before com-

pleting the setup process. DO NOT connect

the machine to the power until instructed

later in this manual.

Electrocution or fire could

result if machine is not

grounded and installed in

compliance with electrical

codes. Compliance MUST

be verified by a qualified

electrician!

Power Connection Device

I]ZineZd[eaj\gZfj^gZYidXdccZXindjgbVX]^cZ

idedlZgYZeZcYhdci]ZineZd[hZgk^XZndjXjg"

gZcian ]VkZ dg eaVc id ^chiVaa# LZ gZXdbbZcY

jh^c\i]Zeaj\h]dlc^cFigure 3#

BdYZa<%+))B[\#.$%- 

"&&"

Wear safety glasses dur-

ing the entire setup pro-

cess!

This machine presents

serious injury hazards

to untrained users. Read

through this entire manu-

al to become familiar with

the controls and opera-

tions before starting the

machine!

SECTION 3: SETUP

I]Z [daadl^c\VgZcZZYZYidXdbeaZiZi]Z hZije

egdXZhh!WjiVgZcdi^cXajYZYl^i]ndjgbVX]^cZ/

Description Qty

 6hh^hiVci##################################################### &

 HV[Zin<aVhhZh[dgZVX]eZghdc############## &

 LgZcX]

¿'################################################## &

 9jhi8daaZXi^dcHnhiZb############################## &

 )9jhi=dhZaZc\i]VhcZZYZY############### &

 )=dhZ8aVbe########################################### &

 6^g8dbegZhhdg########################################## &

 6^g=dhZaZc\i]VhcZZYZY###################### &

 ;dg`a^[iB^c^bjbGVi^c\d[&%%%aWh######## &

Needed for Setup

Ndjg bVX]^cZ lVh XVgZ[jaan eVX`V\ZY [dg hV[Z

igVchedgiVi^dc# GZbdkZ i]Z eVX`V\^c\ bViZg^Vah

[gdb VgdjcY ndjg bVX]^cZ VcY ^cheZXi ^i# >[ ndj

Y^hXdkZgi]ZbVX]^cZ^hYVbV\ZY!please imme-

diately call Customer Service at (570) 546-9663

for advice.

HVkZi]ZXdciV^cZghVcYVaaeVX`^c\bViZg^Vah[dg

edhh^WaZ ^cheZXi^dc Wn i]Z XVgg^Zg dg ^ih V\Zci#

Otherwise, filing a freight claim can be difficult.

L]ZcndjVgZXdbeaZiZanhVi^h[^ZYl^i]i]ZXdcY^"

i^dcd[ndjgh]^ebZci!^ckZcidgni]ZXdciZcih#

Unpacking

This machine and its com-

ponents are very heavy.

Get lifting help or use

power lifting equipment

such as a forklift to move

heavy items.

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BdYZa<%+))B[\#.$%- 

Inventory

I]Z[daadl^c\^hVYZhXg^ei^dcd[i]ZbV^cXdbed"

cZcihh]^eeZYl^i]ndjgbVX]^cZ#AVni]ZXdbed"

cZcihdjiid^ckZcidgni]Zb#

Note: If you can't find an item on this list, check

the mounting location on the machine or examine

the packaging materials carefully. Occasionally

we pre-install certain components for shipping

purposes.

Box 1: (Figure 4) Qty

A. HVcY^c\6hhZbWan###################################### &

B. HVcY^c\7Zai&+m)-cdih]dlc########### &

C. 8dckZndg;gdciGdaaZg<jVgYcdih]dlc# &

Box 2: (Figure 5) Qty

D. 8VW^cZiHiVcY############################################# &

Hardware Bag (Not Shown)

 BVX]^cZ;ZZi

(

¿-"&+m'############################ )

 =ZmCjih

(

¿-"&+BVX]^cZ;ZZi################# )

 ;aViLVh]Zgh

(

¿-BVX]^cZ;ZZi############### -

 =Zm7daihB-"&#'*m'*6hhZbWan$HiVcY)

 ;aViLVh]Zgh-bb6hhZbWan$HiVcY######## )

>[ Vcn cdcegdeg^ZiVgn eVgih VgZ b^hh^c\ Z#\# V

cjidg VlVh]Zg!lZl^aa\aVYangZeaVXZi]Zb0dg

[dgi]ZhV`Zd[ZmeZY^ZcXn!gZeaVXZbZcihXVcWZ

dWiV^cZYVindjgadXVa]VgYlVgZhidgZ#

SUFFOCATION HAZARD!

Immediately discard all plas-

tic bags and packing materi-

als to eliminate choking/suf-

focation hazards for children

and animals.

Figure 5.BdYZa<%+))Wdm'^ckZcidgn#

Figure 4.BdYZa<%+))Wdm&^ckZcidgn#

BdYZa<%+))B[\#.$%- 

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Floor Load

GZ[Zgidi]ZMachine Data SheetdcPage 5[dg

i]Z lZ^\]i VcY [ddieg^ci heZX^[^XVi^dch d[ ndjg

bVX]^cZ# HdbZ gZh^YZci^Va [addgh bVn gZfj^gZ

VYY^i^dcVa gZ^c[dgXZbZci id hjeedgi Wdi] i]Z

bVX]^cZVcYdeZgVidg#

Placement Location

8dch^YZg Zm^hi^c\VcY Vci^X^eViZY cZZYh! h^oZd[

bViZg^VaidWZegdXZhhZYi]gdj\]ZVX]bVX]^cZ!

VcY heVXZ [dg Vjm^a^Vgn hiVcYh! ldg` iVWaZh dg

di]ZgbVX]^cZgnl]ZcZhiVWa^h]^c\VadXVi^dc[dg

ndjgcZlbVX]^cZ#HZZFigure 7[dgi]Zb^c^bjb

ldg`^c\XaZVgVcXZh#

Children and visitors may be

seriously injured if unsuper-

vised around this machine.

Lock entrances to the shop

or disable start switch or

power connection to prevent

unsupervised use.

Site Considerations

Figure 7.B^c^bjbldg`^c\XaZVgVcXZh#

3ANDING0ATH

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W

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W

)%

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')

V

BVX]^cZ9^bZch^dch

W

;ddieg^ci

I]Z jceV^ciZY hjg[VXZh VgZ XdViZY l^i] V lVmn

d^aidegZkZciXdggdh^dcYjg^c\h]^ebZci#GZbdkZ

i]^h egdiZXi^kZ XdVi^c\ l^i] V hdakZci XaZVcZg dg

YZ\gZVhZg!hjX]Vhh]dlc^cFigure 6#;dgi]dg"

dj\]XaZVc^c\!hdbZeVgihbjhiWZgZbdkZY#

For optimum performance, clean all moving

parts or sliding contact surfaces. 6kd^Y X]ad"

g^cZ"WVhZY hdakZcih! hjX] Vh VXZidcZ dg WgV`Z

eVgih XaZVcZg i]Vi bVn YVbV\Z eV^ciZY hjg[VX"

Zh#6alVnh[daadli]ZbVcj[VXijgZg»h^chigjXi^dch

l]Zcjh^c\VcnineZd[XaZVc^c\egdYjXi#

Clean Up

Gasoline and petroleum

products have low flash

points and can explode

or cause fire if used to

clean machinery. DO

NOT use these products

to clean the machinery.

Many cleaning solvents

are toxic if inhaled.

Minimize your risk by only

using these products in a

well ventilated area.

G2544—Solvent Cleaner & Degreaser

H9692—Orange Power Degreaser

<gZViegdYjXih[dggZbdk^c\h]^ee^c\\gZVhZ#

Figure 6. 8aZVcZg$YZ\gZVhZghVkV^aVWaZ[gdb

<g^ooan#

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Moving &

Assembling Sander

The Model G0644 is a

heavy machine. Serious

personal injury may occur

if safe moving methods

are not used. To be safe,

get assistance and use

power equipment to move

the shipping boxes and

remove the machine from

the boxes.

To move the machine:

1. L^i]Vhh^hiVcXZ!ijgci]ZXVW^cZihiVcYjeh^YZ

YdlcdcVegdiZXi^kZe^ZXZd[XVgYWdVgY#

2. EaVXZ dcZ

(

¿- [aVi lVh]Zg dcid ZVX] d[ i]Z

[djg bdjci^c\ [ZZi! i]Zc ^chZgi i]Z hijYh d[

i]Z[ZZii]gdj\]i]Z[djgbdjci^c\]daZhhZZ

Figure 8#

Figure 8.Bdjci^c\[ZZi^chiVaaZYdcidi]Z

XVW^cZihiVcY#

3. HZXjgZi]Zbdjci^c\[ZZil^i]i]ZgZbV^c^c\

(

¿-[aVilVh]ZghVcY

(

¿-"&+]Zmcjih!i]Zcijgc

i]ZXVW^cZidkZgVcYeaVXZ^i^ci]ZegZeVgZY

adXVi^dc#

4. JcWdaii]ZhVcYZgVhhZbWan [gdb i]ZeVaaZi!

i]Zc ]VkZ ndjg Vhh^hiVci hiZVYn i]Z hVcYZg

VhhZbWanVhndjeaVXZ i]Z [dg`a^[i[dg`h^cV

hiVWaZedh^i^dcjcYZgi]ZXdckZndg!Vhh]dlc

^cFigure 9#

Figure 9.;dg`a^[i[dg`hedh^i^dcZYjcYZghVcY^c\

VhhZbWan#

5. A^[iVcYbdkZi]ZhVcYZgVhhZbWan^cidedh^"

i^dcdkZgi]ZXVW^cZihiVcYhdi]Vii]Zbdjci"

^c\]daZha^cZje#

6. HZXjgZi]ZhVcY^c\VhhZbWanidi]ZXVW^cZi

hiVcYl^i]i]Z)B-"&#'*m'*]ZmWdaihVcY

-bb[aVilVh]ZghhZZFigures 10–11#

Figure 10.HVcY^c\VhhZbWanbdjci^c\WgVX`Zih

VcY[gdcigdaaZg\jVgY#

m'

;gdci

GdaaZg

<jVgY

BdYZa<%+))B[\#.$%- 

"&*"

7. GZbdkZi]Z)&%"')m($-XVehXgZlhVcY

[aVi lVh]Zgh [gdb i]Z [gdci d[ i]Z XdckZndg!

ha^YZi]ZXdckZndg[gdcigdaaZg\jVgYdcidi]Z

XdckZndg!VcYhZXjgZ^il^i]i]ZXVehXgZlh

VcY[aVilVh]ZghhZZFigure 10`#

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aZ[ih^YZd[i]ZbVX]^cZ!VcYgZbdkZi]ZgZY

h]^ee^c\ WgVXZ hZXjg^c\ i]Z hVcY^c\ Ygjb

VcYi]ZXdckZndgVhhZbWanhZZFigure 12#

Figure 12.AdXVi^dcd[i]Zh]^ee^c\WgVXZ#

Figure 11.HVcY^c\VhhZbWanbdjci^c\adXVi^dch

dci]Zg^\]ih^YZ#

m'

9. 8dccZXi V hdjgXZ d[ XdbegZhhZY V^g id i]Z

V^g gZ\jaVidg ^caZi kVakZ dc i]Z WVX` d[ i]Z

bVX]^cZ#

 Note: The source of compressed air must

provide a steady supply of clean, dry air at 57

PSI or more, not to exceed 120 PSI.

Exceeding 120 PSI may result in unpredict-

able operation of the sander and damage to

the pneumatic system.

10. A^[i je dc i]Z V^g gZ\jaVidg VY_jhi^c\ `cdW

hZZFigure 13!VcYijgci]Z`cdWhdi]Vii]Z

V^gegZhhjgZY^VagZVYh*,EH>!i]Zcejh]i]Z

VY_jhi^c\`cdWYdlcidadX`i]ZhZii^c\#

Figure 13.6^ggZ\jaVidgjc^idcWVX`d[hVcYZg#

6^gEgZhhjgZ9^Va

6Y_jhi^c\

@cdW

6^g>caZiKVakZ

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BdYZa<%+))B[\#.$%- 

Dust Collection

To connect a dust collection hose:

1. ;^iV) Yjhi]dhZdkZgi]Z Yjhiedgidcide

d[i]ZbVX]^cZ!Vhh]dlc^cFigure 14!VcY

hZXjgZ^i^ceaVXZl^i]V]dhZXaVbe#

2. Ij\i]Z]dhZidbV`ZhjgZ^iYdZhcdiXdbZ

d[[# Note: A tight fit is necessary for proper

performance.

This sander creates substantial amount of

wood dust while operating. Failure to wear

a respirator rated for wood dust and use an

adequate dust collection system when oper-

ating this machine can result in short and

long-term respiratory illness.

Minimum CFM at Dust Port: 400 CFM

Do not confuse this CFM recommendation with

the rating of the dust collector. To determine

the CFM at the dust port, you must consider

these variables: (1) CFM rating of the dust col-

lector, (2) hose type and length between the

dust collector and the machine, (3) number

of branches or wyes, and (4) amount of other

open lines throughout the system. Explaining

how to calculate these variables is beyond the

scope of this manual. Consult an expert or pur-

chase a good dust collection "how-to" book.

Figure 14.9jhi]dhZViiVX]ZYidYjhiedgi#

Test Run

DcXZ i]Z VhhZbWan ^h XdbeaZiZ! iZhi gjc ndjg

bVX]^cZ id bV`Z hjgZ ^i gjch egdeZgan VcY ^h

gZVYn[dggZ\jaVgdeZgVi^dc#

I]Z iZhi gjc Xdch^hih d[ kZg^[n^c\ i]Z [daadl^c\/

&I]ZbdidghedlZgjeVcYgjcXdggZXian!'i]Z

:B:G<:C8NHIDEWjiidchV[Zin[ZVijgZldg`h

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bZX]Vc^hbldg`hXdggZXian#

>[! Yjg^c\ i]Z iZhi gjc! ndj XVccdi ZVh^an adXViZ

i]ZhdjgXZd[VcjcjhjVacd^hZdgk^WgVi^dc!hide

jh^c\ i]Z bVX]^cZ ^bbZY^ViZan! i]Zc gZk^Zl

TroubleshootingdcPage 29#

>[ ndj XVccdi [^cY V gZbZYn! XdciVXi djg IZX]

HjeedgiVi*,%*)+".++([dgVhh^hiVcXZ#

To test run the machine:

1. GZVYVcY[daadli]ZhV[Zin^chigjXi^dchVii]Z

WZ\^cc^c\d[i]ZbVcjVa!VcYbV`ZhjgZi]Z

bVX]^cZ^hhZijeegdeZgan#

2. 8aZVgVlVnVaaiddahVcYdW_ZXihjhZYYjg^c\

hZije#

3. 8dccZXiVXdbegZhhZY V^g hdjgXZ id i]Z V^g

gZ\jaVidg!VcYhZii]ZV^gegZhhjgZY^VaVi*,

EH>#

4. 8dc[^gbi]ZhVcY^c\WZai^h^chiVaaZY!iZch^dcZY

egdeZgangZ[ZgidSanding Belt Replacement

dc Page 21 [dg YZiV^aZY ^chigjXi^dch! VcY

i]Z hVcY^c\ WZai VXXZhh Yddg ^h XadhZY VcY

hZXjgZY#

5. 8dccZXii]ZbVX]^cZidi]ZedlZghdjgXZ·

i]ZEdlZgA^\]iaVbeh]djaYa^\]i#

BdYZa<%+))B[\#.$%- 

"&,"

%-%2'%.#934/0"UTTON

)

Figure 15.GZhZii^c\i]Z:B:G<:C8NHIDE

hl^iX]#

10. GZhZi i]Z :B:G<:C8N HIDE Wjiidc VcY

ijgci]ZhVcY^c\bdidgON#

 Note: The sanding motor must be ON before

the conveyor can be started.

11. Ijgci]ZXdckZndgONVcYkZg^[ni]Vi^ideZg"

ViZhXdggZXian#

12. Ijgci]ZXdckZndgWZaiOFF!VcYgZbdkZi]Z

hl^iX]Y^hVWa^c\`Zn!Vhh]dlc^cFigure 16#

6. Ejh] i]Z :B:G<:C8N HIDE Wjiidc ^c!

i]Zc il^hi ^i XadX`l^hZ hd ^i edeh dji# L]Zc

i]ZWjiidcedehdji!i]Zhl^iX]^hgZhZiVcY

gZVYn[dgdeZgVi^dchZZFigure 15#

7. Ejh]i]ZHVcY^c\BdidgDCWjiidc#

·L]Zc deZgVi^c\ XdggZXian! i]Z bVX]^cZ

gjchhbddi]anl^i] a^iiaZ dg cd k^WgVi^dc dg

gjWW^c\cd^hZh#

·>ckZhi^\ViZVcYXdggZXihigVc\ZdgjcjhjVa

cd^hZh dg k^WgVi^dch WZ[dgZ deZgVi^c\ i]Z

bVX]^cZ [jgi]Zg# 6alVnh Y^hXdccZXi i]Z

bVX]^cZ[gdbedlZgl]Zc^ckZhi^\Vi^c\dg

XdggZXi^c\ediZci^VaegdWaZbh#

Note: You will hear a metallic "thump" when

the sanding belt changes oscillation direction.

This noise is normal.

8. EgZhh i]Z :B:G<:C8N HIDE Wjiidc id

hidei]ZbVX]^cZ#

9. L>I=DJI gZhZii^c\ i]Z hl^iX]! egZhh i]Z

HVcY^c\ Bdidg DC Wjiidc# I]Z bVX]^cZ

h]djaYcdihiVgi#

·>[ i]Z bVX]^cZ YdZh cdi hiVgi! i]Z

:B:G<:C8NHIDEWjiidchV[Zin[ZVijgZ

^hldg`^c\XdggZXian#

·>[ i]Z bVX]^cZ YdZh hiVgi l^i] i]Z hide

Wjiidcejh]ZY^c!^bbZY^ViZanY^hXdccZXi

edlZgidi]ZbVX]^cZ#I]Z:B:G<:C8N

HIDEWjiidchV[Zin[ZVijgZ^hcdildg`^c\

XdggZXian# I]^h hV[Zin [ZVijgZ bjhi ldg`

egdeZganWZ[dgZegdXZZY^c\l^i]i]ZgZhid[

i]ZiZhigjc#8VaaIZX]Hjeedgi[dg]Zae#

Figure 16.GZbdk^c\hl^iX]`Zn[gdbXdckZndg

id\\aZhl^iX]#

13. IgnidhiVgii]ZXdckZndgWn[a^ee^c\i]Zid\\aZ

hl^iX]idi]ZDCedh^i^dc#

·>[ i]Z XdckZndg YdZh cdi hiVgi! i]Z hl^iX]

Y^hVWa^c\[ZVijgZ^hldg`^c\VhYZh^\cZY#

·>[i]ZXdckZndghiVgih!^bbZY^ViZanhidei]Z

bVX]^cZ# I]Z hl^iX] Y^hVWa^c\ [ZVijgZ ^h

cdi ldg`^c\ XdggZXian# I]^h hV[Zin [ZVijgZ

bjhildg`egdeZganWZ[dgZegdXZZY^c\l^i]

gZ\jaVg deZgVi^dch# 8Vaa IZX] Hjeedgi [dg

]Zae#

"&-"

BdYZa<%+))B[\#.$%- 

14. EgZhh i]Z :bZg\ZcXn Hide Wjiidc id ijgc

i]ZhVcY^c\ bdidgOFF, gZ"^chiVaai]Zhl^iX]

Y^hVWa^c\`Zn!VcYgZhZii]Z:bZg\ZcXnHide

Wjiidc#

15. 9^hXdccZXi i]Z XdbegZhhZY V^g [gdb i]Z

hVcYZgVcYViiZbeiidijgci]ZhVcY^c\bdidg

ON#

·>[i]ZbVX]^cZYdZhcdihiVgi!i]ZV^gegZh"

hjgZhV[Zinhl^iX]^hldg`^c\XdggZXian#

·>[i]ZbVX]^cZYdZhhiVgil^i]i]ZV^gegZh"

hjgZ Y^hXdccZXiZY! ^bbZY^ViZan Y^hXdc"

cZXi edlZg id i]Z bVX]^cZ# I]Z V^g egZh"

hjgZhV[Zinhl^iX]^hcdildg`^c\XdggZXian#

I]^h hV[Zin [ZVijgZ bjhi ldg` egdeZgan

WZ[dgZegdXZZY^c\l^i]i]ZgZhid[i]ZiZhi

gjc#8VaaIZX]Hjeedgi[dg]Zae#

;dg ndjg XdckZc^ZcXZ! i]Z VY_jhibZcih a^hiZY

WZadl ]VkZ WZZc eZg[dgbZY Vi i]Z [VXidgn VcY

cd[jgi]ZghZije^hgZfj^gZYiddeZgViZndjg

bVX]^cZ#

=dlZkZg!WZXVjhZd[i]ZbVcnkVg^VWaZh^ckdakZY

l^i] h]^ee^c\! hdbZ d[ i]ZhZ VY_jhibZcih bVn

cZZY id WZ gZeZViZY id ZchjgZ dei^bjb gZhjaih#

@ZZe i]^h ^c b^cY Vh ndj hiVgi id jhZ ndjg cZl

YgjbhVcYZg#

HiZe"Wn"hiZe ^chigjXi^dch [dg i]ZhZ VY_jhibZcih

XVc WZ [djcY ^c i]Z SERVICE hZXi^dc d[ i]^h

bVcjVa#

s 8dckZndg7ZaiIZch^dc^c\Page 31#

s 8dckZndg7ZaiIgVX`^c\Page 32#

s <^W6Y_jhibZciPage 32#

s HVcY^c\9gjb8dckZndgEVgVaaZa^hbPage

33#

 6^gEgZhhjgZHV[ZinHl^iX]Page 34#

 9Zei]D[8jiHV[Zin7VgPage 34#

 EgZhhjgZGdaaZghPage 35#

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Grizzly G0644 Owner's manual

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