Westerbeke M-40B User manual

Category
Engine
Type
User manual

This manual is also suitable for

PARTS
LIST
Univmrsal
MARINE
DIESEL
ENGINE
M-25XPB
M-356
M40B
PUBLICATION
NO.
201021
2ND
Edition
APRIL
2013
IMPORTANT
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Table of Contents
M-25XPB M-35B M-408 UNIVERSAL DIESEL ENGINES -13 SERIES
Model Model Type KW Fuel Frequency
M-25XPB Propulsion Diesel
M-35B Propulsion Diesel
M-40B Propulsion Diesel
Page
1
3
5
7
9
11
13
15
17
19
2 1
23
25
27
29
31
33
35
37
39
41
43
45
47
49
51
53
55
57
59
61
63
64
65
Description
CYLINDER BLOCK ASSEMBLY
-
M-25XPB
CYLINDER BLOCK ASSEMBLY
-
M-35B
/
M-40B
OIL PAN ASSEMBLY, OIL PRESSURE SWITCH
-
M-25XPB
OIL PAN ASSEMBLY, OIL PRESSURE SWITCH
-
M-35B
/
M-40B
CYLINDER HEAD ASSEMBLY
-
M-25XPB
CYLINDER HEAD ASSEMBLY -'M-359
/
M-40B
GEAR CASE ASSEMBLY
-
M-25XPB
/
M-35B
/
M-40B
PISTONS, CRANKSHAFT AND
MAlN BEARINGS
-
M-25XPB
PISTONS, CRANKSHAFT AND MAIN BEARINGS
-
M-358
/
M-40B
PISTONS, CRANKSHAFT AND MAlN BEARINGS
-
M-35131 M-40B
VALVE HEAD COVER AND AIR INTAKE MANIFOLD
-
M-25XPB
VALVE HEAD COVER AND AIR INTAKE MANIFOLD
-
M-3513
/
M-40B
EXHAUST MANIFOLD AND HEAT EXCHANGER
-
M-25XPB/ M-35B/ M-40B
FUEL FILTER, NOZZLE HOLDERS AND INJECTORS
-
M-25XPB
FUEL FILTER, NOZZLE HOLDERS AND INJECTORS
-
M-35B
/
M-40B
FUEL CAMSHAFT AND GOVERNOR SHAFT
-
M-25XPB
FUEL CAMSHAFT AND GOVERNOR SHAFT
-
M-35B
/
M-40B
VALVES, ROCKER ARMS AND CAMSHAFTS
-
M-25XPB
VALVES, ROCKER ARMS AND. CAMSHAFTS
-
M-35B
/
M-405
THROTTLE AND GOVERNOR ASSEMBLIES
THROTTLE AND GOVERNOR ASSEMBLIES
FUEL
LIFT PUMP, SOLENOID AND FUEL RETURN
FRESH WATER COOLING SYSTEM
FRESH WATER COOLING SYSTEM
RAW WATER PUMP
BELL HOUSING AND TRANSMISSION
BELL HOUSING AND TRANSMISSION
MODEL HBW VERTICAL SHIFTING BRACKET
ALTERNATOR ASSEMBLY
ELECTRICAL SYSTEM
PROPULSION INSTRUMENT PANELS
NOTES
MISCELLANEOUS
NUMERICAL INDEX
CYLINDER
BLOCK ASSEMBLY
-
M-25XPB
\
CYLINDER BLOCK ASSEMBLY
-
M-25XPB
Reference
#
Part
#
GASKET
COVER
CAPSCREW
LOCKWASHER
PLUG
DOWEL
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
NUT
WASHER
LOCKWASHER
CAPSCREW
MOUNT
CAPSCREW
ISOLATOR
PLUG
DOWEL
PLUG
BUSHING
GASKET
PLUG
DOWEL
PLUG
DOWEL
PIN
O-RING
DOWEL
NUT
CAPSCREW
PLUG
BLOCK
PUMP COVER
PUMP
M 8 X 20 DIN 933
M 8 DIN 127
EXPANSION
EXPANSION
EXPANSION
114 NPT HEX HEAD (BRASS)
JAM M 16, SELF-LOCKING
FLAT, 518 SAE (STEEL)
M 10 DIN 127
M
10X 1.25 X 20 DIN 961
FRONT
M 10 X1.25 X 20 DIN 7991
MARINE 75-130 LB.
EXPANSION
TUBULAR
GOVERNOR GEAR
START SPRING
TUBULAR
M 8 SELF-LOCKING
M8X32JIS7WlLW
EXPANSION
ASSEMBLY INCL. HEAD
-
M-25XPB
CYLINDER BLOCK ASSEMBLY
-
M-35B
I
M-40B
CYLINDER BLOCK ASSEMBLY
-
M-35
1
M-40
Reference
#
Part
#
Part
Name
GASKET
COVER
CAPSCREW
LOCKWASHER
PLUG
DOWEL
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
NUT
WASHER
LOCKWASHER
CAPSCREW
MOUNT
CAPSCREW
ISOLATOR
PLUG
DOWEL
PLUG
BUSHING
GASKET
PLUG
DOWEL
PLUG
DOWEL
PIN
O-RING
DOWEL
NUT
CAPSCREW
PLUG
BLOCK
BLOCK
Remarks Quantity
PUMP COVER
PUMP
M 8 X 20 DIN 933
M 8 DIN 127
EXPANSION
EXPANSION
EXPANSION
114 NPT HEX HEAD (BRASS)
JAM M 16, SELF-LOCKING
FLAT, 518 SAE (STEEL)
M 10 DIN 127
M
lOX1.25X20DIN961
FRONT
M 10 X 1.25
X20 DIN 7991
MARINE 75-130 LB.
EXPANSION
TUBULAR
GOVERNOR GEAR
START SPRING
TUBULAR
M 8 SELF-LOCKING
M 8X 32 JIS
7
WILW
EXPANSION
ASSEMBLY INCL. HEAD
-
M-35B
ASSEMBLY INCL .HEAD M-40B
OIL PAN ASSEMBLY, OIL PRESSURE SWITCH
-
M-25XPB
OIL PAN ASSEMBLY, OIL PRESSURE SWITCH
-
M-2SXPB
Referen-
#
Part
#
Part
Name Remarks
Quantity
DIPSTICK
SEAL
BOLT
WASHER
HOSE
WASHER
CAPSCREW
ADAPTER
HOSE
ELBOW
BRACKET
WASHER
LOCKWASHER
CAPSCREW
PLUG
ELBOW
SWITCH
ELBOW
SUMP
GASKET
PLUG
STRAINER
CAPSCREW
LOCKWASHER
O-RING
CAPSCREW
CAPSCREW
WASHER
BRACKET
CAP
ELBOW
LEAD
WIRE
BANJOSUMP M 12 X 1.25
SUMP DRAIN
24
INCH
M6X 12 JIS6WlLW
118 BSPT TO 118 NPT
OIL
118NPT TO 45 DEG STREET (STEEL)
OIL PRESSURE SENDER
M
10 DIN 125
M
10 DIN 127
M
10X 1.25X 20 DIN 961
HEX
HEAD, 118 NPT (BRASS)
118NPT TO 45 DEG STREET (STEEL)
OIL PRESSURE, NO. 5
118 NPT 90 DEG STREET (BRASS)
OIL
DRAIN PLUG
DRAIN
OIL PICK-UP
M8X16DIN933
M8DIN 127
M
6
X 45 J1S6 WILW
M
10
X 25 DIN 933
-
V-DRIVE OPTION
FLAT, 114" SAE (STEEL)
SUMP DRAIN HOSE
114 NPT (BRASS)
118 NPT 90 DEG STREET (BRASS)
Note:
Use a good quality
RN Sealant for oil pan to block gasket.
OIL
PAN
ASSEMBLY,
OIL
PRESSURE
SWITCH
-
M-35B
I
M-40B
OIL
PAN
ASSEMBLY,
OIL
PRESSURE
SWITCH
-
M-35B
M-40B
Reference
#
Part
#
Part Name Remarks
Quantity
DIPSTICK
SEAL
BOLT
WASHER
HOSE
WASHER
CAPSCREW
ADAPTER
HOSE
ELBOW
BRACKET
WASHER
LOCKWASHER
CAPSCREW
PLUG
ELBOW
SWITCH
ELBOW
SUMP
GASKET
PLUG
STRAINER
CAPSCREW
LOCKWASHER
O-RING
CAPSCREW
CAPSCREW
WASHER
BRACKET
CAP
ELBOW
LEAD
WIRE
BANJO-SUMP M 12 X 1.25
1
.OO
OD
X
0.708 ID
SUMP DRAIN 24 INCH
1
.OO
OD X 0.473 ID
M6X 12
JlS6WILW
118 BSPT TO I18 NPT
OIL
118NPT TO 45 DEG STREET (STEEL)
OIL PRESSURE SENDER
M
10 DIN 125
M 10 DIN 127
M
10X 1.25X20 DIN 961
HEX HEAD, 118 NPT (BRASS)
118NPT TO 45 DEO STREET (STEEL)
OIL PRESSURE, NO.
5
118 NPT
90
DEG STREET (BRASS)
OIL
SUMP
DRAIN
OIL PICK-UP
M8X16DIN933
M8 DIN 127
M6X45JIS6WlLW
M
10 X 25 DIN 933
-
V-DRIVE OPTION
FLAT, 114" SAE (STEEL)
SUMP DRAIN HOSE
114 NPT (BRASS)
118 NPT 90 DEG STREET (BRASS)
Note:
Use a good quality
RN Sealant
for
oil pan to block gasket.
CYLINDER HEAD ASSEMBLY
-
M-25XPB
-
Reference
#
Part
#
Part Name Remarks Quantity
CAPSCREW
LOCKWASHER
EYE
HEAD
BOLT
GUIDE
GUIDE
PLUG
PLUG
EYE
PLUG
GASKET
PLUG
O-RING
M
8X
16
DIN
933
M
8 DIN 127
LIFTING
CYLINDER
CYLINDER HEAD
INTAKE VALVE
EXHAUST VALVE
EXPANSION
LIFTING
EXPANSION 30MM DIN
443
BRASS
CYLINDER HEAD
CYLINDER HEAD ASSEMBLY
-
M-35B
I
M-40B
CYLINDER HEAD ASSEMBLY
M-35B
M-40B
Reference
#
Part
#
Part
Name
Remarks Quantity
CAPSCREW
LOCKWASHER
EYE
HEAD
HEAD
HEAD
BOLT
GUIDE
GUIDE
PLUG
PLUG
EYE
GASKET
GASKET
PLUG
O-RING
M
8
X
16
DIN 933 WILW
M8 DIN 127
LIFTING
CYLINDER
-
M-35B,
pre
date code
E412
CYLINDER
-
M-35B,
post
date code
E501
CYLINDER
-
M-40B
CYLINDER HEAD
INTAKE VALVE
EXHAUST VALVE
EXPANSION
EXPANSION 30MM DIN 443 BRASS
LIFTING
CYLINDER HEAD
-
M-35B
CYLINDER HEAD
-
M-40B
GEAR CASE ASSEMBLY
-
M-25XPB
/
M-35B
/
M-40B
Reference
#
Part
#
Part Name
ASSEMBLY
ASSEMBLY
GASKET
PUMP
COVER
COVER
PIN
SCREW
O-RING
O-RING
O-RING
O-RING
SPRING
BALL
CAP
FILTER
ADAPTER
WASHER
PLUG
CAPSCREW
LOCKWASHER
CAPSCREW
LOCKWASHER
BOLT
SEAL
BOLT
CAPSCREW
NUT
LOCKWASHER
STUD
STUD
STUD
STUD
GASKET
COVER
LOCKWASHER
NUT
FILTER KIT
O-RING
ADAPTER
CONNECTOR
HOSE
BRACKET
CAPSCREW
LOCKWASHER
ADAPTER
NIPPLE
FILTER
PLUG
Remarks
GEAR CASE, pre date code E412
GEAR CASE, post date code E501
GEAR CASE
OIL
OIL PUMP, pre date code E412
OIL PUMP, post Date code E501
COVER LOCATING, post Date code E501
OIL PUMP COVER
M-25XPB
M-35B
I
M-40B
M-25XPB
M-35B
I
M-40B
OIL RELIEF VALVE
OIL RELIEF VALVE
OIL
OIL FILTER
FLAT
M
18
M 6 X 55 DIN 931
M6 DIN 127
M6X50DIN931
M
6
DIN
127
TlMlNG CASE
OIL
TlMlNG CASE
M6X45JlS6WILW
M6DIN 934
M6 DIN 127
TIMING CASE
-
M-25XPB
TlMlNG CASE
-
M-356
1
M-40B
TlMlNG CASE
-
M-25XPB
TIMING CASE- M-358 1 M408
FUEL PUMP
FUEL PUMP
M 6 DIN 127
M6 DIN 934
REMOTE LUBE OIL
-
(inc. ref. 30-39)
REMOTE OIL FILTER
HOSE
OIL 40-114 LG
REMOTE OIL FILTER
114 NC
x
314
SPLIT 114 MED (STEEL)
REMOTE OIL FILTER
OIL FILTER TO ADAPTER
LUBE OIL
M35B post E501 date code
Quantity
PISTONS, CRANKSHAFT AND MAIN BEARINGS
-
M-25XPB
PISTONS, CRANKSHAFT AND MAlN BEARINGS
-
M-25XPB
Reference
#
Part
#
Part Name Remarks Quantity
RlNG SET
RlNG SET
RlNG
PIN
PISTON
PISTON
ROD
BUSHING
BEARING SET
BEARING SET
BEARING SET
BOLT
BEARING SET
BEARING SET
BEARING SET
THRUSTWASHER
THRUSTWASHER
THRUSTWASHER
BEARING SET
BEARING SET
BEARING SET
THRUSTWASHER
THRUSTWASHER
THRUSTWASHER
BALL
BUSHING
CRANKSHAFT
KEY
BEARING SET
BEARING SET
BEARING SET
GEAR
GEAR
O-RING
COLLAR
BOLT
CASE
CASE
BOLT
SEAL
CAPSCREW
LOCKWASHER
CAPSCREW
LOCKWASHER
COVER
GASKET
GASKET
BOLT
CASE
STD
0.5 MM
RETAINING
PISTON
STD
0.5 MM
CONNECTING ASSEMBLY
CONNECTING ROD
CONNECTING ROD, STD
CONNECTING ROD,
0.2MM
CONNECTING ROD, 0.4MM
CONNECTING ROD
MAlN STD
MAlN
0.2MM
MAlN 0.4MM
STD
0.2MM
0.4MM
MAlN STD
MAlN
0.2MM
MAlN 0.4MM
STD
0.2MM
0.4MM
1
14
CRANKSHAFT
ASSEMBLY
-
INC. REF 13,14,
WOODRUFF
MAlN STD
MAlN
0.2MM
MAlN 0.4MM
CRANKSHAFT
OIL PUMP
CRANKSHAFT
BEARING CASE
ASSEMBLY, MAlN BEARING
ASSEMBLY, MAlN BEARING
BEARING CASE
OIL
M6X20DIN 933
M 6 DIN 127
M 6
X
25 DIN 933
M 6 DIN 127
BEARING CASE
BEARING COVER
BEARING CASE
BEARING CASE
ASSEMBLY, MAlN BEARING
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Westerbeke M-40B User manual

Category
Engine
Type
User manual
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