Exodraft GSV400-42 Owner's manual

Type
Owner's manual

This manual is also suitable for

Your energy. Optimized.
Chimney Fan
GSV
UK | Read and save these instructions!
RSV og GSV og RSVG
Your energy. Optimized.
Chimney Fan | GSV
Content
Product information 7
Scope of supply 7
Accessories and spare parts 7
Technical specications 9
Precautions and user instructions 12
Mechanical installation 13
Transportation safety bracket 13
Minimum distance 14
Installation onto a brick chimney 15
Installation onto a steel chimney 17
Multiple fans on chimney 20
Electrical installation 21
Isolation switch 21
Startup and conguration 22
System testing 22
Maintenance and troubleshooting 23
Care and cleaning 23
Troubleshooting 24
UK Conformity Assessed 25
Declaration of Conformity 26
Disposal
Electrical and electronic equipment (EEE) often contain materials, components and substances
that may harm the environment or be hazardous to your health. Products (WEEE) marked with
the ‘crossed-out wheeled bin’ symbol should be disposed of separately from other waste at the
end of its life. Though legislation may differ from country to country we strongly advise that
electrical and electronic waste is separated from other waste and disposed of according to
national legislation to protect the environment and personnel that may come into contact with
waste.
How to use this manual
This manual has been prepared based on the specific product and
contains relevant technical information and installations guides.
Accessories and spare parts are not covered by this manual.
Please refer to the individual manuals of these components.
This installation manual does not contain any system design documentation.
Failure to observe instructions marked with a danger symbol
may result in personal injury and/or damage to the product.
Errors and omissions excepted.
Disposal
Electrical and electronic equipment (EEE) often contain materials, components and substances
that may harm the environment or be hazardous to your health. Products (WEEE) marked with
the ‘crossed-out wheeled bin’ symbol should be disposed of separately from other waste at the
end of its life. Though legislation may differ from country to country we strongly advise that
electrical and electronic waste is separated from other waste and disposed of according to
national legislation to protect the environment and personnel that may come into contact with
waste.
How to use this manual
This manual has been prepared based on the specific product and
contains relevant technical information and installations guides.
Accessories and spare parts are not covered by this manual.
Please refer to the individual manuals of these components.
This installation manual does not contain any system design documentation.
Failure to observe instructions marked with a danger symbol
may result in personal injury and/or damage to the product.
Errors and omissions excepted.
Symbols
The following symbols may be used in the manual
to draw attention to danger or risk of personal
injury or damage to the product.
General prohibition
Failure to observe instructions marked with the prohibited
symbol may result in extreme danger or serious personal injury.
General warning
Failure to observe instructions marked with a danger symbol
may result in personal injury and/or damage to the product.
General attention
Marks a dangerous situation that, in the worst-case scenario,
can cause serious personal injury or significant damage to the product.
Electricity hazard/High Voltage
Marks a situation in which caution is advised due to the risk of high voltage electric
shock which can cause serious personal injury or significant damage to the product.
Connect an earth terminal to the ground
Failure to observe instructions marked with a danger symbol
may result in personal injury and/or damage to the product.
Permitted and approved
Permitted and approved method of installation.
Prohibited and not approved
Prohibited and not approved method of installation.
UK | 5
Warning
To minimise the risk of fire, electric shock, personal injury
and/or damage to the product please observe the following:
Please always read the manual and only use the product in accordance with the
manufacturer’s instructions. If in doubt, contact one of the Exodraft specialized dealers.
All installations must be carried out by properly qualifi ed personnel in accordance with
national legislation and regulations.
This product must be earthed. Get assistance from an qualifi ed electrician when in doubt.
The chimney fan must always remain switched on when the fireplace is in use.
Exodraft recommends that the chimney fan is switched on at least once every three
months, to avoid long periods of stagnation for the mechanical parts.
Ensure that the chimney has been swept before mounting the fan to avoid chimney fires.
Prior to servicing the product, disconnect the power and ensure that it cannot accidentally
be reconnected.
Exodraft always recommends the use of a smoke alarm when a solid fuel fireplace is
installed.
If the Exodraft fan system has been designed for solid fuel/multi fuel installations, please
ensure that the design meets the requirements of BS EN15287-1. If this cannot be achie-
ved, a smoke alarm must be installed in the same room as the heat appliance.
Note! Fans serving biomass boilers must be cleaned more often due to extensive residue/
soot building. It is essential that a regular inspection and cleaning schedule is implemen-
ted, especially in the early days of usage, to experience how often regular inspections and
cleaning should be carried out.
Your energy. Optimized.
6 | UK
UK | 7
3112002_GSV_UK
Warning
To minimise the risk of fire, electric shock, personal injury
and/or damage to the product please observe the following:
Please always read the manual and only use the product in accordance with the
manufacturer’s instructions. If in doubt, contact one of the Exodraft specialized dealers.
All installations must be carried out by properly qualifi ed personnel in accordance with
national legislation and regulations.
This product must be earthed. Get assistance from an qualifi ed electrician when in doubt.
The chimney fan must always remain switched on when the fireplace is in use.
Exodraft recommends that the chimney fan is switched on at least once every three
months, to avoid long periods of stagnation for the mechanical parts.
Ensure that the chimney has been swept before mounting the fan to avoid chimney fires.
Prior to servicing the product, disconnect the power and ensure that it cannot accidentally
be reconnected.
Exodraft always recommends the use of a smoke alarm when a solid fuel fireplace is
installed.
If the Exodraft fan system has been designed for solid fuel/multi fuel installations, please
ensure that the design meets the requirements of BS EN15287-1. If this cannot be achie-
ved, a smoke alarm must be installed in the same room as the heat appliance.
Note! Fans serving biomass boilers must be cleaned more often due to extensive residue/
soot building. It is essential that a regular inspection and cleaning schedule is implemen-
ted, especially in the early days of usage, to experience how often regular inspections and
cleaning should be carried out.
Your energy. Optimized.
Product information
The Exodraft GSV chimney fan with integrated grease drain is a specially built exhaust fan with a vertical
discharge for grills and kitchen exhaust.
When mounted on top of a chimney the chimney fan generates a vacuum in the ue pipe and in the
chimney. The grease fan is especially suitable for grills and kitchen exhausts. With its integrated grease
drain, grease drip pan and exchangeable granule cushion it is the ideal solution for greasy exhaust air.
The GSV are built for temperatures up to 250°C.
The fan must be installed on top of a chimney and creates a negative pressure (suction) along the full
length of the ue.
The fan is part of an Exodraft system and should be connected to an Exodraft controller for optimal effect.
Incorrect ring may result in problems with soot, chimney res, etc. which might damage the product.
Please check out this site for advice about lighting and maintaining a re:
www.exodraft.com
Scope of supply
Exodraft GSV chimney fan
Mineral wool mat for vibration-free mounting
Packet with location brackets, safety wire, bolts and nuts
(wing screws included - to be used where allowed)
Armoured hose
Installation manual and user instructions
Accessories and spare parts
The table below shows the accessories and spare parts available for the GSV-models.
Accessories* Spare parts
Flanges (for steel chimneys) Motors
Cover Plates (for steel and brick chimneys) Impellers and axial vanes
RSD - Dilution bolts (for brick chimneys) Mineral wool mats
Rainshield SVD-RS - Vibration dampers (for anges on steel chimneys)
GCB - Drip pan for grease and/or oil Capacitors
*This manual does not describe the specic use of accessories. We refer to the separate manuals for such components.
For more details contact your Exodraft dealer.
8 | UK
Your energy. Optimized.
Warranty
All Exodraft products are covered by a 2-year guarantee as per European consumer rights legislation. For
some countries an extended period of guarantee may apply depending on either national legislation or
other clearly stipulated conditions. Customer complaints must be handled by a specialised dealer or
wholesaler (preferably where the Exodraft product has been bought originally). An updated list of Exodraft
specialised dealers can be found on our website for the country in question.
Exodraft products must always be installed by properly qualied personnel. Exodraft reserves the right to
change these guidelines without prior notice.
The warranty and liability does not cover instances regarding personal injury or damage to property or the
product that can be ascribed to one or more of the following causes:
Failure to follow this installation and operation manual
Incorrect installation, start-up, maintenance or servicing
Improper repairs
Unauthorised structural modications made to the product
Installation of additional components that have not been tested/approved with the product
Any damage resulting from continued use of the product despite an evident defect
Failure to use original spareparts and accessories
Failure to use the product as intended
Exceeding or failure to meet the limit values in the technical data
Force majeure
UK | 9
3112002_GSV_UK
Technical specications
The GSV fan is designed for vertical discharge. It is available in two sizes.
The body and casing are manufactured in cast aluminium and equipped with a s cast aluminium impeller.
Chimney fan Axial vane/Impeller
GSV315-41
GSV400-41 Cast aluminium impeller
GSV400-42 Cast aluminium impeller
All models can be opened for service and cleaning purposes.
The motor is a temperature-resistant, encapsulated induction motor with sealed and maintenance-free ball
bearings, sitting outside the air volume ow.
The cable is heat-resistant, strain-relieved and shielded externally with a reinforced hose. These measures
give the chimney fan high operational reliability and long service life.
The drain opening is tted with a stainless steel grid as nger and bird protection.
The sound level varies between the different chimney fan models.
Further information about sound levels available in our technical brochure/datasheet.
The GSV fan has been designed to tolerate ue gas temperatures up to 250°C. Should the temperature be
higher (though maximum 300°C), the mineral wool mat should be removed and replaced with optional
dilution bolts (type RSD) or vibration dampers (type SVD-RS) at the ange to create extra cooling air under
the fan. For more information about these parts see under accessories.
All GSV models has a motor capacitor. The capacitor is considered a wear part that will be worn out over
time (depending on usage). If the capacitor is worn out, the motor will have difculties starting up. Then it is
time to replace the capacitor. Please ask a qualied electrician to carry out this job.
Model Motor specications Weight Dimension [mm]
rpm V Amp kW* kg A B x B C x C D [Ø] E
GSV315-41 1400 1 x 230 1.80 0.37 37 380 580 465 315 115
GSV400-41 1400 1 x 230 2.60 0.60 47 430 650 525 400 130
GSV400-42** 1720 3 x 400 3.50 0.75 52 460 650 525 400 130
*Power consumption at ambient temperature of 20 °C
** Frequency inverter is required
The RPM of the above fan models are innitely adjustable
Motor protection IP rating IP54
Insulation class F
A
B
D
E
C
RSV og GSV og RSVG
Technical data
UK | 11
3112002_GSV_UK
Construction and components
1 Top section
2 Bottom section
3Motor
4 Axial vane/Centrifugal impeller
5 Inlet for axial vane/centrifugal impeller
6 Safety hinge
7 Safety mesh
8 Handle
9
Screws to fasten top and bottom
section (Alternatively use supplied
wing screws, where conditions allow)
10 Armoured cable and connecting cable
11 Mineral wool mat
12 Safety wire
13 Location brackets, bolts and nuts etc.
RSV og GSV og RSVG
3
4
6
7
8
9
5
1
2
11
13
12
10
12 | UK
Your energy. Optimized.
Precautions and user instructions
These instructions, applicable standards and relevant safety procedures from the manufacturer must be
followed and at the same time the ofcial provisions in force in the country, where the product is installed,
must be observed.
Support system
Prior to installation of a chimney fan, it must be determined if the chimney can safely carry the weight of the
chimney fan.
A steel chimney should be well supported at the roof penetration point. If the chimney extends high above
the roof, the chimney and the fan should be secured. The manufacturer’s instructions must be followed.
Brick chimneys do not usually need any kind of support to carry the weight of the chimney fan.
System type
The chimney fan generates a vacuum in the ue pipe and in the chimney. The grease fan is especially
suitable for grills and kitchen exhausts. With its integrated grease drain, grease drip pan and exchangeable
granule cushion it is the ideal solution for greasy exhaust air.
Precautions
Be aware
that it must be installed on top of the chimney
that it can be mounted on steel as well as brick chimneys
that it must be mounted with the approved Exodraft accessories
that the chimney fan must always remain switched on when the replace is in use
that it must be accessible for service and maintenance from the roof or from a ladder/cherry picker
that the distance to ammable materials must be at least 500 mm
that the isolation switch must be easily accessible
ATTENTION! It is always recommended to install a
smoke alarm in connection with a wood red installation.
UK | 13
3112002_GSV_UK
Mechanical installation
Exodraft products must always be installed by properly qualied personnel and according to the
manufacturer’s instructions.
Transportation safety bracket
Do not forget to remove the transport safety bracket located near the impeller and check that the axial
vane/impeller turns freely, before mounting the fan on the chimney.
Models:
GSV315-41
GSV400-41
GSV400-42
14 | UK
Your energy. Optimized.
Positioning of the chimney fan
The chimney fan can be mounted horizontally or vertically. Be aware of national law and building
regulations!
Minimum distance
The minimum distance to ammable materials must be at least 500 mm (national legislation must be
observed)!
RSV og GSV og RSVG
Min. distance according
to national legislation!
RSV og GSV og RSVG
RSV og GSV og RSVG
RSV og GSV og RSVG
UK | 15
3112002_GSV_UK
Installation onto a brick chimney
If the fan is to be tted on a brick chimney, please use the location brackets. See the installation guide
below.
Step Action Illustration
1 Measure the inside diameter of the brick chimney.
2
Then cut a hole in the mineral wool mat that
matches.
Note that there must always be a minimum of
20 mm of mat surface at any point around the
circumference of the hole.
If a temperature sensor is to be installed with the
chimney fan, cut a groove in the mineral wool mat
that is big enough for the sensor.
20 mm
20 mm
3
Mount and fasten the location brackets to the
underside of the base plate by means of the bolts
and nuts supplied.
Please note that the bolts must be inserted from
beneath.
RSV og GSV og RSVG
4
Adjust the distance between the location brackets
to t the inside diameter of the chimney, and then
tighten the nuts.
Note that there should be a 2-4 mm gap between
the brackets and the chimney in order to avoid
transmitting vibrations from the fan to the
chimney.
RSV og GSV og RSVG
16 | UK
Your energy. Optimized.
5
Place the mineral wool mat on top of the chimney.
It can be used with either of the sides facing
the fan. The chimney fan can now be lowered
into place (on top of the mat) with the location
brackets into the chimney.
IMPORTANT! Do not screw or bolt the brackets into
the ue pipe!
RSV og GSV og RSVG
6
Use the safety wire to secure the fan to the
chimney. Apply the supplied screw and rawlplug
into the brick chimney. Then mount the wire
through the designated hole in the base plate and
into the wire lock.
Tighten the safety wire slightly and then tighten
the wire lock, so that the chimney fan is secured
when opened for service and cleaning purposes.
The isolation switch should be tted on the side
of the chimney, so it is easily accessible when
servicing the fan.
The armoured cable should be connected into the
underside of the isolator and up into the switch
via the cable gland.
RSV og GSV og RSVG
RSV og GSV og RSVG
7
Before taking the fan into operation, please make
sure that:
the nuts in the location brackets have been
tightened.
the safety wire has been fastened to the fan
and chimney.
the safety wire and the wire lock have been
tightened.
the connection on the armoured cable has
been fastened. The armoured cable must hang
straight down from the fan.
the chimney fan is securely closed.
when opening/closing the fan, support the
upper part with your hand.
NOTICE! The end-user should be made aware of
the fact that the chimney fan must always remain
switched on when the replace/boiler is in use.
RSV og GSV og RSVG
RSV og GSV og RSVG
RSV og GSV og RSVG
8
To avoid rainwater from entering the chimney
fan the slots and holes must be sealed with heat
resistant and reproof silicone.
Do not seal the drain holes!
RSV og GSV og RSVG
RSV og GSV og RSVG
RSV og GSV og RSVG
UK | 17
3112002_GSV_UK
Installation onto a steel chimney
If the fan is to be tted on a steel chimney, the chimney fan must be installed with an approved ange.
See the installation guide below.
Step Action Illustration
1
The ange must be placed so that the spigot goes
into the chimney!
Measure the diameter of the hole in the ange.
2
Then cut a hole in the mineral wool mat that
matches.
Note that there must always be a minimum of
20 mm of mat surface at any point around the
circumference of the hole.
20 mm
20 mm
3
Cut the corners off the mineral wool mat, so there
is room to t the vibration dampers.
If a temperature sensor is to be installed with the
chimney fan, cut a groove in the mineral wool mat
that is big enough for the sensor.
Now place the mineral wool mat on the ange
(between the ange and the fan).
18 | UK
Your energy. Optimized.
4Fixate the ange to the chimney fan with the use
of the vibration dampers supplied with the ange.
RSV og GSV og RSVG
5The fan assembly can now be tted onto the steel
chimney.
RSV og GSV og RSVG
UK | 19
3112002_GSV_UK
6
Use the safety wire to secure the fan to the
chimney. Apply the supplied self-cutting screw
in steel chimney. Then mount the wire through
the designated hole in the base plate and into the
wire lock.
Tighten the safety wire slightly and then tighten
the wire lock, so that the chimney fan is secured
when opened for service and cleaning purposes.
The isolation switch should be tted on the side
of the chimney, so it is easily accessible when
servicing the fan.
The armoured cable should be connected into the
underside of the isolator and up into the switch
via the cable gland.
RSV og GSV og RSVG
RSV og GSV og RSVG
7
Before taking the fan into operation, please make
sure that:
the nuts in the location brackets have been
tightened.
the safety wire has been fastened to the fan
and chimney.
the safety wire and the wire lock have been
tightened.
the connection on the armoured cable has
been fastened. The armoured cable must hang
straight down from the fan.
the chimney fan is securely closed.
when opening/closing the fan, support the
upper part with your hand.
NOTICE! The end-user should be made aware of
the fact that the chimney fan must always remain
switched on when the replace/boiler is in use.
RSV og GSV og RSVG
RSV og GSV og RSVG
RSV og GSV og RSVG
8
To avoid rainwater from entering the chimney
fan the slots and holes must be sealed with heat
resistant and reproof silicone.
Do not seal the drain holes!
RSV og GSV og RSVG
RSV og GSV og RSVG
RSV og GSV og RSVG
20 | UK
Your energy. Optimized.
Multiple fans on chimney
If two or more chimney fans are required to create sufcient draft, installation procedures are almost the
same as for single fan installation. See the installation guide below.
Multiple fans on a brick chimney
1
If two or more fans are required to create suf-
cient draft, a special adapter plate is required
(not an Exodraft part). The two holes in the plate
should match the throat diameter of the fan
model used and the distance from center to center
should be at least equal to the fan width. Exodraft
recommends that a partition is mounted between
the fans.
The adapter should be sealed with silicone and
bolted onto the top.
When installing multiple fans, it is extremely
important that the fans are of the same model
and size, and they must be controlled in tandem
by one motor speed control.
A similar approach should be taken if the ue size
exceeds the fan base dimensions. The adapter
plate should be sized so it covers the ue and
secured. A hole should be cut in the center of the
plate and the fan mounted centered over the hole.
Multiple fans on a steel chimney
1
If two or more chimney fans are required to create
sufcient draft, the installation procedures are
basically the same as for single fan installation
on a steel chimney. However, as the fans will be
placed next to each other, a special plenum box
will be required (not an Exodraft part).
Exodraft recommends that a partition is mounted
between the fans.
When installing multiple fans, it is extremely
important that the fans are of the same model
and size, and they must be controlled in tandem
by one motor speed control.
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16
  • Page 17 17
  • Page 18 18
  • Page 19 19
  • Page 20 20
  • Page 21 21
  • Page 22 22
  • Page 23 23
  • Page 24 24
  • Page 25 25
  • Page 26 26
  • Page 27 27
  • Page 28 28

Exodraft GSV400-42 Owner's manual

Type
Owner's manual
This manual is also suitable for

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI

in other languages