Xtreme P90L-1500 User & Installation Manual

P90L Online UPS

P90L-1500, 2000, 3000 Models

User & Installaon Manual

Xtreme Power Conversion Corporaon

P90L 1500–3000 User’s Manual

Page 2

Uninterrupble Power Supply

Table of Contents

Introducon.................................................................................................6

Product Descripon..................................................................................... 6

Double Conversion Online Technology............................................................................................6

Diagnosc Tests...............................................................................................................................7

System Conguraon...................................................................................7

Communicaon Connecons.......................................................................................................... 9

Emergency Power O (EPO) Port...................................................................................................10

Hardware Installaon Guide.......................................................................11

UPS Installaon.............................................................................................................................12

Starng the UPS............................................................................................................................17

Soware Installaon..................................................................................................................... 17

Operaons.................................................................................................18

Buon Operaon...........................................................................................................................18

LCD Panel.......................................................................................................................................18

Audible Alarms..............................................................................................................................20

Abbreviaons in LCD Display.........................................................................................................20

UPS Seng....................................................................................................................................21

Operang Mode Descripon.........................................................................................................25

Fault Reference Codes...................................................................................................................26

Warning Indicators........................................................................................................................27

Troubleshoong.........................................................................................28

Storage And Maintenance..........................................................................30

Storage..........................................................................................................................................30

Maintenance..................................................................................................................................30

Baeries.....................................................................................................30

Specicaons.............................................................................................31

Shipping List (UPS).....................................................................................32

Shipping List (Baery Pack)........................................................................32

Xtreme Power Conversion Corporaon

P90L 1500–3000 User’s Manual

Page 3

Uninterrupble Power Supply

Obtaining Service.......................................................................................33

Xtreme Power Conversion Limited Warranty..............................................34

Xtreme Power Conversion Load Protecon Policy.......................................35

Appendix A: P90-BP36, P90-BP48 & P90-BP72 User Guide..........................38

Important Safety Instrucons........................................................................................................38

Product Overview and Setup.........................................................................................................38

Type of Baery Required...............................................................................................................40

Baery Replacement.....................................................................................................................40

Wiring Diagram............................................................................................................................. 47

Storage & Maintenance.................................................................................................................50

Xtreme Power Conversion Corporaon

P90L 1500–3000 User’s Manual

Page 4

Uninterrupble Power Supply

Thank you for selecng this uninterrupble power supply (UPS). It provides you with protecon for connected

equipment. Please read this manual before installing the P90L-Series UPS models P90L-1500, P90L-2000 and P90L-

3000 as it provides important informaon that should be followed during installaon and maintenance of the UPS

and baeries, allowing you to correctly set up your system for the maximum safety and performance. Included is

informaon on customer support and service, if it is required. If you experience a problem with the UPS, please

refer to the Troubleshoong secon in this manual to correct the problem. If the problem is not corrected, please

collect informaon so that the Technical Support personnel can more eecvely assist you.

IMPORTANT SAFETY INSTRUCTIONS: (SAVE THESE INSTRUCTIONS)

CAUTION! (UPS having Internal Baeries): Risk of electrical shock – Hazardous live parts inside this unit are ener-

gized from the baery supply even when the input AC power is disconnected.

CAUTION! (No User serviceable Parts): Risk of electrical shock, do not remove cover. No user serviceable parts

inside. Refer servicing to qualied service personnel.

CAUTION! (Non-isolated Baery supply): Risk of electric shock, baery circuit is not isolated from AC input, haz-

ardous voltage may exist between baery terminals and ground. Test before touching.

WARNING! (Fuses): To reduce the risk of re, replace only with the same type and size of fuse.

WARNING! Unit intended for installaon in a controlled environment.

CAUTION! Do not dispose of baeries in a re, the baery may explode.

CAUTION! Do not open or mulate the baery, released electrolyte is harmful to the skin and eyes.

CAUTION! A baery can present a risk of electric shock and high short circuit current. The following precauon

should be observed when working on baeries:

• Remove watches, rings or other metal objects.

• Use tools with insulated handles.

To reduce the risk of electric shock, disconnect the UPS from the main supply before installing a computer

interface signal cable. Reconnect the power cord only aer signaling interconnecons have been made.

Servicing of baeries should be performed or supervised by personnel with knowledge of baeries and the re-

quired precauons. Keep unauthorized personnel away from baeries.

These UPS units are extremely heavy. Cauon should be taken in moving and posioning equipment.

The instrucons contained within this safety manual are deemed important and should be closely followed at all

mes during installaon and follow-up maintenance of the UPS and baeries.

Xtreme Power Conversion Corporaon

P90L 1500–3000 User’s Manual

Page 5

Uninterrupble Power Supply

For addional safety instrucons, please use the Safety Manual as a reference.

Special Symbols

The following symbols used on the UPS warn you of precauons:

RISK OF ELECTRIC SHOCK - Please observe the warning that a risk of electric shock is present

CAUTION: REFER TO OPERATOR’S MANUAL - Refer to the operator’s manual for addional informaon,

such as important operang and maintenance instrucons.

SAFE GROUNDING TERMINAL - Indicates primary safe ground

LOAD ON/OFF – Pressing the buon turns on/o the output receptacles and the indicator light.

RJ45 RECEPTACLE – The receptacle provides network interface connecons and telephone or telecommu-

nicaons equipment should not be plugged into it.

Please do not discard the UPS or the UPS baeries as the UPS may have valve-regulated lead-acid baer-

ies. Please recycle baeries appropriately.

The unit has a dangerous amount of voltage. If the UPS indicator is on, the unit’s outlets may have

a dangerous amount of voltage even when not plugged into the wall outlet because the baery

may connue to supply power.

Care should be taken to undertake installaon indoors, free from electrically-conducve parcles

which are under temperature and humidity control, in order to reduce the risk of electric shock.

It is best to disconnect the device using the power supply cord. Ensure that the equipment is

placed in a posion near the outlet where easily accessible.

Except for replacing the baeries, all servicing on this equipment must be carried out by qualied

service personnel.

Before conducng any maintenance, repair, or shipment, rst ensure that everything is turned o

completely and disconnected.

CAUTION

Xtreme Power Conversion Corporaon

P90L 1500–3000 User’s Manual

Page 6

Uninterrupble Power Supply

Introducon

The informaon provided in this manual covers single phase 1250VA, 1700VA, 2500VA, and 3000VA uninterrupt-

ible power systems, their basic funcons, operang procedures, opons available and emergency situaons. It

also includes informaon on how to ship, store, handle, and install the equipment. Only detailed requirements of

the UPS units are described herein, and installaon must be carried out in accordance with this manual. Electrical

installaon must also carefully follow local legislaon and regulaons. Only qualied personnel should conduct

these installaons as failure to acknowledge electrical hazards could prove to be fatal.

Product Descripon

Many dierent kinds of sensive electrical equipment can be protected by an Uninterrupble Power Supply (UPS)

including computers, workstaons, process control systems, telecommunicaons systems, sales terminals, other

crical instrumentaon, etc. The purpose of the UPS is to protect these systems from poor quality ulity power,

complete loss of power, or other associated problems.

Electrical interference exists in many forms, causing problems in AC power, from lightning, power company ac-

cidents and radio transmission motors, air condioners, and vending machines. Protecon of sensive electrical

equipment is vital to protect against power outages, low or high voltage condions, slow voltage uctuaons,

frequency variaons, dierenal and common-mode noise, transients, etc.

To prevent power line problems from reaching crical systems causing damage to soware, hardware, and equip-

ment malfuncons, the UPS maintains constant voltage, isolang crical load output and cleaning the ulity AC

power.

Double Conversion Online Technology

A double conversion on-line technology UPS provides completely isolated, clean, uninterrupted single-phase pow-

er to your crical systems, while maintaining the baeries for their maximum potenal. In the event that the

power failure lasts longer than the UPS backup me, the UPS will shut down avoiding baery damage. When the

input AC voltage returns, the UPS will automacally return online to recharge the baeries.

As shown in block diagram:

• An input lter reduces transients on the incoming ulity.

• To maintain full baery charge, the AC input power is reced and regulated in the recer feeding power

to the baery converter and inverter.

• DC power is converted to AC in the inverter, passing it on to the load.

• Power is maintained from the baery during a power failure.

• The converter increases voltage appropriately for the inverter.

Xtreme Power Conversion Corporaon

P90L 1500–3000 User’s Manual

Page 7

Uninterrupble Power Supply

Diagnosc Tests

When the UPS is started, a diagnosc test is automacally executed, checking the electronics and baeries, report-

ing any problems on the LCD display.

System Conguraon

The UPS device and the internal baeries make up the system. Depending on the site and load require-

ments of the installaon, certain addional opons are available for the soluon.

Planning a UPS system, the following should be taken into consideraon:

• The total demand of the protected system shall dictate the output power rang (VA). Allow a margin for

future expansion or calculaon inaccuracies from measured power requirements.

• Backup me required will indicate the baery size needed. If the load is less than the UPS nominal power

rang, then actual backup me is longer.

• The following opons are available:

o Connecvity Opons – Web/SNMP Card, Relay Card, Modbus Card

o Extended Baery Packs - minimum 1 required, rail kits, bypass switches

See the Specicaon secon of this manual for addional model informaon.

P90L front view

P90L-1500 rear view

P90L-2000 rear view

Xtreme Power Conversion Corporaon

P90L 1500–3000 User’s Manual

Page 8

Uninterrupble Power Supply

P90L-3000 rear view

Front panel

Selector buons

Rack display

Xtreme Power Conversion Corporaon

P90L 1500–3000 User’s Manual

Page 9

Uninterrupble Power Supply

Communicaon Connecons

To allow for unaended UPS shutdown/start-up and status monitoring, connect one end of the communicaon

cable to the USB/RS232 port and the other to the communicaons port on your PC or server. With the monitoring

soware installed, the UPS can be scheduled for shutdown/start-up and monitoring of the UPS status through the

PC or server.

RS232 Communicaons

The RS-232 interface uses a 9-pin female D-sub connector. Informaon provided includes data about ulity, load

and the UPS. The interface port pins and their funcons are idened in the following table:

PIN # FUNCTIONS

1,4,6,7,8,9 Reserved

2 UPS transmit

3 UPS receive

5 Ground

SNMP Communicaons Opon

The UPS provides an intelligent slot for internal or external network card. This special intelligent network card can

be compable with popular soware and hardware found on the web and in operang systems. It can support op-

erang systems such as HP Open View, IBM Netview, SUN Netmanager, etc. This enables the UPS to provide instant

UPS and power informaon over the network. Please contact your reseller for addional details.

Tower display

Xtreme Power Conversion Corporaon

P90L 1500–3000 User’s Manual

Page 10

Uninterrupble Power Supply

Emergency Power O (EPO) Port

A customer supplied switch located remotely can be used to close the EPO connecon and allows the UPS output

receptacles to be switched o. Since the EPO shuts down the equipment immediately, orderly shutdown proce-

dures are not followed by any power management soware. The UPS will have to be manually restarted in order

to regain power to the outlets on the UPS.

Keep Pin 1 and Pin 2 closed for UPS normal operaon. To acvate EPO funcon, open the wire between

Pin 1 and Pin 2.

Xtreme Power Conversion Corporaon

P90L 1500–3000 User’s Manual

Page 11

Uninterrupble Power Supply

Hardware Installaon Guide

Inspect the UPS upon receipt. The packaging is recyclable; keep it for reuse or dispose of properly.

Safety Informaon

Informaon presented here is vital to all personnel. Please read all Safety informaon.

Storage and Transportaon

Please handle the UPS and associated equipment with extreme cauon since a high amount of energy is contained

in the baeries. Always keep the unit in an upright posion as marked on the packaging, and never drop the unit.

Please adhere to the following instrucons if the UPS is not installed immediately:

• Store the equipment as is in its original packing and shipping carton.

• Do not store in temperatures outside the range of -15°C to +25°C

• Ensure that the equipment is fully protected from wet or damp areas and from moist air.

In order to maintain the baeries, the UPS should be recharged every 6 months for at least 8 hours.

If ammable substances such as gases or fumes are present, or if the room is airght, a hazardous situaon may

exist in which no electrical equipment should be operated.

The instrucons in this manual explain how to install the UPS safely. Not acknowledging such electrical hazards

may be fatal – keep this manual for future reference.

Environment

Ensure that all environmental concerns and requirements are met according to specicaons listed in this docu-

ment, otherwise the safety of installaon personnel cannot be guaranteed, and the unit may malfuncon.

Ensure that you remember the following when locang the UPS system and baery opons:

• Avoid extremes of temperature and humidity. Maximum baery life can be aained with a recommended

temperature range of +15°C to +25°C.

• Provide protecon for the equipment from moisture.

• Space and venlaon requirements must be met. Ensure there is 100mm behind and 50mm on the sides

of the UPS for proper venlaon.

• Ensure that the front of the UPS remains clear for user operaon.

WARNING!

It is strongly recommended that the UPS cabinet not be opened as components have very high

voltage and touching those components may be fatal. Only a qualied technician or authorized

agent may service the unit.

The UPS unit’s output receptacles carry live voltage even when not connected to an input volt-

age source. The UPS has its own internal energy source.

Xtreme Power Conversion Corporaon

P90L 1500–3000 User’s Manual

Page 12

Uninterrupble Power Supply

UPS Installaon

Installaon and wiring must be performed in accordance with the local electrical laws and regulaons, and per-

formed by appropriate personnel.

For safety consideraons, the UPS is shipped from the factory with baery wires.

Connecng Baery Packs

Connect external baery pack(s) in accordance with the diagrams below.

P90L-1500 rear view

Baery pack rear view

Xtreme Power Conversion Corporaon

P90L 1500–3000 User’s Manual

Page 13

Uninterrupble Power Supply

Rack-mount Installaon (using front brackets)

Step 1

Step 2

Rack-mount Installaon (using 4-post rail kit) Package contents

• Right and le rail sliders, 1 each

• (2) M6 nuts

• (12) M6 screws

Aach brackets to the front

corners of the UPS

Slide the UPS into the rack and secure

using hardware provided

Xtreme Power Conversion Corporaon

P90L 1500–3000 User’s Manual

Page 14

Uninterrupble Power Supply

Step 1

Use 4 screws to mount right and le rail sliders in front of rack.

Step 2

Use 4 screws to mount right and le rail sliders in back of rack.

Step 3

Place the nuts in the proper locaon in the rack based upon height of UPS.

Xtreme Power Conversion Corporaon

P90L 1500–3000 User’s Manual

Page 15

Uninterrupble Power Supply

Step 4

Carefully place the UPS on the rail support.

Step 5

Fix the UPS in posion with screws.

Step 6

Rail kit installaon is now complete.

Xtreme Power Conversion Corporaon

P90L 1500–3000 User’s Manual

Page 16

Uninterrupble Power Supply

Tower Installaon

Step 1

Step 2

Step 3

Inter-connect the tower brackets that

shipped in the box with the UPS

Carefully lower the UPS into the

brackets as shown

Your UPS is now mounted as

shown in the tower posion

Xtreme Power Conversion Corporaon

P90L 1500–3000 User’s Manual

Page 17

Uninterrupble Power Supply

UPS Input Connecon

Connect the UPS to an approved electrical input source consistent with the input power cord connecon provided

with the UPS. Do not replace the power cord or use a substute. Avoid using extension cords when connecng AC

input to any UPS.

UPS Output

There are two types of output on the P90L-1500, P90L-2000, and P90L-3000 models - programmable outlets and

general outlets. Please connect non-crical devices to the programmable outlets and crical devices to the general

outlets. During power failure, you may extend the backup me to crical devices by seng shorter backup me

for non-crical devices.

Programmable outlets can also be used to re-cycle the power to remote devices if required to re-start a server due

to lock-up issues.

Starng the UPS

Press the ON/MUTE buon on the front panel of the UPS for two seconds to power on the UPS.

Note: the baery charges during the rst ve hours of normal operaon. Do not expect full baery run me during

the inial charge period.

Soware Installaon

For opmal system protecon, install UPS monitoring soware to fully congure UPS shutdown. Please follow

steps below to download and install monitoring soware, or simply install via the included CD:

1. Got to the website hp://www.power-soware-download.com

2. Click ViewPower soware icon and then choose your required Operang System to download the so-

ware.

3. Follow the on-screen instrucons to install the soware.

4. When your computer restarts, the monitoring soware will appear as an orange plug icon located in the

system tray near the clock.

Xtreme Power Conversion Corporaon

P90L 1500–3000 User’s Manual

Page 18

Uninterrupble Power Supply

Operaons

Buon Operaon

Buon Funcon

ON/MUTE Buon

• Turn on the UPS: Press and hold the buon more than 2 seconds to turn

on the UPS.

• Mute the alarm: Aer the UPS is turned on in baery mode, press and hold

this buon for at least 5 seconds to disable or enable the alarm system.

This feature will not work when warnings or errors occur.

• Up key: Press this buon to display the previous selecon in UPS seng

mode.

• Switch to UPS self-test mode: Press and hold ON/MUTE buon for 5 sec-

onds to enter UPS self-tesng while in AC mode.

OFF/ENTER Buon

• Turn o the UPS: Press and hold the buon more than 2 seconds to turn o

the UPS. The UPS will be in standby mode under normal power or transfer

to bypass mode if the Bypass enable seng is set by pressing this buon.

• Conrm selecon key: Press this buon to conrm selecon in UPS seng

mode.

SELECT Buon

• Switch LCD message: Press this buon to change the LCD message for in-

put voltage, input frequency, baery voltage, output voltage, and output

frequency.

• Seng mode: Press and hold this buon for 5 seconds to enter the UPS

seng mode when UPS is o.

• Down key: Press this buon to display the next selecon in UPS seng

mode.

ON/Mute + Select Buon

• Switch to Bypass mode: When the ulity power is normal, press ON/MUTE

and SELECT buons simultaneously for 5 seconds. The UPS will then enter

Bypass mode. The Bypass mode will be disabled when the input voltage is

out of acceptable range.

LCD Panel

Rack Display Tower Display

Xtreme Power Conversion Corporaon

P90L 1500–3000 User’s Manual

Page 19

Uninterrupble Power Supply

Display Funcon

Backup me informaon

Indicates the backup me in pie chart.

Indicates the backup me in numbers.

H: hours, M: minutes

Warning & Fault informaon

Indicates that the warning and fault occurs.

Indicates the warning fault codes, and the codes are listed in details in this

manual.

Seng Operaon

Indicates the seng operaon.

Input / Output & Baery informaon

Indicates the output/input voltage, output/input frequency or baery volt-

age. V: output voltage, Hz: frequency

Load informaon

Indicates the load level by 0-25%, 26-50%, 51-75%, and 76-100%.

Indicates overload.

Indicates the load or the UPS output is short circuited.

UPS Status

Indicates that programmable management outlets are working.

Indicates the UPS is working in online mode.

Indicates the UPS is working in converter mode.

Indicates the UPS is working in bypass mode.

Indicates the UPS is powering the output directly from ulity.

Indicates that the UPS alarm is disabled.

Indicates the baery charger is working.

Xtreme Power Conversion Corporaon

P90L 1500–3000 User’s Manual

Page 20

Uninterrupble Power Supply

Baery informaon

Indicates the Baery level by 0-25%, 26-50%, 51-75%, and 76-100%.

Indicates low baery.

Indicates there is something wrong with the baery.

Audible Alarms

Descripon Buzzer status

Baery Mode Sounds every 4 seconds

Low Baery Sounds every second

Overload Sounding twice every second

Fault Connuously sounds

Abbreviaons in LCD Display

Abbreviaon Display Meaning

ENA

Enable

DIS

Disable

ESC

Escape

RAC Rack Display

TOE

Tower Display

B.L

Low Baery

O.L

Overload

N.C

Baery is not connected

O.C

Overcharge

S.F

Site Fault

E.P

EPO

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