AL-KO Häcksler Duotec TCS 2500 User manual

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D

2 TCS 2500 / TCS Duotec 2500 / TCS Duotec 3000

Inhaltsverzeichnis

D Betriebsanleitung...................................................................................................... 5

EN Operating instructions.............................................................................................14

NL Gebruikershandleiding............................................................................................23

FR Traduction du mode d‘emploi original....................................................................32

IT Istruzioni per l'uso.................................................................................................. 41

AL-KO KOBER GROUP Kötz, Germany

This documentation or excerpts therefrom may not be reproduced or disclosed to third parties without

the express permission of the AL-KO KOBER GROUP.

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D

4 TCS 2500 / TCS Duotec 2500 / TCS Duotec 3000

M6x25 (4x)

Ø6,4x18 (4x)

M6x16 (2x)

Ø6,4x18 (4x)

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en

Translation of the original operating instructions

14 456251

TRANSLATION OF THE ORIGINAL

OPERATING INSTRUCTIONS

Contents

About this handbook........................................ 14

Product description.......................................... 14

Technical data.................................................. 15

Safety instructions............................................15

Power supply....................................................16

Operation..........................................................17

General points on shredding and

composting.............................................17

Assembly..........................................................18

Cleaning and Maintenance.............................. 19

Fault-Finding plan............................................ 21

Warranty........................................................... 21

EU declaration of conformity............................22

ABOUT THIS HANDBOOK

Read these instructions before start-up. This

is a prerequisite for safe and trouble-free ope-

ration. Familiarize yourself with the operating

elements and the use of the machine before

operating.

Please observe the safety and warning noti-

ces in this document and on the unit.

This document is a permanent part of the pro-

duct described and should be handed over to

the customer when the unit is sold.

Explanation of symbols

CAUTION!

Following these safety warnings care-

fully can prevent personal injury and/or

material damage.

ADVICE

Special instructions for greater ease of

understanding and improved handling.

PRODUCT DESCRIPTION

Symbols on the machine

Important! Take particular care during

handling.

Before taking into operation, read the in-

structions for use.

Important – danger! Keep your hands and

feet away from the blade system!

Keep your hands away from the blade

system.

Keep third parties out of the danger area!

Keep distance to the danger area.

Always disconnect the machine from the

mains before maintenance or if the cable

is damaged or cut.

Wear protective glasses and ear defen-

ders.

Wear gloves.

Safety and protective equipment

DANGER!

Danger of injury if the safety devices are

tampered with!

Tampering with safety devices can result

in serious injuries!

Do not deactivate safety and protective

devices.

Designated use

This garden shredder is only intended for the

shredding of organic substances accumulated

from the house and garden area. Other use is not

permitted.

The machine is not allowed to be used in commer-

cial applications. Any use not in accordance with

this designated use shall be regarded as misuse.

WARNING!

Danger of injury if used other than ac-

cording to the designated use!

This can result in injuries!

The machine is not allowed to be used in

commercial applications.

Product description

456251 15

DANGER!

Danger of injury if used other than ac-

cording to the designated use!

This can result in extremely serious inju-

ries!

Do not use the machine for preparation

of garden soil or crushing of metal pie-

ces.

TECHNICAL DATA

Type TCS Duo-

tec 2500

TCS Duo-

tec 3000

Motor 230 V~/

50 Hz

400 V~/

50 Hz

Max. power 2500 W 2900 W

Fuse 16 A 16 A

Spped 2790 minˉ¹ 2830 minˉ¹

Combination

sitch plug

with over-

load cut-out

with over-

load cut-out

Feeder funnel for bran-

ches up to

13 mm dia

for bran-

ches up to

13 mm dia

Branch feeder for larger

branches up

to 40 mm dia

for larger

branches up

to 43 mm dia

Weight approx 51 kg approx 55 kg

Noise level

L

WA

(2000/14/EG)

115 dB(A) 115 dB(A)

Sound pres-

sure level

88 dB(A) 88 dB(A)

Uncertainty K = 2 dB(A) K = 2 dB(A)

Mass 1415 x

966 x 655

1415 x

966 x 655

SAFETY INSTRUCTIONS

Operator:

Young people under 16 years of age, and per-

sons who are not familiar with the instructions

for use, are not allowed to use the machine.

Persons under the influence of alcohol, drugs

or medication are not allowed to use the ma-

chine.

Personal protective equipment:

Wear clothing and protective equipment in

accordance with the regulations in order to

avoid injuries to the eyes, as well as to avoid

hearing impairment.

The clothing must be appropriate (tightly fit-

ting) and must not restrict movements. If you

have long hair, it is essential to wear a hair

net.

The personal protective equipment compri-

ses:

Ear protection

Protective glasses

Work gloves

Safety shoes

Working area:

No further persons, children or animals may

be in the working area of the shredder.

Keep the working area free from material to

be shredded and other objects – danger of

stumbling.

The user of the machine is responsible for ac-

cidents involving other persons or their pro-

perty.

Ensure good lighting of the working area.

Operating times:

When operating in residential areas, observe

country-specific and communally permitted

operating times according to the regulations

on noise pollution.

Work with the machine at daylight or with

good lighting only.

Operation:

Do not reach into hopper or feed chute during

operation!

The cutting disk after-runs after the machine

is switched off!

Only start up the machine, after assembly is

fully completed.

Always perform a visible inspection prior to

using the machine. The machine must be in

a safe operating condition.

Never work alone.

Immediately renew damaged or worn parts.

Only use the machine if it is in the technical

condition stipulated by the manufacturer.

Do not undertake shredding work in the rain,

snow or stormy weather. Do not use the

shredder in wet or damp surroundings.

en

Power supply

16 456251

Do not deactivate safety and/or protective de-

vices of the machine.

Always ensure secure standing of the ma-

chine.

Never transport the shredder with the motor

running.

Switch the motor off, wait for the cutting disk

to stop moving, and disconnect the machine

from the mains connection prior to moving the

machine.

When moving the shredder, exclusively carry

the shredder on its handle.

Immediately disconnect the plug from the

mains if the extension cable has been dama-

ged or cut!

We recommend the connection via a earth

leakage circuit breaker (ELCB) with a rated

leakage current < 30 mA.

The mains voltage at your location must meet

the information regarding mains voltage in

the Technical Data. Do not use any other sup-

ply voltage.

The type of cable used should be 3 core dou-

ble insulated minimum of 1.5 mm to a maxi-

mum of 2.5 cross section to BS 6500 (1984)

tabel 16 PVC flex core. 300/500 V H05 W-F.

Any extension cable, up to a maximum of 50

m, should be of a type not lighter than the ca-

ble prescribed for the machine. The connec-

tor for the extension should be splash-proof.

Damaged or fragile extension cables may not

be used.

Check the condition of you extension cable

prior for every use.

Only use the mains connection for the desi-

gnated purpose. Do not pull the mains cable

in order to pull the mains plug out of the so-

cket. Protect the cable against heat and sharp

edges.

Always disconnect the shredder from the

mains connection when not in use.

Route the extension cable such that they do

not interfere and cannot be damage during

shredding.

Immediately switch off the shredder saw and

disconnect it from the mains connection if you

notice any changes.

Always ensure secure standing while

working. Do not bent forward to far.

Do not feed the shredder from an elevated

position.

POWER SUPPLY

The machine can be plugged into any 13 A mains

socket with 240 V ac, and must be protected by

a 13 A fuse. (TCS Duotec 3000: 400 V, Observe

correct direction of rotation)

Excluded from this are countries with a lower con-

nected load (10 A; 13 A, slowblowding).

WARNING!

Only for Great Britain (240 V)!

This machine must be earth!

Never use a faulty power cable!

Check the power cable regularly for

signs of wear and tear!

Wiring Instructions

When wiring the english 3 pin plug

please follow the instruction accord-

ing to the colour coding as shown

below:

Green and

Yellow to

terminal

E Earth

Brown to

terminal

L Live

Blue to

terminal

N Neutral

In accordance with VDE regulations, the machine

is fitted with a safety cutout switch which switches

off the power in the event of overload.

Overloading may occur if the blade is jammed for

a prolonged period of time. The safety switch is

designed to cause a delay of 1 - 3 minutes be-

for the motor can be restartet: Prior the restarting,

however the cause of overloading must be ascer-

tained and remedied.

To restart the motor, the switch must first be re-

turned to the OFF position, the after 2 or 3 minu-

tes the machine can be switched on again by swit-

ching the switch to ON.

Operation

456251 17

In accordance with the regulation of the VDE the

machie is interference suppressed.

OPERATION

Proir to switching on, make sure that the shredder

is standing on a firm base. The type of connecting

cable used must be no lighter than rubber hose

of the type BS 6500 (1984). Table 16 PVC 3-core

flex, 300/500 V HOS VV-F and must be fitted with

a rubber-coated plug fitted with a 13 A fuse.

It is strongly recommended that all outdoor power

equipment is used in conjunction with an Earth

Leakage. Circuit Breaker which can be obtained

from yout local power tool retailer.

In accordance with VDE regulations, the machine

is fitted with a safety cutout switch which switches

off the power in the event of overload.

Overloading may occur if the blade is jammed for

a prolonged period of time. The safety switch is

designed to cause a delay of 1 - 3 minutes be-

for the motor can be restartet: Prior the restarting,

however the cause of overloading must be ascer-

tained and remedied.

To restart the motor, the switch must first be re-

turned to the OFF position, the after 2 or 3 minu-

tes the machine can be switched on again by swit-

ching the switch to ON.

In accordance with the regulation of the VDE the

machie is interference suppressed.

WARNING!

Only for Great Britain (240 V)!

This machine must be earth!

Never use a faulty power cable!

Check the power cable regularly for

signs of wear and tear!

Wiring Instructions

When wiring the english 3 pin plug

please follow the instruction accord-

ing to the colour coding as shown

below:

Green and

Yellow to

terminal

E Earth

Brown to

terminal

L Live

Blue to

terminal

N Neutral

GENERAL POINTS ON SHREDDING

AND COMPOSTING

With the shredder, you have acquired a machine

which helps you break down organic waste from

your house and garden. This waste, when broken

down, is best used as compost for the biological

fertilisation of your garden, producing a rich hu-

mus.

The large unpleasant-looking heap of waste in the

corner of your garden will disappear, since shred-

ding the accumulated organic waste reduces its-

volume by almost two-thirds. After a few months,

the natural decom position process of the shred-

ded material will produce a rich, healthy humus,

sparing you laborious shifting of the compost.

The very short duration of this process is made

possible by the numerous ruptures resulting from

the shredding process, which provide excellent

points of attack for the micro-organisms. For the

growth of leaves, flowers, fruits and roots, plants

need important nutri tive elements, which they

en

General points on shredding and composting

18 456251

draw chiefly from the soil. This extraction of food

is reduced to a minimum by the return of organic

humus naturally to the soil.

Organic fertilisers are decomposed in the soil by

bacteria, and are transfor med into the important

nutrients absor bed by the plants.

Humus regulates the water-balance in the fertile

topsoil, allows for sufficient aeration of the soil and

facilitates growth of roots.

Well-fertilised soil produces better growth and a

richer harvest. When used in conjunction with

good, systematic rotation, humus can in many ca-

ses prevent soil fatigue.

Proper shredding material

Organic substances, when shredded and mixed

into the soil, become biological fertilisers and

make excellent compost.

Organic substabce include e.g.: branches, twigs,

shrubs, flowerstalks, vegetable waste, leaves, pa-

per, cardboard ets.

ADVICE

Do not shred:

Roots of any kind with soil and sto-

nes attached (will damaged the cut-

ters), plastic materials, plastic bags,

glass, metal objects, bones, box-

wood, rags etc..

Garden waste with a high seed con-

tent is not suitable for suface com-

posting!

Feeding

Always switch on the motor prior to feeding mate-

rial into the shredder.

Use Top Feed for:

Twigs, branches, shrubs up to 13 mm Ø

Vegetable and flower waste, paper, card-

board

Paper and cardboard:

Do not fold too thickly when feeding into the

funnel. Should be fed in try.

CAUTION!

Remove metal clips and staples

from cardboard before shredding.

Do not feed in colour publication,

mail order catalogues etc., as these

contain substances which are unsui-

table for composting.

Garden and kitchen waste with a high water con-

tent, for example vegetable leaves, flowerstalks

etc. tend to stick, and can clog the ejector slot and

block the motor. Allowing waste of this kind to dry

for a few days will make shredding easier.

Several single twigs at a time may be fed in

through top funnel.

Use SIDE FEED for:

All branches up to approx. 35 (40) mm Ø.

Save the thinner twigs at the end of the

branch for top feed.

CAUTION!

When the cutters are sharp they pull

in the waste material with considera-

ble force, and thicker branches must

befirmly held back to avoid overloa-

ding the motor.

We recommend the wearing of gl-

oves and protective glasses while

shredding.

Twigs and branches should be shredded imme-

diately after cutting, while they are still full of sap

and we recommend either shredding dra material

from the time to time during this operation, or re-

serving the dry material until last.

This will absorb the moisture in the shredder and

clean the inside automatically. Do not however,

neglect to remove any residue from the shred-

der once the task is finished (First disconnect the

main plug).

If finer shredding is required, feed the material

through the funnel a second time.

ASSEMBLY

Leg assembly

Attach the legs to the housing

You will need:

2 legs

6 screws M8 x 35/40 (TCS Duotec 2500: 1

of which are already fitted to the machine)

6 washers 8,4 x 16 - DIN 125

6 nuts M8

2 washers 10,5 x 30 x 5

1 Place the machine on a suitable base. (eg a

table)

2 Open the shredder up.

3 Unscrew the nut M8 (1a).

4 Pull out the rod and take the upper part (1b).

Assembly

456251 19

Open the machine

5 loosen the handscrewn (2a).

6 fold back the feeder tube (2b).

7 Place the lower half on the side ans dispose

of the packaging.

8 Position the washers 10,5 x 30 x 5 and legs on

the housing and insert screws M8 x 35/40 (3).

9 Attach the legs using the nuts M8 and was-

hers 8,4 x 16 (DIN 125) supplied. (Assembly

the same on left and right side) (4)

ADVICE

For easier assembly of the wheel axle,

do not fully tighten the nuts simply hold

the legs in position the screws.

Assemble wheel axle and wheels

You will need:

1 axle

2 screws M8 x 40

2 washer 8,4 - DIN 125

2 nuts M8

2 wheels with ball bearings

2 extension screws (= wheel axles)

2 nuts M10

2 corrugated washer 13 x 24 x 0,5

2 retainig washer 10,5

1 Using the 2 screws, 2 washers 8,4 and nuts,

screw the axle onto the legs. (5)

2 Ten tighteen the 6 nuts on the legs.

3 Position the lower part of the shredder on the

legs.

4 Place the upper part of the shredder on the

top of the lower part. (6)

5 Allow the upper part to engage int the central

retainer.

6 Push the rod through the holes in the upper

and lower parts of the shredder.

7 Screw the nut back onto the rod. (7)

8 Tighten the handscrew. (2a)

9 The wheels (with ball bearings fitted) are se-

cured to the axle using the extention screw,

corrugated washer 13 x 24 x 0,5, retainig wa-

sher 10,5 and nut. (8)

10 Fit the wheel covers onto the wheels.

Assembly tools

Included with the shredder is the following:

1 box spanner SW 10

1 open-endde spanner SW 10/8

1 Torx-bitT30

Assembly of feeder funnel

Tools:

1 Screwdriver

4 Bolts M6 x 25

4 Washer A6,4 DIN 9021

1 Fit the projective rubber guard on top of the

tube. (9b)

2 Position the funnel on top of the tube. (9c)

3 Secure the funnel to the tube using the 4

screws and washers. (9d)

Assembly tube

Montage Fülltrichter

Assembly tools:

4 washer 6,4 - DIN 125

4 retaining washer 6,4

1 screw M6 x 25

3 screw M6 x 16

1 Position the tube on top of the shredder. (9a)

2 Secure the tube on top of the shredder.

CLEANING AND MAINTENANCE

CAUTION!

Do not spray with water

Removing feeder funnel

1 Switch off shredder

2 Wait until cutter has com to a complete stop.

3 Disconnect mains plug.

4 Loosen screw and pull out (2a)

CAUTION!

For replacement of this screw only origi-

nal part!

Safety disconnection switch

The safety disconnection switch i acted by pulling

the screw out.

The motor can not be started with the normal ro-

cker switch.

Aftre replacing the feeder funnel with the original

screw, the motor can be re-started with the rocker

switch.

ADVICE

Very important for your own safety!

5 Turn the safety lever (central catch) and lift

the tube back.

en

Cleaning and Maintenance

20 456251

Transportation

For easier transportation, the shredder can be se-

parated in the middle (hinges).

1 Unscrew the nut. (1a)

2 Pull out the rod and take the upper part off.

(1b)

Cleaning inside the housing

Aftrer cleaning the inside of the shredder, we re-

commend that you spray the inside and the blade

disc with a fine oil to prevent corrosion.

Motor is maintenance-free

Remember your "TCS Duotec" has a tough job to

do in shredding branches and shrubs. It is there-

fore, of parampunt importance that the cutters are

kept sharp. The cutters have appreciable less cut-

ting power when blunt. The shred is then coarser

(will not decompose so easily).

Shredder tears rather than cuts when the cutters

are blunt.

Prior to switching the shredder on check taht all

cutters are securely mounted.

Changing and grinding cutters

Assembly:

Included with the shredder is the following:

4 box spanner SW10

1 open-ended spanner SW 10/8

1 Torx-bit T30

CAUTION!

Always switch off the motor and dis-

connect the plug prior to gaining ac-

cess to the cutters!

Make shure the cutters are sharp

when used!

Always keep to the original cutting

edge when regrinding the cutters!

Use new cutters, when necessary!

Wear protective gloves when doing

this, to avoid the risk of injury.

Loosen the countersunk head bolt using the Torx-

bit and open-ended spanner and turn the bldes

180°. (10a)

These blades are double ground and can thus be

used on both sides. When blunt on both sides re-

new, and make sure they are screwed in tightly.

Diassembly of the pre-cutter and blade disc:

CAUTION!

Wear protective gloves when doing this,

to avoid the risk of injury!

Using the allen key, loosen the socket head screw

in the blade holder (keeping the lower blade disc

from burning). (10b)

Now you can lift off the following parts:

Socket head screw with pre-cutter and was-

her. (11)

Upper blade disc. (12)

Distance tube (13)

Lower blade disc.

Assembly is carried out in the reverse sequende.

Replacing the feeder funnel

If the tube will not close down (sticks), turn the

blade disc around 90°.

lift back the tube and engage in the saftey lever

(central catch).

Screw in the handscrew.

CAUTION!

Before puuting into operation check

that the feeder tube has been pro-

perly located and locked with the

central catch!

For replacement og this crew use

only original part!

Disposal

Do not dispose of worn-out machines

or spent batteries (including recharge-

able batteries) in domestic waste!

The packaging, machine and accessories

are made from recyclable materials and

must be disposed of accordingly.

Fault-Finding plan

456251 21

FAULT-FINDING PLAN

Fault Possible cause Remedy

Motor won't start no mains voltage check fuse

mains cable / plug

coupling faulty

check (electrical expert)

replace

Housing not closed as required

- safety switch in operation.

Close housing as required and

screw down firmly.

blade disc blocked Remove any shreddings from in-

side the housing (Attention! Re-

move mains plug).

Reduced cutting performance blunt blades Regrind blades or replace with

new ones.

CAUTION!

Electrical repairs should only be carried out by a qualified electrican or authorized service agent!

WARRANTY

We will address claims for any defects in materials and workmanship during the statutory period of limi-

tation by means of repairs or replacements of our choice. The period of limitation is governed by the laws

of the country in which the machine was purchased.

Our warranty applies only if:

The machine has been properly handled

The operating instructions have been adhered

to

Original replacement parts have been used

The warranty is no longer in effect if:

Efforts have been made to repair the machine

Technical modifications have been made to the

machine

The machine has not been used for its intended

purpose

The warranty does not cover:

Damage to paint work through normal use

Parts subject to wear as indicated in the replacement parts list with a box [xxx xxx (x)]

Internal combustion engines – separate warranty conditions of the respective engine manufacturer

apply

The warranty period begins with the purchase by the first buyer. The warranty period begins on the date

that appears on the original purchase receipt. In the event of a warranty claim, please your contact sup-

plier or the nearest authorised customer service centre with this warranty declaration and the purchase

receipt in hand. This warranty does not affect the legal warranty claims by the purchaser against the

seller.

en

EU declaration of conformity

22 456251

EU DECLARATION OF CONFORMITY

We hereby declare that this product in the version introduced into trade by us, complies with the requi-

rements of the harmonised EU guidelines, EU safety standards and the product-specific standards.

Product Type Serial number

Shredder TCS Duotec 2500 / TCS 2500

TCS Duotec 3000

G2092090

Manufacturer EU guidelines Harmonised standards

AL-KO Geräte GmbH

Ichehauser Str. 14

D-89359 KOETZ

DEUTSCHLAND

2006/42/EG

2014/30/EU

2000/14/EG

2002/95/EG

DIN EN 55014-1

DIN EN 55014-2

DIN EN 13683

DIN EN 62233

DIN EN 60335-1

DIN EN 61000-3-2

DIN EN 61000-3-11

Duly authorised person Sound pressure level

Andreas Hedrich

AL-KO Geräte GmbH

Ichenhauser Str. 14

D-89359 Kötz

measured/guaranteed:

EN ISO 3744

TCS Duotec 2500

113 / 115 dB(A)

TCS Duotec 3000

113 / 115 dB(A)

Conformity evaluation Notified body Obdach, 23.10.2018

2000/14/EG

Anhang V

TÜV Industrieservice GmbH

TÜV Süd Gruppe

Westendstraße 199

80686 MÜNCHEN

DEUTSCHLAND

Dr. Wolfgang Hergeth

Managing Director

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