Craftsman 917.388690 Owner's manual

Category
Garden tools
Type
Owner's manual
Owner's Manual
ICRRFTSMRN°I
6.75 HORSEPOWER
21" REAR DISCHARGE
ROTARY LAWN MOWER
Model No
917.388690
Safety
Assembly
Operation
Maintenance
EspaSol
Repair Parts
CAUTION:
Read and followall
Safety Rulesand Instructions
before operatingthisequipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179
visit our Craftsman website: www.sears.com/craftsman
Warranty ................................................. 2 Product Specifications .......................... 11
Safety Rules ........................................ 2-4 Service and Adjustments ...................... 14
Assembly ................................................ 5 Storage ............................................ 15-16
Operation ............................................. 6-9 Troubleshooting .............................. 16-17
Maintenance Schedule ........................ 10 Repair Parts .......................................... 34
Maintenance .................................... 10-13 Parts Ordedng ........................ Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER
For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubdcated, and tuned up according to the operating and maintenance instructions in
the owner's manual, Sears will repair free of charge any defect in material or workman-
ship.
Ifthis Craftsman Lawn Mower is used for commercial or rental purposes, this warranty
applies for only 90 days from the date of purchase.
This Warranty does not cover:
Expendable items which become worn dudng normal use, such as rotary mower
blades, blade adapters, belts, air cleaners and spark plug.
Repairs necessary because of operator abuse or negligence, includingbent
crankshafts and the failure to maintain the equipment according to the instructions
contained in the owner's manual.
Warranty service is available by returning the Craftsman power mower tothe nearest
Sears Service Center/Department in the United States. This warranty applies only
while thisproduct isin use in the United States.
This Warranty gives you specific legal dghts, and you may also have other rights which
vary from state to state.
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 6O179
IMPORTANT: This cuttingmachine is capable of ampufating hands and feet and
throwingobjects. Failure to observe the following safety instructionscould result in
serious injury or death.
I. GENERAL OPERATION
Read, understand, and follow all
instructionson the machine and in the
manual(s) before starting. Be thor-
oughly familiar with the controlsand the
proper use of the machine before
starting.
Do not put hands or feet near or under
rotatingparts. Keep clear ofthe
discharge opening at all times.
Only allow responsible individuals, who
are familiar with the instructions,to
operate the machine.
Clear the area of objects such as rocks,
toys, wire, bones, sticks, etc., which
could be picked up and thrown by the
blade.
Be sure the area isclear of other
people before mowing. Stop machine ff
anyone enters the area.
Do not operate the mower when
barefoot or weadng open sandals.
Always wear substantial foot wear.
Do not pull mower backwards unless
absolutely necessary. Always look
down and behind before and while
moving backwards.
Do notoperate the mower with proper
guards, plates, grass catcher or other
safety protectivedevices in place.
See manufacturer's instructionsfor
proper operation and installationof
accesaodes. Only use accessories
approved by the manufacturer.
Stop the blade(s) when crossinggravel
drives, walks, or roads.
Stop the engine (motor) whenever you
leave the equipment, before cleaning
the mower or unclogging the chute.
Shut the engine (motor) off and wait
untilthe blade comes to complete stop
before removing grass catcher.
Mow only in daylight or good artificial
light.
Do notoperate the machine while
under the Influence of alcohol or drugs.
Never operate machine in wet grass.
Always be sure of your footing: keep a
firm holdon the handle and wall<;never
run.
Disengage the selt-propelled mecha-
nismor drive clutchon mowers so
equipped before starting the engine
(motor).
If the equipment should startto vibrate
abnormally, stop the engine (motor)
and check immediately for the cause.
Vibration is generally a warning of
trouble.
Always wear safety goggles or safety
glasses with side shields when operat-
ing mower.
I1. SLOPE OPERATION
Slopes are a major factor related to slip
and fall accidentswhich can result in
severe injury. All slopes require extra
cautlan. If you feel uneasy on a slope, do
notmow it.
DO:
Mow across the face of slopes: never
up and down. Exercise extreme caution
when changk_g direction on slopes.
Remove obstacles such as rocks,tree
limbs,etc.
Watch for holes, ruts,or bumps.Tall
grass can hide obstacles.
DO NOT:
Do not trlm near drop-ads, ditches or
embankments. The operator could lose
footing or balance.
Do not trim excessively steep slopes.
Do notmow on wet grass. Reduced
footing could cause slipping.
IlL CHILDREN
Tragic accidents can occurif the operator
is not alert to the presence of children.
Children are of_ana_racted to the
machine and the mowing activity.Never
assume that children will remain where
you last saw them.
Keep childrenout of the trimming area
and under the watchful care of another
responsible adult.
Be alert and rum machine off if children
enter the area.
Before and while walking backwards,
look behind and down for small
children.
Never allow children to operate the
machine.
Use extra care when approaching blind
comers, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
-Use only an approved container.
-Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
-Neverstore the machine or fuel
container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed
area.
Never make adjustments or repairswith
the engine (motor) runnlt',g.Disconnect
the spark plug wire, and keep the wire
away from the plug to prevent acciden-
tal starting.
Keep nuts and bolts, especially blade
attachemant bolts, tight and keep
equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
Never attempt to make wheel height
adjustments while the engine (motor) is
running.
Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra ca_ion when servicing them.
Do not change the engine governor
3 setting or overspeed the engine.
ALook for this symbol to point out
importantsafety precautions. It means
CAUTIONI!I BECOME ALERT!I! YOUR
SAFETY IS INVOLVED,
AWARNING: In order to prevent
accidental starting when setting up,
transporting, adjustingor making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
AWARNING: Engine exhaust, some of
its constituents,and certain vehicle
components contain or emit chemicals
known to the State of California to cause
cancer and birthdefects or other repro-
ductive harm.
AWARNING: Battery posts, terminals and
related acoessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductiveharm.
Wash hands after handling.
A CAUTION: Muffler and other engine
parts become extremely hot during
operation and remain hot after engine
has stopped. To avoid severe burns on
contact, stay away from these areas.
These accessorieswere availa_ whenthis lawnmowerwas produced.They are not
shippedwith your mower.Theyare alsoavailableat mostSearsretailoutletsand service
centers. MostSearsstorescanalsoorder repairpartsforyou,when youprovide the model
numberof yourlawnmower. Someoftheseaccessories maynotapp_ toyourlawnmower.
LAWN MOWER PERFORMANCE
FOR REAR DISCHARGE LAWN MOWERS MDLCHER KQS STABILIZER
GRASS CATCHERS _ GRASS CATCHERS
FOR FOR
REAR DISCHARGE SIDE DISCHARGE
LAWN MOWERS LAWN MOWERS
GAS CANS
LAWN MOWER MAINTENANCE
MUFFLERS AIR FILTERS SPARK PLUGS
BELTS BLADES BLADE ADAPTERS WHEELS ENGINE OIL
4
Read these instructionsand this manual in
its entiretybefore you attempttoassemble
or operate your new lawn mower.
IMPORTANT: This lawn mower is shipped
WITHOUT OIL OR GASOLINE in the
engine.
Your new lawn mower has been assembled
at the factory withthe exceptionof those
partsleft unasssmbled for shipping
purposes. Toensure safe and proper
operationof yourlawn mower, all parts and
herdware yon assemble must be tightened
securely. Use the correcttools as neces*
sary to ensure propartightness. All parts
suchas nuts,washers, bolts, etc., neces-
saryto completethe assemblyhave been
placed in the partsbag.
TO REMOVE LAWN MOWER FROM
CARTON
1. Remove loose parts included with
mower.
2. Cut down two end corners of carton
and lay end panel down flat.
3. Remove all packing materials except
padding between upper and lower
handle and padding holding operator
presence control bar to upper handle.
4. Roll lawn mower outof carton and
check cartonthoroughly for additional
loose parts.
HOWTO SET UPYOUR LAWN
MOWER
TO UNFOLD HANDLE
IMPORTANT: Unfold handle carefully so
as not to pinch or damage control cables.
1. Raise lower handle section to operat-
ing positionand squeeze the bottom
ends of lower handle towards each
other untilthe pin in handle can be
inserted into one of the three height
adjustment holes.
2. Remove protective padding, raise
upper handle section into place on
lower handle and tighten both handle
knobs.
3. Remove any packing material from
around control bar.
Your handles may be adjusted for your
mowing comfort. Refer to =ADJUST
HANDLE" in the Service and Adjustments
section of this manual.
control bar
Liftu
position
Lower handle
3-Position
handle
bracket
pin
J
TO INSTALL ATACHMENTS
Your lawn mower was shipped ready to
be used as a mulcher.To convert to
bagging, see "TO CONVERT MOWER" in
the Operation section of this manual.
KNOWYOURLAWNMOWER
READTHIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATINGYOUR LAWN
MOWER. Compare the ilustraSonswithyour lawn mower tofamiliarize yourself with the
locationof various controlsand ac_ustments.Save this manualforfuture referer_e.
These symbols may appear on your lawn mower or In literature supplied with the
product. Learn and understand their meaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNINQ ON OFF AND FEET AWAY
Engine zone controlcable
Starter handle
Gasoline filler cap
Handle I
Air filter
Pdmer
Engine oil cap
with dipstick
Housing
Wheeladjuster
IMPORTANT: This lawn mower Is shipped (on each wheet)
WITHOUT OIL OR GASOLINE in the engine.
MEETS CPSC SAFETY REQUIREMENTS
Sears rotarywalk-behindpowerlawnmowerscooformto the safetystandardsofthe American
NationalStandardsInstituteand the U.S.ConsumerP_ SafetyCommission.The blade
toms whenthe engineisrunning.
Operator Presence Control Bar- must be Primer - pumpsadd_ fuelfromthe
helddowntotbe handletostartthe engine, carberetorto thecySnderforusewhea
Release to stopthe engine, start_ga _ engine.
Starter Handle - ussd for startingthe e_ine. 6
Theoperationofanylawn
mowercanresultinforeign
objectsthrown intothe eyes,
which can result in severe
eye damage. Always wear
safety glasses or eye shieldswhile
operating your lawn mower or performing
any adjustments or repairs. We recom-
mend a wide vision safety mask over
spectacles or standard safety glasses.
HOWTO USEYOUR LAWN MOWER
ENGINE SPEED CONTROL
The eegine speedwas setat thefactory for
optVnurnperformance. Speed is not adjust-
able.
ENGINEZONE CONTROL
_,CAUTION: Federal regulations require
an engine controlto be installed on this
lawn mower in order to minimize the risk
of blade contactinjury. Do not under any
circumstancesattempt to defeat the
function of the operator control.The blade
turns when the engine is running.
Your lawnmower isequippedwithan
operatorpresencecontrolbar which
requiresthe operatorto be pesitloeed
behindthe lawnmowerhandletostartand
operatethe lawnmower.
TO ADJUST cu'n3NG HEIGHT
Raise wheels for low cut and lower
wheels for high cut. Adjust cuttingheight
to suit your requirements. Medium
positionis best for most lawns.
To changecuring height,squeezeac_uster
levertowardwheel. Move wheelup or
down_ suityourrequirements.Besure all
whealsare in the same setting.
NOTE: Adjuster is propedy positioned
when plate tab inserts into hole in lever.
Also, 9-position adjusters (if so equipped)
allow lever to be positioned between the
plate tabs.
Lower Wheels for High Cut Plate Tab
RaiseWheelsfor LowCut Lever
TO CONVERT MOWER
Yourlawn mowerwas shippedready to be
usedas a moP..her.To oonvertto bagging :
REAR BAGGING
Liftrear doorofthe lawn mowerand place
thegrasscatcherframehooksontothe
deer pivotpins,
To convertto mulching opera,an, remove
grasscatcher anddose reardoor.
ACAUTION: Do not run your lawn mower
without clipping deflector or approved
grass catcher in place. Never attempt to
operate the lawn mower with the rear
door removed or propped open.
Pivot " Rear Grass
cafchor
handle
TO EMPTY GRASS CATCHER
1. Lift up on grass catcher using the
frame handle.
2. Remove grass catcher with clippings
from under lawn mower handle.
3. Empty clippingsfrom bag using both
frame handle and bag handle.
NOTE: Do not drag the bag when
emptying; it willcause unnecessary wear.
Grass
frame
handle
Baghandle
I
7
BEFORE STARTING ENGINE
ADD OIL
Your lawnmower is shipped without oil in
the engine. Engine holds 20 oz. of oil.
Fortype and grade of oilto use, see
"ENGINE" in Maintenance section of this
manual.
1. Be sure lawnmower is level and area
around oilfill is clean.
2, Remove engine oil cap and fill to the
full line on the dipstick.Pour oil slowly.
Do not over fill.
NOTE: Allowoil to settle down into engine
for accurate reading. To read proper level,
tighten engine oil cap, then remove it to
read the dipstick,
3. Reinstall engine oil cap and tighten.
Check oil level before each use. Add
oil if needed. Fillto full line on dipstick.
Change the oil after every 25 hours of
operation or each season. You may
need to change the oil more often
under dusty, dirty conditions.
ADD GASOLINE
Fillfuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. Do not mix oilwith gaso-
line, Purchase fuel in quantities that
can be used within 30 days to assure
fuel freshness.
AWARNING: Experience indicatesthat
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisturewhich leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage, To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gastank, startthe
engine and let it run until the fuel lines
and carburetor are empty. Use freshfuel
next season. See Storage Instructionsfor
additional information. Never use engine
or carburetorcleaner products in the fuel
tank or permanent damage may occur.
_, CAUTION: Fill tobottom ofgas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spillor
use gasoline near an open flame.
Ga,O,c' ;
Engine _/_ _f,_Z.i_(T_L"ilnI
o=1cap
TO START ENGINE
NOTE: Due to protective coatings onthe
engine, a small amount of smoke may be
present duringthe initial use ofthe
product and should be considered
normal.
1. To start a cold engine, push primer
three (3) times before trying tostart.
Use a firm push, This step is not
usually necessary when starting an
engine which has already run fora
few minutes.
2. Hold operator presence controlbar
down to the handle and pull starter
handle quickly. Do not allow starter
rope to snap back.
TO STOP ENGINE
To stop engine, release operator
presence control bar.
NOTE: In cooler weather itmay be
necessary to repeat primingsteps. In
warmer weather over priming may cause
floodingand engine will not start. If you
do flood engine, wait a few minutes
before attempting to start and do not
repeat priming steps.
MOWING'rIPS
Undercertain conditions, such as very
tall gross, it may be necessary to raise
the height of cut 1o reduce pushing
effort and to keep from ovedoading the
engine and leaving clumps of grass
clippings. It may also be necessary to
reduce ground speed and/or run the
lawn mower over the area a second
time.
For extremely heavy cutting, reduce the
width of cut by ovedapping previously
cut path and mow stow|y.
For better grass bagging and most
cutting conditions,the engine speed
should be set in the fast position.
When using a rear discharge lawn
mower in moist, heavy grass, clumps of
cutgrass may notenter the grass
catcher. Reduce ground speed
(pushing speed) and/or run the lawn
mower over the area a second time.
If a trail of clippingsis left onthe right
side of a rear discharge mower, mow in
a clockwise direction with a small
ovedap to collect the clippings on the
next pass.
Pores in cloth grass catchers can
become filled with dirt and dust with use
and catchers will collect less grass. To
provent this, regularly hose catcher off
with water and let dry before using.
Keep top ofengine around starter clear
and clean of grass clippings and chaff.
This will help engine air flow and
extend engine life.
MULCHING MOWlNGTIPS
IMPORTANT: For best performance,
keep mower housing free of built-up
grass and trash. See "CLEANING" in the
Maintenance section of this manual
The specialmulchingbladewil recat the
grassclippingsmany timesend reduce
them insizeso thatas theyfal ontothe
lawntheywilldisperseintothegrass and
notbenoticed.Also,the mulchedgrasswill
biodegradequicklyto pr_de nutrientsfor
the lawn.Always mulchwithyour Nghest
engine(blade) speedas this will provide
the best recutiingactionofthe blades.
Avoidcuttingyour lawnwhenitiswet.Wet
grasstendstoform dumps and interferes
withthe mulchingaction.The best timeto
mew your lawnis the eadyettemoon. At
thistimethe grasshas driedand the newly
cutarea wil not be exp<_;edto the direct
sun.
For best results,adjust _ lawn mower
cutting height so that the lawnmower cuts
off onlythe top one-thirdof the grass
blades. If the lawn is overgrown it wglbe
necessary to raisethe height of cutto
reduce puchk_geffortand to keep from
overloading the engine and leaving
clumps of mulched grass. Forextremely
heavy mulching, reduce yourwidth of cut,
rr_N slowly and raisethe rearofthe lawn
mowerone wheel a_uster set_nghigher
than_e fronL
Certaintypesof grass end grass condk
tionsmay requirethatan areabe mulched
a secondtimetocompletelyhidethe
clippings.When doing a second cut, mow
acrossor perpondcularto thetirst cutpath.
Change yourcutiJngpatternfromweakto
week. Mc_wP_rthtoeau_ one weakthen
changetoeast towestthenextweek."INs
wighelp preventmattingand grainingof
the lawn.
Max 1/3
9
MAINTENANCE SCHEDULE
FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE SERVICE DATES
Check forLoose Fasteners "t/ ' " ' if/
Clearvlnspect Grass Catcher
(If Equipped) I_ IV# t_
Clean Lawn Mower W/ i_/
Clean Under Drive Cover
(power-Propelled Mowers) V/
Check drive beJtl ulleys
(p ower.P ropellJ_eaPMowem) I_
ChecWSharpen/Replace Blade _3
Lubrication Chart _ it/
Clean Batte_//Rechar, e
IElectrlc Start Mowers f_/ 11/4
Check Engine Oir Level
Chanqe Engine 0 b/1.2
Clean Air Ftlter I_
Inspect Muffler
Clean or Replace Spark Plug ¥/
Replace Air Filter Paper Cartridge 11_2
1 - Cl_mge n'_ reoften whe_ 0t0erattlg under a heavy Iced or Ii_high ambierdt_rt_"
2 - Ser_ mo_l oftl_ when opecatit_g_ dirtyor dL_ty CCJldi_ons.
3 - Replace blades r_,to often when mowing in wdy _
4 - Ckarge 48 hours at I_,r_dof w.
GENERAL RECOMMENDA'I1ONS
The warrantyon_is lawnrr_werdoesnct
coverffernsthathavebeensubjectedto
operatorabuseor negiigence.Toreceivefull
valuefrom the warrant_operatormust
maintainmoweras ins'a'uctedinthismanual.
Some a_us_nentsv_l needtobe made
periodicallytoproperlymaintain youru_.
All adjus_nents inMe Service and
Aclustments section of this manual should be
checkedat least once each season.
Once ayear,replacethe sparkplug,
replaceairfilterelement andcheckblade
forwear.A newsparkplugand clea_-_ew
airfilter elementassureproperair-fuel
mixtureand help your engine run better
and lastlonger.
Follow the maintenance schedule in tNs
manual.
BEFORE EACH USE
I. Check engine oil level.
2. Check for loose fasteners.
LUBRICATION
Keepunitwelllubricated(See
"LUBRIC,_'ION CHART").
LUBRICATION CHART
(_)Whoel adjusters )Brake spring bracket
(on each wheel)
) Engine oil
Rear door hinge
Handle bracket mounting pins
(_) Spray LUbricanl
_) Referto "ENGINE"in 1heMaintenancesection.
IMPORTANT: Do not oil or grease plastic
wheel bearings. Viscous lubricants will
attract dust and dirtthat willshorten the
life of the self lubricatingbearings. If you
feel they must be lubduated, use onlya
dry,powdered graphite type lubricant
loSparingly -
PRODUCT SPECIFICATIONS
SERIAL NUMBER:
DATEOF PURCHASE:
GASOLINE CAPACITY/TYPE: 1.5 QUARTS
UNLEADED REGULAR
Z)ILTYPE (API-SF-SJ): SAE 30 (ABOVE 32=F)
SAE 5W-30 (BELOW 32°F)
_)ILCAPACITY: 20 OZS.
;PARKPLUG(GAP: .045") CHAMPION RJ19LM4
BLADE BOLTTORQUE: 35-40 FT. LBS.
, The model and serial numbers will be found on a decal attached to the rear of the
lawn mower housing. Record both sedal number and date of pumhase in the space
provided above.
LAWN MOWER
Alwaysobsewe safetyruleswhenperforming
any maintenance.
TIRES
Keaptiresfreeof gasoine, oil, orinsect
controlchemicalswhich canharm rubber.
Avoid stumps, stones, deep nJts,sharp
objects and other hazardsthat may cause
tire damage.
BLADE CARE
For best results, mower blade must be
kept sharp. Replace bent or damaged
blades,
TO REMOVE BLADE
1. Disconnect spark plug wire from spark
plug and place wire where itcannot
come in contact with spark plug.
2. Turn lawn mower on its side. Make
sure air filter and carburetor are up.
3. Usa a wood blockbetween blade and
mower housing to prevent blade from
turning when removing blade bolt.
NOTE: Protect your handswith gloves
and/or wrap blade with heavy cloth.
4. Remove blade boltby turning counter-
clockwise.
5. Remove blade and attaching hard-
ware (bolt, lock washer and hardened
washer).
NOTE: Remove the blade adapter and
check the key inside hub of blade adapter.
The key must be in good conditionto work
properly. Replace adapter if damaged.
TO REPLACE BLADE
1. Position the blade adapter on the
engine crankshaft. Be sure key in
adapter and crankshaft keyway are
aligned.
2. Position blade on the blade adapter
aligning the two (2) holes in the blade
with the raised lugs on the adapter.
3. Be sure the trailing edge of blade
(opposite sharp edge) is up toward
the engine.
4. Install the blade bolt with the lock
washer and hardened washer into
blade adapter and crankshaft.
5. Use block of wood between blade and
lawn mower housing and tighten the
blade bolt, turning clockwise.
The recommended tightening torque is
35-40 ft. Ibs.
IMPORTANT: Blade bait is grade 8 heat
treated.
Bladeadapter _ Crankshaft
Key._. _.1 "_ keyway
__j' _ _C_rank
washer Trailing edge Bladeadapter
11
TO SHARPEN BLADE
NOTE: We do not recommend
sharpening blade - but if you do, be sure
the blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause eventual damage to lawn mower or
engine.
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
To check blade balance, drive a nail
Intoa beam or wall. Leave about one
inchof the straight nail exposed. Place
center hole of blade over the head of
the nail. If blade is balanced, it should
remain in a horizontal position, If either
end of the blade moves downward,
sharpen the heavy end until the blade
is balanced.
GRASS CATCHER
The grass catcherrnay be _ with
water, but mustbe dry when used.
Ch_:_ your grass catcher often for damage
or deterioratien.Through normal use it will
wear.If catcherneeds replacing,replace
onlywitha manufacturerapproved
replacementcatcher.Give the lawnmower
model numberwhen ordering.
ENGINE
LUBRICATION
Use only high quality detergent oil rated
withAPI serviceclassificationSF-SJ.
Select the oil'sSAE viscositygrade
according to your expected operating
temperature.
L T_TUR_ _IGE ANT1CpAT_ BIE,_ Rll NE_ _ _i_ E
NOTE: Although muiti_viscosity oils
(5W30, 10W30 etc.) improve starting in
coldweather, these multi_viscosity oils
will result in increased oil consumption
when used above 32°R Check your
engine oil level more frequently to avoid
possible engine damage from running
low on oil
Change the oilafter every 25 hours of
operationor at least once a year if the
lawn mower is not used for 25 hours in
one year.
Check the crankcase oil level before
starting the engine and after each five (5)
hours of continuous use. Tighten oil plug
securely each time you check the oil
level
TO CHANGE ENGINE OIL
NOTE: Before tipping lawn mower to
drain oil, drain fuel tank by rUnning
engine until fuel tank is empty.
t. Disconnect spark plug wire from spark
plug and place wire where it cannot
come in contact with spark plug.
2. Remove engine oil cap; lay aside on a
clean surface.
3. Tip lawn mower on its side as shown
and drain oil into a suitable container.
Rock lawn mower back and forth to
remove any oil trepped inside of
engine.
4. Wipe off any spilledoilfrom lawn
mower or side of engine.
5. Fill engine with oil (see "ADD OIL" in
the Operation section of this manual).
6. Reconnect spark plug wire to spark
plug.
12
_.IRFILTER
_our engine will not run properly and may
3e damaged by using a dirty air filter.
Cteplacathe air filter every 100 hours of
operation or every season, whichever
occursfirst. Service air cleaner more
_ffen under dusty conditions. Do not
,rash air filter.
TO CHANGE AIR FILTER
1. Remove the air filter by turning
clockwise to the stop and pull away
from collar.
2. Remove filter from inside of cover.
3. Clean the inside of the cover and the
collar to remove any dirt accumula-
tion.
4. Insert new filter into cover.
5. Put air filter cover and filter into collar
aligning the tab with the slot.
6. Push in on cover and turn counter-
clockwiseto tighten.
Collar Turn
clockwiseto
Clip remove
Slot
Airtilter'
Turn
counter-
Air filter cover clockwise to tighten
MUFFLER
Inspect and replace corroded muffler as it
could create a fire hazard and/or dam-
age.
SPARK PLUG
Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are
shown in =PRODUCT SPECIFICATIONS"
in Maintenance section of this manual.
CLEANING
IMPORTANT: For best performance,
keep mower housing free of built-up
grass and trash. Clean the underside of
your mower after each use.
_,CAUTION: Disconnect spark plugwire
from spark plug and place wire where it
cannot come in contact with the spark
plug.
Clean the underside of your lawn
mower by scraping to remove build-up
ofgrass and trash.
Clean engine often to keep trash from
accumulating. A clogged engine runs
hotter and shortens engine life.
Keep finished surfaces and wheels free
of all gasoline, oil, etc.
We do not recommend using a garden
hose to clean lawn mower unless the
electrical system, muffler, air filter and
carburetor are covered to keep water
out. Water in engine can result in
shortened engine life.
13
ACAUTION: Before performing any
serviceor adjustments:
1. Release control bar and stop engine.
2. Make sure the blade and all moving
parts have completely stooped.
3. Disconnect spark plug wire from spark
plug and place where it cannot come
in contact with plug.
LAWN MOWER
TO ADJUST CUTTING HEIGHT
See _'O ADJUST CUTTING HEIGHT" in
the Operation section ofthis manual.
REAR DEFLECTOR
The rear deflector,attached between the
rear wheels of your lawn mower, is
provided to minimize the possibilitythat
objects will be thrownout the rear of the
lawn mower into the operator's mowing
position. Ifthe rear deflector becomes
damaged, it should be replaced.
TO ADJ UST HANDLE
The handle on your lawn mower has
three (3) height positions- adjust to height
thatsuitsyou.
Squeeze the bottom ends oflower
handle towards each other untilthe pin
in handle can be inserted into one of
the three height adjustment holes.
3-position
handle
bracket
\\
TO ASSEMBLE GRASS CATCHER
1. Put grass catcher frame intograss bag
with dgidpart ofbag on the bottom.
Make sure the frame handle is outside
ofthe bag top.
2. Slipvinyl bindings over frame.
NOTE: Ifvinyl bindingsare too stiff,hold
them inwarm water fora few minutes. If
bag gets wet, let it dnj before using.
•-CAUTION: Do not runyour lawn
mower without clipping deflector or
approved grass catcher in place. Never
attempt to operate the lawn mower with
the rear door removed or propped open.
Catcher
frame
handle
Frame
ENGINE
ENGINE SPEED
Yourangina speedhasbeenfactory set. Do
not attemptto increaseenginespeedor it
may resuitinpersocalinjury.Ifyoubellsve
thattheenglneisrunnix:jtca fastor tous/ow,
ta_e yourlawnmowerto an a Searsorother
qusiflad servicecenterforrepairand
a_usknent,
CARBURETOR
Yourcarburetorhas a non-adjustablefixed
mainjetforntxturecontrol, it yourangine
doesnotoperateproperlydueto suspected
cafouretorproofems,take yourlawn mower
toa Searaor otherquafiFtedseMce canter
forrepairor adjusl_',ent.
IMPORTANT: Never tamper with the
engine governor, which is factory set for
proper engine speed. Overspeeding the
engine above the factory high speed
setting can be dangerous, if you think the
engine.governed high speed needs
adjusting, contactyour nearest Sears or
other qualified service center, which has
proper eduipment and experience to
make any necessary adjustments.
14
Immediatelypreparey_ar lawn mowerfor
storageat theend oftheseasonorifthe unit
willnot beusedfor 30 daysormore.
LAWN MOWER
Whenlawn moweristo be storedfor a pedod
oftime, clean itthoroughly,removeal dirt,
grease,leaves,etc.Storeina dean, dryarea.
1. Clean entire lawn mower (See
"CLEANING" in the Maintenance
section ofthis manual).
2. Lubricate as shown in the Mainte-
nance section of this manual.
3. Be sure that all nuts, bolts, screws, and
pins are securely fastened. Inspect
moving parts for damage, breakage
and wear. Replace if necessary.
4. Touch up all rusted or chipped paint
sudacas; sand lightly before painting.
HANDLE
You can fold your lawn mower handle for
storage.
1. Loosen the two (2) handle knobs on
sides of the upper handle and allow
handle to fold downto the rear.
2. Squeeze the bottomends of lower
handle toward each other until pins in
handle clear the brackets and pivot
entire handle assembly forward and
allow it to rest on mower.
When setting up your handle from the
storage position, the lower handle will
require manually locking into the
mowing position.
IMPORTANT: When folding the handle
for storage ortransportation,be sure to
fold the handle as shown or you may
damage the control cables.
Operator presence
Upper
Lower
Fold
backward
Mowing
position
pin
/
3-Position
adjustment
ENGINE
FUEL SYSTEM
IMPORTANT: It isimportant to prevent
gum deposits from forming in essential
fuel system parts suchas carburetor,fuel
filter,fuel hose, or tank during storage.
Also, experience indicates that alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation
of acids during storage. Acidic gas can
damage the fuel system of an engine
while in storage.
1. Drain the fuel tank.
2. Start the engine and let it run untilthe
fuel lines and carburetor are empty.
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or
storage container. Always followthe mix
ratio found on stabilizer container. Run
engine at least 10 minutes after adding
stabilizer to allow the stabilizerto reach
the carburetor. Do not drainthe gas tank
and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).
15
CYLINDER
t. Remove spark plug.
2. Pour one ounce (29 ml) of oil through
spark plug hole into cylinder.
3. Pull starter handle slowly a few times
to distribute oil.
4. Replace with new spark plug.
OTHER
Do not store gasoline from one season
to another.
Replace your gasoline can if your can
startsto rust. Rust and/or dirtin your
gasoline will cause pmblerns.
If possible, storeyour unit indoors and
cover it to give protectionfrom dust and
dirt.
Cover your unit with a suitable protec-
tive cover that does not retain moisture.
Do notuse plastic. Plasfic cannot
breathe, which allows condensation to
form and will cause your unitto rust.
IMPORTANT: Never cover mower while
engine and exhaust areas are stillwarm.
_I,CAUTION: Never store the lawn
mower with gasoline in the tank inside a
building where fumes may reach an open
flame or spark. Allow the engine to cool
before storing in any enclosure.
TROUBLESHOOTING CHART
PROBLEM CAUSE
Does not start 1. Dirty air filter,
2. Out offuel.
3. Stale fuel.
4. Water in fuel.
5. Spark plug wire is
disconnected.
6. Bad spark plug.
7. Loose blade or broken
blade adapter.
8. Control bar in released
position.
9. Control bar defective.
CORRECTION
1. Clean/replace air filter.
2. Fillfuel tank.
3. Drain tank and refillwith
fresh, clean fuel.
4. Drain fuel tank and
carburetor and refill tank
with fresh gasoline.
5. Connect wire to plug.
6. Replace spark plug.
7. Tighten blade boltor
replace blade adapter.
8. Depress control bar to
handle.
9. Replace control bar.
16
TROUBLESHOOTING CHART
PROBLEM CAUSE
Loss of power
Poor cut -
uneven
Excessive
vibration
1. Rear of lawn mower
Starter rope
hard to pull
housingor cutting blade
dragging in heavy grass.
2. Cuttingtoo much grass.
3. Dirty air filter.
4. Buildup of grass, leaves,
and trash under mower.
5. Too much oil in engine.
6. Walking speed too fast.
1. Worn, bent or loose blade.
2. Wheel heights uneven.
3. Buildupof grass, leaves
and trash under mower.
1. Worn, bent or loose blade.
2. Bent engine crankshaft.
1. Engine flywheel brake is
on when controlbar is
released.
2. Bent engine crankshaft.
3. Blade adapter broken.
4. Blade dragging in grass.
CORRECTION
1. Set to "Higher Cut*
position,
2. Set to =Higher Cut"
position.
3. Clean/replace air filter.
4. Clean underside of mower
housing.
5. Check oil level.
6. Cut at slower walking
speed.
1. Replace blade. Tighten
blade bblt.
2. Set all wheels at same
height,
3. Clean underside of
mower housing.
1. Replace blade. Tighten
blade bolt.
2. Contact a Sears or other
qualified service center.
1. Depress control bar to
upper handle before
pulling starter rope.
2, Contact a Sears or other
qualified service center.
3. Replace blade adapter.
4. Move lawn mower to cut
grass or to hard surface.
Grass catcher 1. Cutting height too low. 1. Raise cutting height.
notflUlng (ifso 2, Lifton blade wom oft, 2, Replace blade,
equipped) 3. Catcher not venting air. 3. Clean grass catcher.
Hardtopush 1. Raise cutting height.
1. Grass istoo highor wheel
height is too low.
2. Rear of lawn mower
housing or cuttingblade
dragging in grass.
3. Grasscatcher too full.
4. Handle height position not
rightfor you.
2. Raise rear of lawn mower
housing one (1) setting
higher.
3. Empty grass catcher.
4. Adjust handle height to
suit.
17
CRAFTSMAN ROTARY LAWN MOWER - - MODEL NUMBER 917.388690
KEY PART
NO. NO, DESCRIPTION
1 131696
2 166860X479
3 1611GSX479
4 132001
5 132G04
6 131959
7 66426
8 74780512
9 166785
t0 164362
11 156577
12 750634
13 850733X004
_i_ 14 136376
15 51793
17 165946X479
18 17600406
19 167132X004
20 167133XCO4
21 165858
22 168360X004
I_75
24 751153
166236X479
2_ 166243X479
27 851856
28 63124
29 1608353(007
30 19112222
31 151161
33 878"/7
ControlBar
Upper Handle
l_owerl_le
RopeGuide
LOcknut 1/4-20
Handle Bolt
Wite Tie
Hex Bolt 5/16-18 x 3/4
Locknut5/16-18
ShoulderBott
EngineZone Control Cable
Hex Washer Head Screw #10-24 x 1/2
Up*Stop Bracket
HandleKnob
H_irpinCotter
Support Bracket
Screw
Axle Ann Assembly. LF
Axle Arm Assembly - RF
Rear Skirt
Selector Spring
Rear Door Assembly Kit (Incl. Spdngs)
Locknut 5/16-18
Handle BrBcket Assembly (Left)
Handle Bracket Assembly (Right)
Screw 114-20 x 3/8
Nut
Wheel AdjustingBracket - Front
Spacer
Wh_
Select o_"Knob
KEY PART
NO, NO. DESCRIPTION
34 167130X004 Axle ArmAssembly - LR
35 57143 Wavewasher
36 160828 ShouldBrBoit 5/16.18
37 151162 WheelAssembly
38 7399(]_00 Nut
39 83923 Flangnd Locknut
40 77400 Hubcap
41 88652 PLklgeScreNv
42 165766 Spring(LH)
43 165767 Spr_ng(RH)
44 165912 DoorBolt
45 150406 Hex Head Thread Rolling Screw 3/8-16 x 1
46 85463 Danger Decal
47 161551 Adjusbnent Belt
48 167131XCO4 Axle Arm Assembly - RR
52 166872 Houslng Assembty (Incl. Ref, #17. 18 & 46)
53 851084 Hex Head Screw 5/6.24 x 1-3/8 Grd. 8
54 850263 Helical Lockw_.he r
55 851074 HardenedWa,sher
56 175064 21" Blade
57 851514 BladeAdapter
67 166113 Grass Bag
68 16o-755 CatcherFrame
70 - - - Engine, Craftsman, Model Number
143.016706 (See Breakdown)
- - 161058 Warning Decal JNotShown)
- - 175875 Owner's Manual
NOTE: All component dimensions given in U.S. inches.
1 inch - 25.4 mm
CRAFTSMAN 4-CYCLE ENGINE
MODEL NUMBER 143.016706
KEY pART
NO. NO. DESCRIPTION
1 37465
2 26727
6 33734
7 36557
12 36775
12A 36558
12B 06694
14 28277
15 30589
16 34839A
17 31335
18 651018
19 36281
20 32600
30 37464
40 40027
40 40028
41 40025
41 40026
42 40006
42 40007
43 20381
45 36777
46 32610A
48 27241
50 37460
52 29914
69 37609
70 37608
72 37614
75 27897
80 30574A
81 30590A
82 30591
83 30588A
86 650488
69 611004
90 611112
92 650815
93 650816
100 34443C
101 610118
103 651007
104 37480
110 37047
119 36787
120 36825
125 36780
125 37288
126 37289
130 6021A
135 37598
KEY PART
NO, NO, DESCRIPTION
Cylinder(Incl. 2 & 20) 150 31672 Verve Spring
Dowel Pin 151 31673 Valve Swing Cap
Breather Element 151A 40017 Intake Verve Seal
BreatherAss'y.(incL 6 & 12A) 169 36783 " Valve Cover Gasket
Breather Tube 172 36784 Valve Cover
Breather Cover & Tube 174 30200 Screw, 10-24 x 9/16°
(includesKey Number 12B) 178 29752 Nut & Lock Washer, 1/4-28
Breather Tube Elbow 182 6201 Screw, 1/4-28 x 7/8"
Washer 184 26756 * Carb. To Intake Pipe Gasket
Governor Rod (!ncl.14) 185 37466 intake Pipe
Governor Lever 186 32653 Governor Link
Governor LeverClamp 189 650839 Screw, 1/4-20 x 3/8"
Screw, Tom "1"-15,8-32x19/64 191 36559A S.E. Brake Bracket (IncL 195)
Extension Spring 195 610973 Terminal
Oil Seal 207 34336 Throttle Link
Crankshaft 216 33086 R.P.M. AdjustingLever
Piston, Pin & Ring Set (Std.) 223 650451 Screw, 1/4-20 x 1"
Piston, Pin & Ring Set 224 36786 * Intake Pipe Gasket
(.010" Oversize) 238 650932 Screw, 10-32 x 49/64"
Piston & PinAssembly (Std.) 239 34338 * Air Cleaner Gasket
(IncludesKey Number 43) 241 36919 Air CleanerCollar
Piston & Pin Assembly 245 36905 AirCleaner Filter
(.OlO" OS)(Includes Key#43) 250 37122 Air Cleaner Cover
Ring Set (Std.) 260 36980 Blower Housing
Ring Set (.010" OS) 261 30200 Screw, 10-24 x 9/16"
Piston Pin Retaining Ring 262 650831 Screw, 1/4-20 x 1/2"
Connecting Rod Assembly 275 36790A Muffler
(IncludesKey Number 46) 277 650988 Screw, 1/4-20 x 2-5/16"
Connecting Rod Bolt 285 35000A Starter Cup
Valve Lifter 287 650926 Screw, 8-32 x 21/64"
Camshaft(ExhaustMCR) 290 29774 Fuel Line
(includesKey Number 104) 292 26460 Fuel Une Clemp
Oit Pump Assembly 298 28763 Screw, 10-32 x 33/64"
Mounting Flange Gasket 300 36916 Fuel Tank (Incl. 292 & 301)
Moungng Flange (Incl. 72-83) 301 36246 Fuel Cap
Oil Drain Plug 305 35647 Oil FillTube
Oil Seal 306 37610 * =O'-Ring
Governor Shaft 307 35499 =O'-Ring
Washer 309 650562 Screw, 10-32 x 1/2"
Governor Gear Assembly 309A 650783 Screw, 10-24 x 3/4"
(IncludesKey Number 81) 310 35648 Dipstick
Governor Spool 311A 37611 Hold Down Bracket
Screw, 1/4-20 x 1-1/4" 313 34080 Spacer
Flywheel Key 370A 36261 LubricaSonDecal
Flywheel 370C 37318 PrknerDecal (3X)
BellevilleWasher 370R 37317 Hot Surface Decal
Flywheel Nut 380 640271 Carburetor(incl. 184)
Solid State Ignition 390 590737 Rewind Starter
Spark Plug Cover 400 36792B Gasket Set
Screw,Ton( T-15, (inc;udesAll Items Marked °)
#10-24 x 15/16" 416 36085 Spark ArrestorKIt (Inoludes
Cam Bushing Key Number 417)(Optional)
Ground Wire 417 650760 Screw, 8-32 x 3/8" (Optional)
CylinderHead Gasket 900 750865 Replacement S/B
CylinderHead order from 71-999
Exhaust Valve (1/32" OS)
(IncludesKey Number 151) RPM High 2900 to 3200
Exhaust Valve (Standard)
(IncludesKey Number 151) NOTE: This engine could have been builtwith
Intake Valve (Std.) (Incl. 151) 590694 starter.
Screw, 5/16-18 x 1-1/2"
ResistorSpark Plug NOTE: All componentdk_en.sionsgiven in U.S.
(RJ19LM4) inches. 1 Lqch= 25.4 mm
37
CRAFTSMAN 4-CYCLE ENGINE
MODEL NUMBER 143.016706
KEY
NO.
..
1
2
4
5
6
7
16
17
18
2o
20A
25
27
28
29
30
31
35
36
36A
37
40
44
47
48
6O
PART
NO. DESCRIP_ON
640271 Carburetor (Incl, 184 of Engine Parts List)
31615 Throttle Shaft & Lever Assembly
31767 Throttle Return Spring
631164 * Dust Seal W_sher
631163 * Dust Seal (Throttle)
640070 Throttle Shutter
650506 * Shu_er Screw
631807 Fuel Fitting
651025 ThrotSe Crack Screw/Idle Speed Screw
630766 Tension Spring
640027 Idle Restdctor Screw
640200 Idle Res'_iotor Scrwe Cap (Black)
631867 Float Bowl
631024 * Float Shaft
632019 Float
631028 * Float Bowl "O" Ring
631021 * Inlet Needle, Seat, & Clip (Incl, 31)
631022 Spdng Clip
640259 Primer Bulb/Retainer Ring
640680 Main Nozzle Tube
632766 Carburetor Tube
632547 * "O_ Ring, Main Nozzle Tube
640030 High Speed Bowl Nut
27110A * Bowl Nut Washar
630748 ° Welch Plug, Idle Mixture Well
631027 * Welch Plug, Atmospheric Vent
632760S Repair _ (inel, items Marked * in Notes)
38
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Craftsman 917.388690 Owner's manual

Category
Garden tools
Type
Owner's manual

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