Kodiak K19 Floor Scrubber User manual

Imported From Wisconsin - USA

®

Read the Operators Manual

before using the machine.

Read the Safety Messages

before servicing machine.

www.kodiakequip.com

1711 South Street

Racine, WI 53404 (USA)

262-833-4025 | (855) 965-0011 V21.025

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www.kodiakequip.com

1711

S

outh

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R

acine, WI 53404

(

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S

A

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262-833-4025

|

(

855

)

965-001

1

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Models:

26'' & 28'' Disk

26'' Cylindrical

24'' & 28'' Orbital

Operator Manual (EN)

KODIAK K19 2

Questions? Call 855-965-0011 Use OEM Parts

SERIAL NUMBER

This manual is furnished with each new machine. This manual will allow the Operator to get the best performance out of

your RPS manufactured Scrubber-Drier, Sweeper, Burnisher, or Orbital Scrubber. Read this manual thoroughly before

operating or servicing the machine.

This machine will provide excellent performance, but the best results will be obtained at the most minimum costs if:

• The machine is regularly maintained - per the Authorized Local Distributor.

• The machine is operated with reasonable care and caution.

• The machine is maintained with manufacturer supplied parts.

Locate Serial Number

The serial number of your machine is located on the lower half of the control panel of the machine.

AS OUR POLICY IS ONE OF CONSTANT IMPROVEMENT - ALL INFORMATION AND

SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.

Intended use

The Kodiak K19 walk-behind scrubber is intended for commercial applications with hard ﬂoor surfaces such as concrete,

VCT, tile and grout, stone, ect. This machine is not designed to clean carpets or sand wooden surfaces. Use only OEM

pads/brushes and commercially available ﬂoor cleaning detergents. Do not use this machine other than described in this

Operator Manual.

INTRODUCTION

Fill out while installing machine for future reference.

Model No. - ______________________________

Serial No. - ______________________________

Installation Date - _________________________

Machine Data Uncrating Machine

Inspect machine for damage before unloading, if any damage

has occurred report it to the carrier. Contact distributor or RPS

Corp. for missing components.

Remove protective shipping frame then locate and unscrew

the metal bracket connecting the machine to the pallet. Before

removal the scrub head should be in the raised position. Using

the supplied ramp carefully back the machine off the pallet.

DANGER DECAL P# 260-2021

KODIAK K19 3

Questions? Call 855-965-0011 Use OEM Parts

CONTENTS

INTRODUCTION

Locate Serial Number . . . . . . . . 2

Intended use . . . . . . . . . . . . 2

Machine Data . . . . . . . . . . . . 2

Uncrating Machine . . . . . . . . . 2

SAFETY

Important Safety Messages . . . . . 4

Safety Labels . . . . . . . . . . . . 5

OPERATION

Machine Overview . . . . . . . . . . 6

Central Command Overview . . . . . 7

Squeegee Installation . . . . . . . . 8

Squeegee Adjustment . . . . . . . . 9

Battery Setup . . . . . . . . . . . . 10

Battery Charger Use . . . . . . . . . 11

Forward Drive . . . . . . . . . . . . 12

Reverse Drive . . . . . . . . . . . . 13

Fill Solution Tank . . . . . . . . . . 14

Scrubbing . . . . . . . . . . . . . . 15

Drying . . . . . . . . . . . . . . . 16

Drain Recovery Tank . . . . . . . . 17

Flushing Recovery Tank . . . . . . . 18

OPTIONS

Vac Wand . . . . . . . . . . . . . . 19

Onboard Charger . . . . . . . . . . 20

Brush Pressure +/- . . . . . . . . . 21

Vac Clog Light . . . . . . . . . . . . 22

DAILY MAINTENANCE

Clean Cylindrical Hopper . . . . . . 23

Charge Batteries . . . . . . . . . . 24

WEEKLY MAINTENANCE (<25 HRS)

Clean White Filter/Screen . . . . . . 25

Rotate Disk Brushes . . . . . . . . . 26

Rotate Cylindrical Brush . . . . . . . 27

Replace Orbital Pads . . . . . . . . 28

Clean Solution Filter . . . . . . . . . 29

Squeegee Blade Replacement . . . . 30

Drain Solution Tank . . . . . . . . . 31

MONTHLY MAINTENANCE (<100 HRS)

Deck Shroud Curtain Replacement . . 32

Cylindrical Side Wiper Replacement . 33

Deck Leveling . . . . . . . . . . . . 34

OTHER

Common Wear Parts . . . . . . . . . 35

Common Wear Parts . . . . . . . . . 36

Squeegee Blade Kits . . . . . . . . 37

PM Sheet . . . . . . . . . . . . . . 38

Battery Chargers . . . . . . . . . . 40

Decals . . . . . . . . . . . . . . . 41

KODIAK K19 4

Questions? Call 855-965-0011 Use OEM Parts

SAFETY

Important Safety Messages

You will see four kinds of safety reminders in this manual:

DANGER

DANGER indicates a hazardous situation which, if not

avoided, will result in death or serious injury.

WARNING

WARNING indicates a potentially hazardous situation

which, if not avoided, could result in death or serious injury.

CAUTION

CAUTION indicates a potentially hazardous situation

which, if not avoided, could result in minor or moderate

injury or damage to this machine or nearby objects. CAU-

TION also can be used to alert against unsafe practices.

NOTICE

NOTICE indicates information considered important, but

not hazard-related. This safety message may be related to

property damage or warranty warnings.

Your safety, and that of others, is very important. Operating this machine safely is an important responsibility.

DO NOT OPERATE THIS MACHINE:

• Unless you are trained and authorized to do so by your RPS Authorized Local Distributor

• Unless you have read and understood this Operator’s Manual

• On surfaces with greater than a 3° slope.

• Within 25’ (8m) of Loading Docks

WHEN OPERATING THIS MACHINE:

• Remove loose objects from the ﬂoor that could be projected from the rotating Brushes

• Keep your hands and feet away from the rotating Brushes

• Do not operate this machine where ﬂammable liquids, vapors, or dust are present

• Use caution when maneuvering

BEFORE LEAVING THE MACHINE:

• Drain “clean” Solution & “dirty” Recovery solution into APPROVED drains

• Park the machine on a level surface

• Turn the machine off & remove key

BEFORE SERVICING THE MACHINE:

• Disconnect the Batteries

DANGER

Explosive hydrogen gas forms when Batteries are

charging. An open ﬂame or spark can cause this gas

to explode. Serious personal injury or property damage

could occur. Only charge the Batteries in this machine in

a well ventilated area.

DANGER

Flammable materials can cause an explosion or ﬁre. Do

not use ﬂammable materials in Tank or pick up.

KODIAK K19 5

Questions? Call 855-965-0011 Use OEM Parts

SAFETY

WARNING

The Batteries in this machine produce hazardous

voltage which can cause electrical shock, burns and/

or electrocution. Always disconnect Batteries before

servicing this machine.

WARNING

When climbing or descending ramps, always drive

machine forward. To avoid overturning the machine,

Do not back down ramps. Do not drive across inclines.

Do not turn while ascending or descending ramps.

Overturning the machine can cause serious injury or

death.

WARNING

Do not use water that exceeds 135°F / 57°C. If water

is above said temperature, this will void the Tank

Warranty.

WARNING

Do not park this machine on ramps or slopes. Always

park this machine on a level, hard surface. Do not

operate this machine outdoors or on uneven surfaces.

WARNING

The Batteries in this machine contain sulfuric acid,

which causes burns to skin. If battery acid contacts

clothing or skin, rinse the effected area with cold water

immediately. If battery acid gets on your face or in your

eyes, ﬂush the area immediately with cold water and

seek medical attention.

WARNING

To avoid electrical shock, do not operate this machine

over electrical ﬂoor outlets.

WARNING

Dress safely. Do not wear rings or metal wrist watches

when servicing this machine, as they can cause an

electrical short circuit which can cause serious burns.

WARNING

Do not remove, paint over or destroy warning decals. If

warning decals become damaged, call 1-262-681-3583

for free replacements.

WARNING

Dress safely. Do not wear a neck tie, scarf, or any

loose or dangling clothing while operating this machine.

Loose or dangling clothing or neck-wear can tangle in

rotating parts, causing serious injury or death.

WARNING

Always turn off this machine before leaving it

unattended. Do not allow untrained persons to operate

this machine.

WARNING

NO RIDERS. Do not carry passengers on this machine.

Do not use this machine as a stepladder or work

platform.

WARNING

Understand the dynamic braking system before you

operate the machine on ramps. Machine may coast.

WARNING

Before you service a Battery, always wear face

protection, protective gloves and protective clothing.

Battery acid or battery explosion can cause serious

injuries.

CAUTION

To avoid damage to this machine, use only cleaning

solutions and replacement parts recommended by the

manufacturer.

CAUTION

Do not operate this machine if any parts have been

damaged or removed.

CAUTION

Always use the automatic battery charger provided

by the manufacturer of this machine to charge the

Batteries of this machine. It is designed to charge

the Batteries at the appropriate rate. If you must use

a different charger, disconnect the Batteries before

charging to avoid damage to the electronic speed

controller.

CAUTION

To avoid damage to the electronic control components

of this machine, Do not store this machine outdoors. Do

not pressure wash this machine.

KODIAK K19 6

Questions? Call 855-965-0011 Use OEM Parts

OPERATION

Machine Overview

1. Recovery Tank

2. Vac Motor

3. 3x 12VDC Batteries

4. Solution Tank

5. Squeegee

6. Rear Caster Wheel

7. Tire

8. Scrub Deck

9. Recovery Tank Clean Out

10. Foam Float Ball & White Filter

11. Solution Fill

12. Tank Latch

13. Charging Port

14. Recovery Drain Hose

15. Solution Sight Tube & Drain Hose

16. Squeegee Lever

1

2

3

4

5

67

8

910

11

12

13

14

15

16

KODIAK K19 7

Questions? Call 855-965-0011 Use OEM Parts

OPERATION

Central Command Overview

1. Drive Switch RH Side

2. Status Indicator Light

3. Key Switch

4. Right Brush Circuit Breaker

5. Left Brush Circuit Breaker

6. Water Control Lever

7. Solution Valve Circuit Breaker

8. USB Port (Optional)

9. Positive BUSS Circuit Breaker (+ vdc)

10. Negative BUSS Circuit Breaker (- vdc)

11. Vac Circuit Breaker

12. Speed Control Knob

13. Battery Gauge/Hour Meter

14. Vac Clog Indicator Light (Optional)

15. Solution Indicator Light

16. E-Stop (Optional)

17. Brush Pressure Gauge

18. Vac Switch On (I) / Off (O)

19. Solution Switch On (I) / Off (O)

20. Deck Switch Up (I) / Down (O)

21. Down Pressure Toggle Switch (Optional)

22. Drive Switch LH Side

23. Reverse Switch

1

2

3

4

5

7

6

8

11

12

13

18 19 20 21

14 15 16 17 22

23

9

10

KODIAK K19 8

Questions? Call 855-965-0011 Use OEM Parts

OPERATION

Squeegee Installation

3 3

4 4

5

1

2

KODIAK K19 9

Questions? Call 855-965-0011 Use OEM Parts

OPERATION

Squeegee Adjustment

1

2

(RH) (LH)

KODIAK K19 10

Questions? Call 855-965-0011 Use OEM Parts

OPERATION

Battery Setup

Approved Drains Only

Single 20'' Disk =(x2) 95 Amp Hr. Batter

ies

All Other Decks =(x2) 150 Amp Hr. Batter

ies

Machine On Level Ground

5

4 4

3

6

9

7

8

1

2

Battery 1Battery 2

A

B

C

D

E

F

A

B

C

D

E

F

12VDC 12VDC

KODIAK K19 11

Questions? Call 855-965-0011 Use OEM Parts

OPERATION

Battery Charger Use

3

4

1

2

10-20 AMP

KODIAK K19 12

Questions? Call 855-965-0011 Use OEM Parts

OPERATION

Forward Drive

1

2

3

4

+/- 3° MAX

KODIAK K19 13

Questions? Call 855-965-0011 Use OEM Parts

OPERATION

Reverse Drive

1

2

3

4

+/- 3° MAX

KODIAK K19 14

Questions? Call 855-965-0011 Use OEM Parts

OPERATION

Fill Solution Tank

1

2

4/4

3/4

2/4

1/4

KODIAK K19 15

Questions? Call 855-965-0011 Use OEM Parts

OPERATION

Scrubbing

1

6

7

8

2

3

45

9

KODIAK K19 16

Questions? Call 855-965-0011 Use OEM Parts

OPERATION

Drying

1

5

6

7

2

8

KODIAK K19 17

Questions? Call 855-965-0011 Use OEM Parts

OPERATION

Drain Recovery Tank

Approved Drains Only

31

2 2

KODIAK K19 18

Questions? Call 855-965-0011 Use OEM Parts

OPERATION

Flushing Recovery Tank

Approved Drains Only

2

3

4

1

KODIAK K19 19

Questions? Call 855-965-0011 Use OEM Parts

OPTIONS

Vac Wand

13

2

5

6

4

KODIAK K19 20

Questions? Call 855-965-0011 Use OEM Parts

OPTIONS

Onboard Charger

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Kodiak K19 Floor Scrubber User manual

Kodiak K19 Floor Scrubber User manual

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