Operator’s Manual
& Parts Drawings
Wide Area Mower
VENTRAC.COM
MK960
Revised 04/28/20
09.10163 Rev. 03
Original Operator’s Manual
2
To the Owner
Contact Information and Product Identication
If you need to contact an authorized Ventrac dealer for information on servicing your product,
always provide the product model and serial numbers.
Please ll in the following information for future reference. See the picture(s) below to nd the
location of the identication numbers. Record them in the spaces provided.
Date of Purchase: __________________________________________________________________
Dealer: ___________________________________________________________________________
Dealer Address: ____________________________________________________________________
____________________________________________________________________
Dealer Phone Number: ______________________________________________________________
Dealer Fax Number: ________________________________________________________________
Model # (A): ___________________________
Serial # (B): ____________________________
Afx Part/Serial Number label here.
Venture Products Inc. reserves the right to make changes
in design or specications without obligation to make like
changes on previously manufactured products.
500 Venture Drive
Orrville Oh 44667
www.ventrac.com
View all manuals
Visit ventrac.com/manuals
for the latest version of this
operator’s manual.
A downloadable parts manual
is also available.
BB
AA
TABLE OF CONTENTS
3
INTRODUCTION PAGE 5
Product Description ................................................................................................................................ 5
Why Do I Need an Operator’s Manual? .................................................................................................5
Using Your Manual .................................................................................................................................6
Manual Glossary ....................................................................................................................................6
SAFETY PAGE 7
Safety Decals .........................................................................................................................................7
General Safety Procedures .................................................................................................................... 9
Training Required ...................................................................................................................................9
Personal Protective Equipment Requirements ......................................................................................9
Operation Safety ....................................................................................................................................9
Preventing Accidents ............................................................................................................................10
Keep Riders O ....................................................................................................................................10
Operating On Slopes ............................................................................................................................ 11
Roadway Safety ................................................................................................................................... 11
Truck Or Trailer Transport .................................................................................................................... 11
Maintenance .........................................................................................................................................12
Fuel Safety ...........................................................................................................................................12
Hydraulic Safety ...................................................................................................................................13
Cutting Unit Safety ...............................................................................................................................14
Optional Hydraulic Flip Up Kit Safety ...................................................................................................14
OPERATIONAL CONTROLS PAGE 15
Operational Control Locations ..............................................................................................................15
Height Adjustment Handles (A) ............................................................................................................15
Main Belt Tension Handle (B) ...............................................................................................................15
Outer Belt Tension Springs (C) ............................................................................................................15
Primary SDLA Control Lever ................................................................................................................15
Secondary SDLA Control Lever ...........................................................................................................15
Weight Transfer .................................................................................................................................... 15
GENERAL OPERATION PAGE 16
Daily Inspection .................................................................................................................................... 16
Attaching ..............................................................................................................................................16
Detaching .............................................................................................................................................16
Mowing and Operating Procedure .......................................................................................................16
Transport of Mower ..............................................................................................................................17
Cutting Height Adjustment ....................................................................................................................17
SERVICE PAGE 18
Cleaning and General Maintenance.....................................................................................................18
Deck Cover Removal and Installation ..................................................................................................18
Deck Flip Up Procedure (Service Position) .......................................................................................... 18
Optional Hydraulic Flip Up Procedure .................................................................................................. 19
Mower Blade Inspection/Replacement .................................................................................................20
Mower Blade Sharpening ..................................................................................................................... 20
TABLE OF CONTENTS
4
Belt Inspection ......................................................................................................................................20
Attachment Belt Replacement ..............................................................................................................20
Main Deck Belt Replacement ............................................................................................................... 20
Mid Left Spindle Belt Replacement ......................................................................................................21
Right Spindle Belt Replacement ..........................................................................................................21
Main Deck Belt Tension Adjustment ..................................................................................................... 22
Spindle Belt Tension Adjustment .......................................................................................................... 22
Deck Leveling Procedure .....................................................................................................................22
Tire Pressure ........................................................................................................................................ 22
Lubrication Locations ...........................................................................................................................23
Storage .................................................................................................................................................23
Maintenance Schedule .........................................................................................................................24
Maintenance Checklist .........................................................................................................................24
SPECIFICATIONS PAGE 25
Dimensions ..........................................................................................................................................25
Features ...............................................................................................................................................25
PARTS PAGE 26
Main Frame & Front Anti-Scalp Rollers ................................................................................................ 26
Carrier Frames & Wheels .....................................................................................................................28
Right Carrier Rockers & Link ................................................................................................................30
Left Carrier Rockers & Link ..................................................................................................................32
Rear Roller ...........................................................................................................................................34
Rear Discharge Belting & End Guards .................................................................................................36
Hitch Arms ............................................................................................................................................ 38
Drive Shaft & Attachment Belt .............................................................................................................. 40
Main Deck Belt, Pulleys, & Belt Tensioner ...........................................................................................42
Single Spindle Belts, Pulleys, & Tensioners ......................................................................................... 44
Spindles & Blades ................................................................................................................................46
Top Deck Covers .................................................................................................................................. 48
70.8203 Hydraulic Flip Up Kit ...............................................................................................................50
WARRANTY PAGE 52
SERVICE (Continued)
Introduction - 5
INTRODUCTION
Product Description
Accessories
Item Description
Part Number
Hydraulic Deck Flip Up Kit 70.8203
Flat Free Tire/Wheel Assembly (requires 2 per mower) 53.0148
High Lift Mower Blades (requires 5 per mower) 79.0120
The MK960 mower is designed for the sole purpose of nish mowing. A high strength steel mower deck
and an all steel carrier frame combine to provide long lasting service. The MK960 features a full length rear
roller for even cutting and grass striping.
The MK960 features a 95 inch (241 cm) cutting width and seventeen cutting positions ranging from 1 inch
(25 mm) to 5 inches (127 mm).
The deck can be manually tilted to a near vertical position for cleaning, maintenance, or storage. An optional
hydraulic deck ip up kit uses the power unit hydraulic system to ip the deck up to the vertical position.
Why Do I Need an Operator’s Manual?
This manual has been created to help you gain the important knowledge of what is needed to safely
operate, maintain, and service your machine. It is divided into sections for convenient reference of the
appropriate section.
You must read and understand the operator’s manual for each piece of Ventrac equipment you own. Read-
ing the operator’s manual will help you become familiar with each specic piece of equipment. Under-
standing the operator’s manual will help you, as well as others, avoid personal injury and/or damage to the
equipment. Keep this manual with the machine at all times. The manual should remain with the machine
even if it is sold. If this manual becomes damaged or unreadable, it should be replaced immediately. Con-
tact your local Ventrac dealer for a replacement.
When using a Ventrac attachment, be sure to read and follow the safety and operating instructions of both
the power unit and the attachment being used to ensure the safest operation possible.
The information in this manual provides the operator with the safest procedures to operate the machine
while getting the maximum use out of the unit. Failure to follow the safety precautions listed in this manual
may result in personal injury and/or damage to the equipment.
V
enture Products Inc. is pleased to provide you with your new
Ventrac MK960 mower! We hope that Ventrac equipment will
provide you with a ONE Tractor Solution.
Listed below are just some of the items that can provide you
versatility as you use your MK960. Please visit our website, or
contact your authorized Ventrac dealer for a complete list of
items available for your new MK960 mower.
INTRODUCTION
Introduction - 6
Using Your Manual
Throughout this manual, you will encounter special messages and symbols that identify potential safety
concerns to help you as well as others avoid personal injury or damage to the equipment.
ATTENTION
This symbol identies potential health and
safety hazards. It marks safety precautions.
Your safety and the safety of others is involved.
SYMBOL DEFINITIONS
There are three signal words that describe the level of safety concern: Danger, Warning, and Caution.
Safety should always be the #1 priority when working on or operating equipment. Accidents are more likely
to occur when proper operating procedures are not followed or inexperienced operators are involved.
Note: Right-Hand and Left-Hand orientations may be referred to at dierent places throughout this manual.
Right-Hand and Left-Hand is determined as if facing forward from the operator station.
SIGNAL WORD DEFINITIONS
Indicates a potentially hazardous situation
which, if not avoided, could result in death or
serious injury.
Indicates an imminently hazardous situation
which, if not avoided, will result in death or
serious injury. This signal word is limited to the
most extreme cases.
Indicates a potentially hazardous situation
which, if not avoided, may result in minor or
moderate injury and/or property damage. It may
also be used to alert against unsafe practices.
Manual Glossary
Power Unit A Ventrac tractor or other Ventrac engine powered device that may be operated by itself or
with an attachment or accessory.
Attachment A piece of Ventrac equipment that requires a Power Unit for operation.
Accessory A device that attaches to a Power Unit or Attachment to extend its capabilities.
Machine Describes any “Attachment” or “Accessory” that is used in conjunction with a power unit.
Safety - 7
SAFETY
Safety Decals
The following safety decals must be maintained on your MK960 mower.
Keep all safety decals legible. Remove all grease, dirt, and debris from safety decals and instructional
labels. If any decals are faded, illegible, or missing, contact your dealer promptly for replacements.
When new components are installed, be sure that current safety decals are axed to the replacement
components.
AA
AA
AA
AA
GG
GG
GG
HH
FF
FF
CC
EE
BB
DD
SAFETY
Safety - 8
Decal Description Part Number Quantity
A Danger, Keep Hands & Feet Clear 00.0123 4
B Warning, Moving Parts 00.0216 1
C Warning, Read Owner’s Manual 00.0217 1
D Warning, Do Not Reach 00.0219 1
E Warning, General Safety 00.0220 1
F Danger, Thrown Object Hazard 00.0265 2
G Danger, Shield Missing 00.0492 3
H Danger, Pinching Hazard 00.0594 1
AA
BB CC
DD
EE
FF
GG
HH
SAFETY
Safety - 9
General Safety Procedures
for Ventrac Power Units, Attachments, & Accessories
Training Required
• The owner of this machine is solely responsible for properly training the operators.
• The owner/operator is solely responsible for the operation of this
machine and prevention of accidents or injuries occurring to him/her-
self, other people, or property.
• Do not allow operation or service by children or untrained personnel.
Local regulations may restrict the age of the operator.
• Before operating this machine, read the operator’s manual and under-
stand its contents.
• If the operator of the machine cannot understand this manual, then it
is the responsibility of this machine’s owner to fully explain the material
within this manual to the operator.
• Learn and understand the use of all controls.
• Know how to stop the power unit and all attachments quickly in the event of an emergency.
Personal Protective Equipment Requirements
It is the responsibility of the owner to be sure that the operators use the proper personal protective equip-
ment while operating the machine. Required personal protective equipment includes, but is not limited to,
the following list.
• Wear a certied ear protection device to prevent loss of hearing.
• Prevent eye injury by wearing safety glasses while operating the machine.
• Closed toe shoes must be worn at all times.
• Long pants must be worn at all times.
• When operating in dusty conditions, it is recommended that a dust mask be worn.
Operation Safety
• Inspect machine before operation. Repair or replace any damaged, worn, or missing parts. Be sure
guards and shields are in proper working condition and are secured in place. Make all necessary
adjustments before operating machine.
• Some pictures in this manual may show shields or covers opened or removed in order to clearly illustrate
any instructions. Under no circumstance should the machine be operated without these devices in place.
• Alterations or modications to this machine can reduce safety and could cause damage to the machine.
Do not alter safety devices or operate with shields or covers removed.
• Before each use, verify that all controls function properly and inspect all safety devices. Do not operate
if controls or safety devices are not in proper working condition.
• Check parking brake function before operating. Repair or adjust parking brake if necessary.
• Observe and follow all safety decals.
• All controls are to be operated from the operator’s station only.
• Always wear a seat belt if the machine has a roll cage/bar installed and in upright position.
• Ensure the attachment or accessory is locked or fastened securely to the power unit before operating.
• Ensure that all bystanders are clear of the power unit and attachment before operating. Stop machine if
someone enters your work area.
• Always be alert to what is happening around you, but do not lose focus on the task you are performing.
Always look in the direction the machine is moving.
• Look behind and down before backing up to be sure of a clear path.
• If you hit an object, stop and inspect the machine. Make all necessary repairs before operating machine again.
• Stop operation immediately at any sign of equipment failure. An unusual noise can be a warning of equipment
failure or a sign that maintenance is required. Make all necessary repairs before operating machine again.
SAFETY
Safety - 10
General Safety Procedures
for Ventrac Power Units, Attachments, & Accessories
• If equipped with a high/low range feature, never shift between high and low range while on a slope.
Always move the machine to level ground and engage the parking brake before shifting range.
• Do not leave machine unattended while it is running.
• Always park the machine on level ground.
• Always shut o engine when connecting attachment drive belt to the power unit.
• Never leave the operator’s station without lowering the attachment to the ground, setting the parking
brake, shutting o the engine, and removing the ignition key. Make sure all moving parts have come to
a complete stop before dismounting.
• Never leave equipment unattended without lowering the attachment to the ground, setting the parking
brake, shutting o the engine, and removing the ignition key.
• Only operate in well-lit conditions.
• Do not operate when there is a risk of lightning.
• Never direct the discharge of any attachment in the direction of people, buildings, animals, vehicles, or
other objects of value.
• Never discharge material against a wall or obstruction. Material may ricochet back towards the operator.
• Use extra caution when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
• Do not run the engine in a building without adequate ventilation.
• Do not touch the engine or the muer while the engine is running or immediately after stopping the engine.
These areas may be hot enough to cause a burn.
• Do not change the engine governor settings or over-speed the engine. Operating engine at excessive speed
may increase the hazard of personal injury.
• To reduce the hazard of re, keep the battery compartment, engine, and muer areas free of grass, leaves,
excessive grease, and other ammable materials.
Preventing Accidents
• Clear working area of objects that might be hit or thrown from machine.
• Keep people and pets out of working area.
• Know the work area well before operation. Do not operate where traction or
stability is questionable.
• Reduce speed when you are operating over rough ground.
• Equipment can cause serious injury and/or death when improperly used.
Before operating, know and understand
the operation and safety of the power
unit and the attachment being used.
• Do not operate machine if you are not in good physical and
mental health, if you will be distracted by personal devices, or are
under the inuence of any substance which might impair deci-
sion, dexterity, or judgment.
• Children are attracted to machine activity. Be aware of children
and do not allow them in the working area. Turn o the machine if
a child enters the work area.
Keep Riders O
• Only allow the operator on the power unit. Keep riders o.
• Never allow riders on any attachment or accessory.
Operation Safety (continued)
SAFETY
Safety - 11
General Safety Procedures
for Ventrac Power Units, Attachments, & Accessories
Operating On Slopes
• Slopes can cause loss-of-control and
tip-over accidents, which can result in
severe injury or death. Be familiar with the
emergency parking brake, along with the
power unit controls and their functions.
• If power unit is equipped with a fold down
roll bar, it must be locked in the upright
position when operating on any slope.
• Use low range (if equipped) when operating
on slopes greater than 15 degrees.
• Do not stop or start suddenly when operating on slopes.
• Never shift between high and low range while on a slope. Always move the power unit to level ground
and engage the parking brake before shifting range or placing the power unit in neutral.
• Variables such as wet surface and loose ground will reduce the degree of safety. Do not drive where
machine could lose traction or tip over.
• Keep alert for hidden hazards in the terrain.
• Stay away from drop-os, ditches, and embankments.
• Sharp turns should be avoided when operating on slopes.
• Pulling loads on hills decreases safety. It is the responsibility of the owner/operator to determine loads
that can safely be controlled on slopes.
• Transport machine with attachment lowered or close to the ground to improve stability.
• While operating on slopes, drive in an up and down direction when possible. If turning is necessary
while driving across slopes, reduce speed and turn slowly in the downhill direction.
• Assure a sucient supply of fuel for continuous operation. A minimum of one-half tank of fuel is recommended.
Roadway Safety
• Operate with safety lights when operating on or near roadways.
• Obey all state and local laws concerning operation on roadways.
• Slow down and be careful of trac when operating near or crossing roadways. Stop before crossing
roads or sidewalks. Use care when approaching areas or objects that may obscure vision.
• If there is doubt of safety conditions, discontinue machine operation until a time when
operation can be performed safely.
• When operating near or on roadways, have a Slow Moving Vehicle Emblem clearly
displayed.
Truck Or Trailer Transport
• Use care when loading or unloading machine into a truck or trailer.
• Use full width ramps for loading machine into a truck or trailer.
• The parking brake is not sucient to lock the machine during transport. Always secure the power unit
and/or attachment to the transporting vehicle securely using straps, chains, cable, or ropes. Both front
and rear straps should be directed down and outward from the machine.
• Shut o fuel supply to power unit during transport on truck or trailer.
• If equipped, turn the battery disconnect switch to the O position to shut o electrical power.
SAFETY
Safety - 12
General Safety Procedures
for Ventrac Power Units, Attachments, & Accessories
Maintenance
• Keep all safety decals legible. Remove all grease dirt, and debris from safety decals and instructional labels.
• If any decals are faded, illegible, or missing, contact your dealer promptly for replacements.
• When new components are installed, be sure that current safety decals are axed to the replacement
components.
• If any component requires replacement, use only original Ventrac replacement parts.
• Always turn the battery disconnect to the O position or disconnect the battery before performing any
repairs. Disconnect the negative terminal rst and the positive terminal last. Reconnect the positive
terminal rst and the negative terminal last.
• Keep all bolts, nuts, screws, and other fasteners properly tightened.
• Always lower the attachment to the ground, engage parking brake, shut o engine, and remove the
ignition key. Make sure all moving parts have come to a complete stop before cleaning, inspection,
adjusting or repairing.
• If the power unit, attachment, or accessory requires repairs or adjustments not instructed in the operator’s
manual, the power unit, attachment, or accessory must be taken to an authorized Ventrac dealer for service.
• Never perform maintenance on the power unit and/or attachment if someone is in the operator’s station.
• Always use protective glasses when handling the battery.
• Check all fuel lines for tightness and wear on a regular basis. Tighten or repair them as needed.
• To reduce the hazard of re, keep the battery compartment, engine, and muer areas free of grass,
leaves, and excessive grease.
• Do not touch the engine, the muer, or other exhaust components while the engine is running or imme-
diately after stopping the engine. These areas may be hot enough to cause a burn.
• Allow the engine to cool before storing and do not store near an open ame.
• Do not change the engine governor settings or over-speed the engine. Operating engine at excessive
speed may increase the hazard of personal injury.
• Springs may contain stored energy. Use caution when disengaging or removing springs and/or spring
loaded components.
• An obstruction or blockage in a drive system or moving/rotating parts may cause a buildup of stored
energy. When the obstruction or blockage is removed, the drive system or moving/rotating parts may
move suddenly. Do not attempt to remove an obstruction or blockage with your hands. Keep hands,
feet, and clothing away from all power-driven parts.
• Dispose of all uids in accordance with local laws.
Fuel Safety
• To avoid personal injury or property damage, use extreme care in handling gasoline. Gaso-
line is extremely ammable and the vapors are explosive.
• Do not refuel machine while smoking or at a location near ames or sparks.
• Always refuel the machine outdoors.
• Do not store machine or fuel container indoors where fumes or fuel can reach an open
ame, spark, or pilot light.
• Only store fuel in an approved container. Keep out of reach of children.
• Never ll containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers
on the ground away from your vehicle before lling.
• Remove machine from the truck or trailer and refuel it on the ground. If this is not possible, refuel the
machine using a portable container, rather than from a fuel dispenser nozzle.
• Never remove fuel cap or add fuel with the engine running. Allow engine to cool before refueling.
• Never remove fuel cap while on a slope. Only remove when parked on a level surface.
• Replace all fuel tank and container caps securely.
SAFETY
Safety - 13
General Safety Procedures
for Ventrac Power Units, Attachments, & Accessories
• Do not overll fuel tank. Only ll to bottom of fuel neck, do not ll fuel neck full. Overlling of fuel tank could
result in engine ooding, fuel leakage from the tank, and/or damage to the emissions control system.
• If fuel is spilled, do not attempt to start the engine. Move the power unit away from the fuel spill and
avoid creating any source of ignition until fuel vapors have dissipated.
• If the fuel tank must be drained, it should be drained outdoors into an approved container.
• Dispose of all uids in accordance with local laws.
• Check all fuel lines for tightness and wear on a regular basis. Tighten or repair them as needed.
• The fuel system is equipped with a shut-o valve. Shut o the fuel when transporting the machine to
and from the job, when parking the machine indoors, or when servicing the fuel system.
Hydraulic Safety
• Make sure all hydraulic connections are tight and all hydraulic hoses and tubes are in good condition.
Repair any leaks and replace any damaged or deteriorated hoses or tubes before starting the machine.
• Hydraulic leaks can occur under high pressure. Hydraulic leaks require special care and attention.
• Use a piece of cardboard and a magnifying glass to locate sus-
pected hydraulic leaks.
• Keep body and hands away from pinhole leaks
or nozzles that eject high pressure hydraulic uid.
Hydraulic uid escaping under high pressure can
penetrate the skin causing serious injury, leading to
severe complications and/or secondary infections
if left untreated. If hydraulic uid is injected into the
skin, seek immediate medical attention no matter
how minor the injury appears.
• Hydraulic system may contain stored energy. Before performing maintenance or repairs on the hydraulic
system, remove attachments, engage parking brake, disengage weight transfer system (if equipped),
shut o engine, and remove ignition key. To relieve pressure on the auxiliary hydraulic system, shut o the
power unit engine and move the hydraulic control lever left and right before disconnecting the auxiliary
hydraulic quick couplers.
• Dispose of all uids in accordance with local laws.
Fuel Safety (continued)
SAFETY
Safety - 14
MK960 Safety Procedures
Cutting Unit Safety
• Rotating Blades: Contact with the rotating mower blades or other moving parts may cause
personal injury. Keep hands and feet away.
• Rotation of one blade may cause another blade to rotate.
• Thrown Object Hazard: Do not point discharge toward people, animals, or buildings when
operating. Never operate with the deectors removed.
• When not mowing, always shut o the PTO to stop the mower blades.
• Never raise the mower deck with the blades running.
Optional Hydraulic Flip Up Kit Safety
• Attachment hydraulic system may contain stored energy. Before performing maintenance or repairs on
the hydraulic system, the attachment’s auxiliary hydraulic hoses must be disconnected from the power
unit. Lower the attachment to the ground, shut o power unit engine, move the secondary S.D.L.A. lever
left and right to relieve auxiliary hydraulic pressure, and disconnect the auxiliary hydraulic quick couplers.
• Do not disconnect the auxiliary hydraulic hoses for the optional hydraulic ip up kit while the deck is in
the ip up (service) position.
Operation - 15
OPERATIONAL CONTROLS
Operational Control Locations
Use the following images to help identify the locations
of operational controls. The letter next to each control
can be referenced to the list that follows these images.
A.
BB
CC
AA
AA
CC
Height Adjustment Handles
B. Main Belt Tension Handle
C. Outer Belt Tension Springs
Height Adjustment Handles (A)
The height adjustment handles (A) are used to raise
or lower the mower deck and to lock the mower
deck at the desired cutting height. The right and left
adjustment handles must both be set to the same
height position. The cutting height position decals
list the adjustment handle positions and correspond-
ing cutting heights.
Main Belt Tension Handle (B)
The main belt tension handle (B) is used to release
or apply tension to the main deck belt. The main belt
tension handle must be released in order to ip the
deck up to the service position.
Remove the ball pin from the main belt tension
handle and rotate the handle 180 degrees to
release the belt tension.
Remove pinRemove pin
Rotate 180°Rotate 180°
Outer Belt Tension Springs (C)
The outer belt tension springs are used to release or
apply tension to the single spindle deck belts.
Primary SDLA Control Lever
Pull the power unit’s primary SDLA lever to the left
to raise the power unit front hitch and MK960 mower
deck. Push the lever to the right to lower the power
unit front hitch and mower deck. The control lever
must be in the oat (detent) position during opera-
tion of the mower. Float position is attained by push-
ing the lever to the right until the oat detent locks
the lever in place.
Secondary SDLA Control Lever
The power unit’s secondary SDLA control lever
controls the optional hydraulic deck ip up kit. Pull
the lever to the left to ip the deck up to the service
position. Push the lever to the right to lower the
deck back down to the operation position.
Weight Transfer
Terrain and ground conditions may aect the appro-
priate setting for the power unit’s weight transfer
system. In most cases, the weight transfer system
should be set from 3/4 to full capacity.
*
*
*
* Refer to power unit operator’s manual for operation of
power unit controls.
Operation - 16
GENERAL OPERATION
Daily Inspection
1.
Always set the parking brake, shut o power
unit engine, remove the ignition key, and ensure
all moving parts have come to a complete stop
before inspecting components, or attempting
any repair or adjustment.
Park machine on a level surface, with the engine
shut o and all uids cold.
2. Perform a visual inspection of both the power unit
and the mower. Look for loose or missing hard-
ware, damaged components, or signs of wear.
3. If equipped, inspect hydraulic hoses and ttings
to ensure tight, leak free connections.
4. Inspect the drive belts and mower blades. Belts
should be in good condition. Blades should be
sharp and securely fastened. Service as required.
5. Ensure tires are inated to the correct pressure.
6. Inspect the power unit as instructed in the power
unit operator’s manual.
7. Test the power unit’s operator safety interlock
system*.
Attaching
1. Check to ensure both mower deck height adjust-
ment handles are set to position # 17.
2. Drive the power unit slowly forward into the hitch
arms of the mower deck. Align the lift arms of
the power unit with the mower hitch arms by
raising or lowering the front hitch and complete
the engagement.
3. Once completely engaged, close the front hitch
locking lever.*
4. Engage the parking brake* and shut o the
engine.
5. Place the attachment belt onto the PTO drive
pulley on the power unit. Ensure the belt is prop-
erly seated in each pulley.
6. Engage the PTO belt tensioner.
7. If mower deck is equipped with a hydraulic ip
up kit, wipe hose ends clean, and connect to
the power unit’s hydraulic quick couplers. If
equipped, connect the hoses and quick couplers
so the red indicators are paired together and the
yellow indicators are paired together.
8. Engage the power unit’s weight transfer system*.
Detaching
1. Park the power unit on a level surface and set
the parking brake.*
2.
Attention
It is important to set the mower deck height adjust-
ment handles to position # 17 prior to detaching
the mower deck from the power unit. It is dicult
to adjust the mower deck height for reattachment
when the mower deck is detached.
Set both mower deck height adjustment handles
to position # 17.
3. Disengage the power unit’s weight transfer
system*.
4. Lower the mower deck to the ground.
5. Shut o power unit engine.
6. Disengage the PTO belt tensioner.
7. Remove the attachment belt from the PTO drive
pulley of the power unit.
8. If mower deck is equipped with a hydraulic ip
up kit, release hydraulic pressure by moving the
secondary SDLA lever to the left and right, then
disconnect the hydraulic quick couplers from the
power unit and store the hose ends in the holes
in the right hitch arm brace.
9. Disengage the front hitch locking lever.*
10. Restart power unit and slowly back away from
the mower deck. A side to side movement of the
steering wheel may aid in disengagement.
Mowing and Operating Procedure
Prior to operation, perform daily inspection and con-
rm the mower deck cutting height and the power
unit’s weight transfer system are set properly.
Inspect the mowing area and remove rocks, sticks,
and any other objects that could be thrown by the
machine or become entangled in the blades.
Lower the mower deck to the ground and place
the power unit’s primary SDLA lever in the oat
position by pushing it to the right until the detent
engages. The lever will stay in this position until
intentionally removed.
With the power unit engine running between 2,000
and 3,000 RPM, engage the PTO switch, then
adjust the throttle to the desired engine RPM.
Begin forward motion in the desired mowing path.
Avoid obstacles and remove debris as necessary.
* Refer to power unit operator’s manual for operation of
power unit controls.
GENERAL OPERATION
Operation - 17
When the edge of the mowing area is reached, turn
the power unit and mower around and align for the
next pass.
Mowing in a back and forth pattern, where each
mowing pass is made in the opposite direction of
the pass beside it, will create a stripe pattern in the
grass. The full length rear roller rolls the grass in the
direction of travel to further enhance the stripe eect.
Transport of Mower
Always disengage the power unit PTO before trans-
porting the mower deck.
Transport the mower deck with the power unit front
hitch and mower fully raised to reduce wear of the
equipment. Travel slowly when transporting over
undulating or rough surfaces to maintain control of
the power unit and to reduce shock to the power
unit and mower deck.
Cutting Height Adjustment
1.
Always set the parking brake, shut o power
unit engine, remove the ignition key, and ensure
all moving parts have come to a complete stop
before inspecting components, or attempting
any repair or adjustment.
Rotate the left height adjustment handle (A)
down slightly to relieve pressure on the locking
pin (B) and remove the pin from the handle.
2.
AA
CC
BB
Raise or lower the handle to the desired cutting
height setting and replace the locking pin.
3. Repeat steps 1 & 2 for right height adjustment
handle (C), making sure to set in the same posi-
tion as the left height adjustment handle.
Anti-Scalp Roller Position
The three anti-scalp rollers (A) on the mower deck
have an upper and lower mounting position. The
correct mounting position is dependent on the
selected cutting height. To prevent scalping, mount
all three rollers in the same recommended position.
AA
AA
AA
BB
CC
If the height adjustment handles are set in position
# 3 or lower (1-1/2” or shorter), mount the rollers in
the upper mounting holes (B).
If the height adjustment handles are set in position #
4 or higher (1-3/4” or taller), mount the rollers in the
lower mounting holes (C).
Service - 18
SERVICE
Cleaning and General Maintenance
For best results, and to maintain the nish of the
mower deck, clean or wash the mower to remove
accumulated clippings, leaves, and dirt when the job
is nished. Refer to the Deck Flip-up Procedure to
access the underside of the deck.
If washing the mower deck, do not spray directly into
bearings or seals. After washing, it is important to run
the mower so that water does not reside on seals
or bearings for the drive system. When washing is
complete, return the deck to the operating position.
Move the power unit and mower to a clean, debris-
free location and activate the PTO for 30 seconds to
remove any standing water.
Deck Cover Removal and Installation
The left, center, and right deck covers all use the
same procedure for removal and installation.
NOTE: the center deck cover must be opened or
removed before the left and right deck covers can
be removed.
1. Unfasten the rubber handle that secures the
rear of the cover to the main deck.
2. Rotate the cover forward to open.
3. Pull the latch plate (A) away from the right hinge
point of the cover.
AA
Step 3Step 3
Step 4Step 4
Step 5Step 5
4. Lift up the right side of the cover to clear the
latch plate.
5. Slide the cover to the right to remove the left
hinge pin from the hinge bracket.
6. To reinstall the cover, insert the
left hinge pin into the hole in the
hinge bracket.
7. Align the right hinge pin with the
slot in the hinge bracket and push
down until the latch plate snaps
over the pin to secure in place.
Deck Flip Up Procedure (Service Position)
Manual Flip Up Procedure
1. Park the power unit and mower on a smooth,
level surface.
2. Engage the parking brake, shut o the engine,
and remove the key from the ignition switch.
3. Place the right and left cutting height adjustment
handles into position # 1.
4. Remove the center deck cover.
5. Remove the ball pin from the main belt tension
handle and rotate the handle 180 degrees to
release the main deck belt tension.
6. Remove the two ball pins (A) from the left and
right hitch arm mounting brackets.
7.
AA
Start the power unit’s engine and raise the
power unit front hitch to its highest position.
8. Shut o the power unit’s engine and remove the
key from the ignition switch.
9. Lift the mower deck up to a near vertical position
and reinstall the two ball pins to lock the deck in
the upright position.
Reinstall ball Reinstall ball
pins to lock pins to lock
deck in placedeck in place
Always set the parking brake, shut o power
unit engine, remove the ignition key, and ensure
all moving parts have come to a complete stop
before inspecting components or attempting any
repair or adjustment.
Attention
If any component requires replacement, use only
original Ventrac replacement parts.
SERVICE
Service - 19
10. To return the deck to the operating position,
remove the two ball pins from the hitch arm
mounting brackets and lower the deck to the
operating position. NOTE: if the front hitch low-
ers due to hydraulic drift, it may be necessary
to start the power unit’s engine and raise the
mower deck before removing the ball pins.
11. Lower the mower deck to the ground.
12. Reinstall the two ball pins into the hitch arm
mounting brackets.
13. Ensure the belt is properly seated in the pulley
grooves, rotate the main belt tension handle 180
degrees to engage belt tension, and secure with
the ball pin.
14. Reinstall the center deck cover and secure with
the rubber handle.
Optional Hydraulic Flip Up Procedure
1. Park the power unit and mower on a smooth,
level surface.
2. Engage the parking brake, shut o the engine,
and remove the key from the ignition switch.
3. Place the right and left cutting height adjustment
handles into position # 1.
4. Open the center deck cover.
5. Remove the ball pin from the main belt tension
handle and rotate the handle 180 degrees to
release the main deck belt tension.
6. Remove the two ball pins (A) from the left and
right hitch arm mounting brackets.
7.
AA
Close the center deck cover but do not latch.
8. Return to the operator’s seat, start the power
unit’s engine, and raise the power unit front hitch
to its highest position.
9. Pull the secondary SDLA lever to the left and
hold until the deck stops moving at a near verti-
cal position.
10. Shut o the power unit’s engine and remove the
key from the ignition switch.
11. Open the center deck cover and reinstall the two
ball pins to lock the deck in the upright position.
12.
Reinstall ball Reinstall ball
pins to lock pins to lock
deck in placedeck in place
To return the deck to the operating position,
remove the two ball pins from the hitch arm
mounting brackets, return to the operator’s seat,
start the power unit’s engine, and lower the deck
to the operating position by pushing the second-
ary SDLA lever to the right. NOTE: if the front
hitch lowers due to hydraulic drift, it may be nec-
essary to start the power unit’s engine and raise
the mower deck before removing the ball pins.
13. Lower the mower deck to the ground.
14. Shut o the power unit’s engine and remove the
key from the ignition switch.
15. Open the center deck cover.
16. Reinstall the two ball pins into the hitch arm
mounting brackets.
17. Ensure the belt is properly seated in the pulley
grooves, rotate the main belt tension handle 180
degrees to engage belt tension, and secure with
the ball pin.
18. Close the center deck cover and secure with the
rubber handle.
SERVICE
Service - 20
Mower Blade Inspection/Replacement
1.
CAUTION
Mower blades may be sharp. Always wear heavy
gloves when working with mower blades.
Flip the mower deck up to the service position.
2. Inspect the mower blades to ensure the cutting
edges are sharp. If blades are dull or damaged,
they must be removed and sharpened or replaced.
3. Place a short piece of 2 x 4 wood between the end
of the blade and an appropriate structural part of
the deck frame to prevent the blade from rotating.
4. Loosen the blade bolt counterclockwise and
remove the blade for sharpening or replacement.
5. When installing a blade, the wood block must be
placed on the opposite side of the blade to prevent
blade rotation when tightening the blade bolt.
6. Torque the blade bolt to 75-80 ft-lbs (102-108 Nm).
Mower Blade Sharpening
Blades should be sharpened and balanced by a
professional. Maintain balance, the same bevel, and
the length of sharpened surface.
Belt Inspection
Inspecting the drive belts of the mower can prevent
sudden belt failure by nding problems before they
cause a belt to break.
Typical wear
on a drive
belt may
result in the
conditions
shown in the
diagram. If
any of these
conditions
occur, the drive belt will require replacement.
Attachment Belt Replacement
1. Detach the mower deck from the power unit.
2. Remove the drive
AA
pulley shield (A).
3. Remove the old
attachment drive belt
and install the new
belt onto the pulley.
4. Reinstall the drive
pulley shield.
Main Deck Belt Replacement
1. Detach the mower deck from the power unit.
2. Open the center, left, and right deck covers.
3. Remove the belt retainer bolt (A) from the left
idler pulley bracket.
4.
AA
Remove the ball pin from the main belt tension
handle and rotate the handle 180 degrees to
release the main deck belt tension.
5. Remove the belt from the belt tensioner pulley
and slide the loop of the belt over the end of the
left hitch arm so that the belt is looped around
the left hitch arm mounting brackets.
BB
6. Remove the left hitch arm mounting bolt (B) and lift
the hitch arm up away from the mounting brackets.
7. Pull the belt out through the opening between
the hitch arm and the mounting brackets.
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
/
