© Öhlins Racing AB. All rights reserved. Any re-
printing or unauthorized use without the written
permission of Öhlins Racing AB is prohibited.
Printed in Sweden.
Mounting Instructions YA778_0 Issued 2007 01 19
These instructions and other documents
can be downloaded from
www.ohlins.com
Mounting Instructions
Kit Contents:
Part no. Pcs.
Shock absorber YA778 2
C-spanner 00710-01 2
Öhlins Sticker 00197-01 2
Memo Notes Sticker 01180-01 1
Owner’s Manual 07255-01 1
Before installing this product,
check the contents of the kit listed
below. If anything is missing, please
contact your nearest Öhlins dealer.
SHOCK ABSORBER YA778
for Yamaha Grizzly - front
Read the Öhlins Owner’s Manual before installing this product
In
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Öhlins Racing AB, Box 722, S-194 27 Upplands Väsby, Sweden.
Phone +46 8 590 025 00 Fax +46 8 590 025 80
www.ohlins.com
WITH SET-UP DATA
During storage and transportation, espe-
cially at high ambient temperature, some
of the oil and grease used for assembling
may leak and stain the packaging. This is
in no way detrimental to the product, wipe
off the excessive oil/grease with a cloth.
INSTALL THE SHOCK ABSORBER
WARNING!
It is advisable to have an Öhlins dealer install the
shock absorber.
WARNING!
Make sure that all screws are tightened to the
correct torque and that nothing fouls or restricts
movement of the shock absorber when the sus-
pension is fully compressed or extended.
WARNING!
Make sure the vehicle is securely supported so
that it will not tip.
1
Raise the front end of the vehicle so that the
original shock absorbers are in a neutral posi-
tion.
2
Remove the original shock absorbers.
3
Install the Öhlins shock absorbers. The cylin-
der head should be at the top and the pig-
gyback reservoir on the wheelside. Fasten
the upper attachment fi rst.
4
Fasten the lower attachment. Raise or lower
the wheels slightly to make the attachment fi t.
5
Tighten the attachment screws to the correct
torque. Consult your ATV Owners manual.
6
Read more about your shock absorber in the
Öhlins Owners Manual. See also Set-up data
for this specifi c shock absorber kit on the
next page.
3
NOTE!
ADJUSTMENTS
WARNING!
When delivered, the Öhlins shock absorber is
dialed to the recommended settings for the spe-
cifi c brand and make of the motorcycle. Before
riding, always ensure that the basic settings
made by Öhlins are intact.
Recommended
Compression damping 12 clicks
Spring Pre-load 10 mm
Shock absorber data
Length 344,5 mm
Stroke 90 mm
SET-UP DATA
Compression damping:
Adjust by turning the knob on top of the
reservoir. Turn clockwise to increase com-
pression damping, turn counter clockwise
to decrease it.
To set the adjuster:
The turn adjusters have a normal right
hand thread. Turn the damping adjust-
ers clockwise to fully closed (position
zero [0]). Then, turn counter clockwise
to open, and count the clicks until you
reach the recommended number of
clicks. See Set-up data.
CAUTION!
Do not use force, delicate sealing surfaces
can be damaged. Handtighten only.
Spring preload
Use the C-spanner provided in this kit.
Turn the spring platform nut (2a) to set the
spring preload. Lock the setting with the
lock nut (2b).
A
B
A - B = Spring preload
A Free spring length
B Installed spring length
2
1
1
2b
2a
/