IB-102-208P
xvii
TABLE OF CONTENTS
Section Page
I. DESCRIPTION........................................................................................................................... 1-1
1-1. Component Checklist of Typical System (Package Contents)........................................ 1-1
1-2. Model Number Matrix .................................................................................................... 1-1
1-3. System Overview............................................................................................................ 1-1
1-4. Model PVD 814 Specifications....................................................................................... 1-4
1-5. Storage Instructions ........................................................................................................1-6
II. INSTALLATION........................................................................................................................ 2-1
2-1. Overview......................................................................................................................... 2-1
2-2. Special Installation Considerations................................................................................. 2-1
2-3. Actuator Mounting Instructions ...................................................................................... 2-2
2-4. Air Supply Installation.................................................................................................... 2-3
2-5. Linkage Installation ........................................................................................................2-4
III. DVC5000 ELECTRONICS SETUP ........................................................................................ 3-1
3-1. Introduction..................................................................................................................... 3-1
IV. STARTUP CALIBRATION...................................................................................................... 4-1
4-1. Reverse Relay Calibration .............................................................................................. 4-1
4-2. DVC5000 Calibration ..................................................................................................... 4-1
V. TROUBLESHOOTING.............................................................................................................. 5-1
5-1. Overview......................................................................................................................... 5-1
5-2. Troubleshooting Chart .................................................................................................... 5-2
VI. PERIODIC MAINTENANCE .................................................................................................. 6-1
6-1. Overview......................................................................................................................... 6-1
6-2. Maintenance Schedule .................................................................................................... 6-1
6-3. General Cleaning and Lubrication .................................................................................. 6-1
6-4. Cylinder and Piston Cleaning and Lubrication ............................................................... 6-2
6-5. Air Lock Adjustment ...................................................................................................... 6-4
6-6. Mechanical Linkage Cleaning and Lubrication .............................................................. 6-4
VII. CORRECTIVE MAINTENANCE ........................................................................................... 7-1
7-1. Overview......................................................................................................................... 7-1
7-2. Cylinder Head Gaskets, Piston, and Rod Packing .......................................................... 7-1
7-3. Cylinder Replacement..................................................................................................... 7-3
7-4. Air Lock Diaphragm....................................................................................................... 7-4
7-5. Transfer Valve ................................................................................................................ 7-4
7-6. Reverse Relay ................................................................................................................. 7-6
7-7. DVC5000 Electronic Unit............................................................................................... 7-7
7-8. Shaft Bushings ................................................................................................................ 7-8