AIR GUNSA
_ Anest Iwata Group - MA_AZ40HTE AV_EIRev.04
ANEST IWATA ITALIA S.r.l.
46, Corso Vigevano 10155, Torino • ITALY
Tel. diretto +39 011 - 24 80 868 Fax: +39 011 - 85 19 44
[email protected] www.anest-iwata.it
ANEST IWATA Iberica
Calle de Les Teixidores, 3-5
08918 - Badalona (Barcelona) • SPAIN
Tel.:+34 933 20 59 93 Fax.:+34 933 20 59 65
[email protected] www.anest-iwata.es
ANEST IWATA Europe s.r.l.
NIEDERLASSUNG DEUTSCHLAND • GERMANY
Mommsenstrasse 5, 04329 Leipzig
Telefon: +49 0341 241 44 30 Fax: +49 0341 241 443 29
[email protected] www.anest-iwata.de
ANEST IWATA Scandinavia
Ögärdesvägen 6C, 433 30 PARTILLE • SWEDEN
Tel. +46 (0)31 - 340 28 60 Fax +46 (0)31 - 340 28 69
[email protected] www.anest-iwata.se
ANEST IWATA France
25 rue de Madrid
38070 St Quentin Fallavier • FRANCE
Tél. +33 (0)4 - 74 94 59 69 Fax +33 (0)4 - 74 94 34 39
[email protected] www.anest-iwata.fr
ANEST IWATA U.K.
Unit 10 Little End Road - Eaton Socon
St. Neots - CAMBRIDGESHIRE • U.K.
PE19 8JH
Tel.: +44 (0) 1480 405419 Fax: +44 (0) 1480 217610
[email protected] www.anest-iwata.co.uk
ANEST IWATA Europe S.r.l.
46, Corso Vigevano 10155, Torino
• ITALY
Direct Tel. +39 011 - 22 74 402
Fax +39 011 - 22 74 406
www.anest-iwataeu.com
ANEST IWATA USA, Inc.
9920 Windisch Road,
West Chester, OH 45069 • USA
Tel: +1 513.755.3100 Fax: +1 513.755.0888
Toll Free: 800.440.0282
[email protected] www.anestiwata.com
Cormack ANEST IWATA
Unit 3, 10 Boden Road,
SEVEN HILLS NSW 2147 • AUSTRALIA
Tel: +61 2 9853 2000
Fax: +61 2 9853 2090
[email protected] www.anest-iwata.com.au
Contacts:
ANEST IWATA Group
Quality Air Spray Guns Since 1944
www.air-gunsa.com
Air Gunsa S.r.l. • ITALY
46, Corso Vigevano 10155 Torino
Tel. +39 011 - 24 80 868
Fax +39 011 - 22 74 406
GB • instruction manual
• AZ40 HTE AV
European Directives:
1994/9/CE - 1999/92/CE
61
GB
2. SAFETY WARNING
FIRE AND EXPLOSION
1.
Never use the following HALOGENATED HYDROCARBON
SOLVENTS:
which can cause cracks or dissolution of gun body (aluminium) due to
chemical reaction. UNSUITABLE SOLVENTS: methyl chloride, dichloro-
methane, 1.2-dichloroethane, carbon tetrachloride, trichloroethylene,
1.1.1-trichloroethane.
2. Sparks and open flames are strictly prohibited. Paints can be highly
flammable and can cause fire. Do not expose to open flames, electrical
goods, cigarettes etc.
3. Securely ground spray gun using conductive air hose. (Less than 1MΩ).
Always ensure that the spray gun is earthed correctly.
PROTECTION OF HUMAN BODY
1. Use in a well-ventilated site, using a spray booth.
Poor ventilation can cause organic solvent poisoning and fire.
ALWAYS observe WARNINGS and CAUTIONS in this
instruction manual.
1. TECHNICAL SPECIFICATIONS
This AIR GUNSA spray guns kit complies to ATEX regulations 94/9/EC,
protection level:II 2 G X Suitable for using Zones 1 and 2.
X marking: Any static electricity discharge from the spray gun is to be divert-
ed to the ground via the conductive air hose as stipulated.
Before use, adjustment or maintenance, it is important
to read this instruction manual very carefully. This manual
must be stored in a safe place for any future reference.
2. Always wear protective gear (safety glasses, mask, gloves) to avoid
inflammation of eyes and skin. In case of any physical discomfort, imme-
diately seek medical advice.
3. Noise level can exceed 80 dB(A), wear earplugs if necessary.
4. Pulling the trigger many times during operation, may cause carpal
tunnel syndrome. Always rest, in case of tiredness.
IMPROPER USE
1. Never point gun towards people or animals.
2. Never exceed maximum working pressure or maximum operating
temperature.
3. Always release air and fluid pressure before cleaning, disassembling
or servicing, otherwise, remaining pressure can cause bodily injury due
to improper operation or scattering of cleaning liquid.
4. Tip of fluid needle set has a sharp point.
Do not touch the tip during maintenance to avoid accidents.
5. Never use this gun to spray foods or chemicals,otherwise, foreign substan-
ce, could cause corrosion of fluid passages which could adversely affect
health.
6. Never alter this spray gun, to avoid insufficient performance and damage.
7. If something goes wrong, immediately stop operation and find the
cause. Do not use again, until you have solved the problem.
8. Do not enter working areas, where robots, reciprocators, etc. are used,
until they have been turned off.
Otherwise, they could cause injury.
3. HOW TO USE
CAUTION
- Use clean air filtered through air dryer and air filter.
-
When using this gun for the first time after purchase, adjust fluid needle
packing (12) with needle packing nut (13), spray cleaner to clean fluid
passages and remove rust preventive oil.
- Firmly fix cup to spray gun, to avoid disconnection of it, that can cau-
se bodily injury.
1. Firmly connect an air hose to air nipple 1/4” (25).
2.
Firmly
fix gravity cup to fluid nipple (3).
3. Flush fluid passages with a compatible solvent
.
4. Pour paint into container, test spray, adjust fluid output and pattern
width
.
4. HOW TO OPERATE
_ Suggested atomizing air pressure is 2.0 to 3.0 bar (29 to 44 PSI).
_ Paint viscosity differs according to paint property and painting condi-
tions
. 12 to 23 sec. /
Ford cup#4 is recommended
.
_ Set the spray distance from the gun to the work piece, as near as possi-
ble within the range of 100-200 mm.
_
The gun should be held so that it is perpendicular to the surface of the
workpiece at all times. Then, the gun should move in a straight and hori-
zontal line. Arcing the gun causes uneven painting.
Symbol WARNING Hazard level Consequence
WARNING
Potentially hazardous Death or serious injury
situation
CAUTION
Potentially hazardous Minor to moderate injury
situation
IMPORTANT
Potentially hazardous Property damage
situation
* Measuring point: 1m backwards from gun, 1.6m height.
Model Nozzle Air cap
Air pressure
Fluid* Air
Pattern
Orifice
set
at inlet output
consumption
width
Ø mark bar ml/min Nl/min mm
AZ40 HTE AV alimentazione a gravità
AZ40 HTE 0.8 0.8 08 60 130 100
AZ40 HTE 1.0 1.0 10 90 130 110
AZ40 HTE 1.2 1.2 12 120 130 130
AZ40 HTE 1.5 1.5 15 170 170 140
AZ40 HTE 1.8 1.8 18 210 200 150
AZ40 HTE 2.0 2.0 20 230 200 160
Fluid nipple: G 1/4”
Air nipple: G 1/4”
Max. working air pressure:
7.0 bar (100 PSI)
Noise level (LAeqT)*: 74.5 dB (A)
Max. Temperature range: 5 ~ 40 °C
Weight g (lbs): without cup 420 (0.92)
Weight g (lbs): with cup
600 cc Cup _570 (1.25) - 200 cc Cup _520 (1.14)
* Paint viscosity: 21 sec./Ford cup # 4.
2.5
25
IT
GB
5. CLEANING AND MAINTENANCE
CAUTION
- Never use spare parts that are not AIR GUNSA originals.
- Never damage fluid nozzle tip, fluid needle or air cap holes.
- Never immerse the spray gun completely in liquids such as thinner.
5.1 CLEANING
- Never soak air cap (1) in solvent, even when cleaning.
- Never use metal objects to clean spray gun.
1. Drain remaining paint from cup, into a suitable container.
2. Pour cleaner into cup.
3. Unscrew air cap (1) by 2 turns, to allow atomizing air to back flush fluid
passages of the gun.
4. Pull trigger (15) and make sure, that atomizing air enters cup.
5. Leave cleaner for a few seconds, then empty it into suitable waste con-
tainer.
6. Remove air cap (1) and cup from gun, then clean each section with brush
soaked with cleaner and wipe out with waste cloth. Do not use metal
objects to clean holes.
7. Dry all parts completely and apply spray gun lubricant to each thread.
5.2 MAINTENANCE
_ Before disassembly, clean fluid passages
a. Disassemble fluid nozzle (10), while keeping fluid needle (11) pulled (trig-
gering) in order to protect its seat section.
b. Disassemble fluid needle set. (only when strictly necessary)
c. Remove the fluid needle adj. knob (17) and needle spring (18), extracting
the spring and fluid needle set (11), from the back of fluid adj. guide set
(7-5) still assembled on the gun body.
d. Adjustment of the needle packing nut (13), must always be carried out
with fluid needle (11) already assembled, tightening the nut with a suita-
ble spanner, making sure that excessive tightening does not impede
movement of fluid needle, resulting in paint leaking from fluid nozzle tip
(10).
e. For the inspection and replacement of air valve components, remove fluid
needle adj. knob (17), fluid needle spring (18) and fluid needle (11), after
which disassemble fluid adjustment guide (7-5) and all air valve compo-
nents in order: air valve spring seat (7-4), air valve spring (7-3) air valve
(7-2).
To reassemble the air valve, reverse the procedure.
f.
Disassembly of pattern adjustment set (5)
In order to disassemble pattern
adj. set (5), turn the hexagon knob of the adjustment counterclockwise
manually, to open it completely and unscrew the hexagon nut with a span-
ner, turning it counterclockwise.
- To reassemble pattern adjustment set, reverse the procedure.
The fluid passages of the gun, must be cleaned thoroughly
after each use, especially after use with bi-component paints.
Incomplete cleaning can cause defective pattern shape.
6. TROUBLESHOOTING
GUN DOES NOT SPRAY
- Fluid adj. knob (17) closed. Check and adjust.
- Tip hole of nozzle (10) Check and clean.
obstructed.
- Paint filter obstructed. Check and clean.
- Non drip obstructed. Check and clean.
INTERMITTENT SPRAY PATTERN
- Air escapes from fluid nozzle Check , clean & replace
(10). if necessary.
- Air escapes from fluid needle Tighten.
packing (12).
- Air escapes from cup joint. Tighten.
- Dirt inside air cap (1). Clean.
DEFECTIVE SPRAY PATTERN
- Dirty nozzle (10) or air cap (1). Clean carefully.
- Nozzle (10) or air cap (1) has Replace If damaged.
been damaged.
- Fluid nozzle (10) is loose. Tighten.
- Paint viscosity too high or Dilute paint or increase
too low. viscosity.
- Fluid output too high or Adjust fluid adj. knob
too low (17), to reduce or increa-
se
LEAKING
- Fluid nozzle (10), needle set Clean or replace if neces-
(11) or gun body, dirty, sary.
damaged or worn on seat.
- Dirt inside air cap (1). Clean.
- Loose fluid adj. knob (17) Adjust.
- Fluid needle spring (18) is Replace.
worn.
- Loose fluid nozzle (10). Tighten.
- Needle packing nut (13) loose Adjust, clean or replace.
too tight, dirty or worn.
AIR ESCAPES FROM AIR CAP
- Air valve (7-2), air valve spring Clean or replace if neces-
(7-3), dirty or damaged. sary.
- Air valve o ring Replace.
damaged or worn.
Before carrying out maintenance and inspection ALWAYS observe
WARNING indications.
REF. DESCRIPTION DESCRIZIONE
Ref. 1 Air cap Ugello aria
Ref. 3 Threaded bushing Bussola filettata
Ref. 4 Trigger stud Perno grilletto
Ref. 5 Pattern adjustment Regolazione ventaglio
Ref. 7 Complete air valve Gruppo valvola aria
Ref. 7-2 Air valve set Set valvola aria
Ref. 7-3 Air valve spring Molla valvola aria
Ref. 7-4 Air valve spring seat Molla sede valvola aria
Ref. 7-5 Fluid adjustment guide Guida regolazione astina
Ref. 10 Fluid nozzle Ugello materiale
Ref. 11 Fluid needle Astina
Ref. 12 Fluid needle packing Guarnizione astina
Ref. 13 Needle packing nut Ghiera premistoppa
Ref. 14 Screw Vite testa tonda
Ref. 15 Trigger Grilletto
Ref. 17 Fluid needle adjustment knob Dado regolazione astina
Ref. 18 Needle spring Molla astina
Ref. 25 Air flow control valve G1/4”M Valvola aria G1/4”M
Ref. C Packing set Set guarnizioni
Akulon gravity cup 600cc or 200cc Tazza in Akulon da 600cc o 200cc
Ref. 23 Complete gravity cup Tazza completa
Ref. 23-1 + B Lid + non drip Coperchio + antigoccia
Ref. E Paint filter 50 Mesh Filtro vernice 50 Mesh
7. SPARE PARTS / ELENCO PARTI DI RICAMBIO
E
B
Tazza in Akulon 200 cc
Tazza in Akulon 600 cc
23-1
23
IT
GB
5. CLEANING AND MAINTENANCE
CAUTION
- Never use spare parts that are not AIR GUNSA originals.
- Never damage fluid nozzle tip, fluid needle or air cap holes.
- Never immerse the spray gun completely in liquids such as thinner.
5.1 CLEANING
- Never soak air cap (1) in solvent, even when cleaning.
- Never use metal objects to clean spray gun.
1. Drain remaining paint from cup, into a suitable container.
2. Pour cleaner into cup.
3. Unscrew air cap (1) by 2 turns, to allow atomizing air to back flush fluid
passages of the gun.
4. Pull trigger (15) and make sure, that atomizing air enters cup.
5. Leave cleaner for a few seconds, then empty it into suitable waste con-
tainer.
6. Remove air cap (1) and cup from gun, then clean each section with brush
soaked with cleaner and wipe out with waste cloth. Do not use metal
objects to clean holes.
7. Dry all parts completely and apply spray gun lubricant to each thread.
5.2 MAINTENANCE
_ Before disassembly, clean fluid passages
a. Disassemble fluid nozzle (10), while keeping fluid needle (11) pulled (trig-
gering) in order to protect its seat section.
b. Disassemble fluid needle set. (only when strictly necessary)
c. Remove the fluid needle adj. knob (17) and needle spring (18), extracting
the spring and fluid needle set (11), from the back of fluid adj. guide set
(7-5) still assembled on the gun body.
d. Adjustment of the needle packing nut (13), must always be carried out
with fluid needle (11) already assembled, tightening the nut with a suita-
ble spanner, making sure that excessive tightening does not impede
movement of fluid needle, resulting in paint leaking from fluid nozzle tip
(10).
e. For the inspection and replacement of air valve components, remove fluid
needle adj. knob (17), fluid needle spring (18) and fluid needle (11), after
which disassemble fluid adjustment guide (7-5) and all air valve compo-
nents in order: air valve spring seat (7-4), air valve spring (7-3) air valve
(7-2).
To reassemble the air valve, reverse the procedure.
f.
Disassembly of pattern adjustment set (5)
In order to disassemble pattern
adj. set (5), turn the hexagon knob of the adjustment counterclockwise
manually, to open it completely and unscrew the hexagon nut with a span-
ner, turning it counterclockwise.
- To reassemble pattern adjustment set, reverse the procedure.
The fluid passages of the gun, must be cleaned thoroughly
after each use, especially after use with bi-component paints.
Incomplete cleaning can cause defective pattern shape.
6. TROUBLESHOOTING
GUN DOES NOT SPRAY
- Fluid adj. knob (17) closed. Check and adjust.
- Tip hole of nozzle (10) Check and clean.
obstructed.
- Paint filter obstructed. Check and clean.
- Non drip obstructed. Check and clean.
INTERMITTENT SPRAY PATTERN
- Air escapes from fluid nozzle Check , clean & replace
(10). if necessary.
- Air escapes from fluid needle Tighten.
packing (12).
- Air escapes from cup joint. Tighten.
- Dirt inside air cap (1). Clean.
DEFECTIVE SPRAY PATTERN
- Dirty nozzle (10) or air cap (1). Clean carefully.
- Nozzle (10) or air cap (1) has Replace If damaged.
been damaged.
- Fluid nozzle (10) is loose. Tighten.
- Paint viscosity too high or Dilute paint or increase
too low. viscosity.
- Fluid output too high or Adjust fluid adj. knob
too low (17), to reduce or increa-
se
LEAKING
- Fluid nozzle (10), needle set Clean or replace if neces-
(11) or gun body, dirty, sary.
damaged or worn on seat.
- Dirt inside air cap (1). Clean.
- Loose fluid adj. knob (17) Adjust.
- Fluid needle spring (18) is Replace.
worn.
- Loose fluid nozzle (10). Tighten.
- Needle packing nut (13) loose Adjust, clean or replace.
too tight, dirty or worn.
AIR ESCAPES FROM AIR CAP
- Air valve (7-2), air valve spring Clean or replace if neces-
(7-3), dirty or damaged. sary.
- Air valve o ring Replace.
damaged or worn.
Before carrying out maintenance and inspection ALWAYS observe
WARNING indications.
REF. DESCRIPTION
Ref. 1 Air cap
Ref. 3 Threaded bushing
Ref. 4 Trigger stud
Ref. 5 Pattern adjustment
Ref. 7 Complete air valve
Ref. 7-2 Air valve set
Ref. 7-3 Air valve spring
Ref. 7-4 Air valve spring seat
Ref. 7-5 Fluid adjustment guide
Ref. 10 Fluid nozzle
Ref. 11 Fluid needle
Ref. 12 Fluid needle packing
Ref. 13 Needle packing nut
Ref. 14 Screw
Ref. 15 Trigger
Ref. 17 Fluid needle adjustment knob
Ref. 18 Needle spring
Ref. 25 Air flow control valve G1/4”M
Ref. C Packing set
Akulon gravity cup 600cc or 200cc
Ref. 23 Complete gravity cup
Ref. 23-1 + B Lid + non drip
Ref. E Paint filter 50 Mesh
7. SPARE PARTS
E
B
Akulon Cup 200 cc
Akulon Cup 600 cc
23-1
AIR GUNSA
_ Anest Iwata Group - MA_AZ40HTE AV_EIRev.04
ANEST IWATA ITALIA S.r.l.
46, Corso Vigevano 10155, Torino • ITALY
Tel. diretto +39 011 - 24 80 868 Fax: +39 011 - 85 19 44
[email protected] www.anest-iwata.it
ANEST IWATA Iberica
Calle de Les Teixidores, 3-5
08918 - Badalona (Barcelona) • SPAIN
Tel.:+34 933 20 59 93 Fax.:+34 933 20 59 65
[email protected] www.anest-iwata.es
ANEST IWATA Deutschland
Mommsenstrasse 5, 04329 Leipzig • GERMANY
Telefon: +49 0341 241 44 30 Fax: +49 0341 241 443 29
[email protected] www.anest-iwata.de
ANEST IWATA Scandinavia
Ögärdesvägen 6C, 433 30 PARTILLE • SWEDEN
Tel. +46 (0)31 - 340 28 60 Fax +46 (0)31 - 340 28 69
[email protected] www.anest-iwata.se
ANEST IWATA France
25 rue de Madrid
38070 St Quentin Fallavier • FRANCE
Tél. +33 (0)4 - 74 94 59 69 Fax +33 (0)4 - 74 94 34 39
[email protected] www.anest-iwata.fr
ANEST IWATA U.K.
Unit 10 Little End Road - Eaton Socon
St. Neots - CAMBRIDGESHIRE • U.K.
PE19 8JH
Tel.: +44 (0) 1480 405419 Fax: +44 (0) 1480 217610
[email protected] www.anest-iwata.co.uk
ANEST IWATA Europe S.r.l.
46, Corso Vigevano 10155, Torino
• ITALY
Direct Tel. +39 011 - 22 74 402
Fax +39 011 - 22 74 406
www.anest-iwataeu.com
ANEST IWATA USA, Inc.
9920 Windisch Road,
West Chester, OH 45069 • USA
Tel: +1 513.755.3100 Fax: +1 513.755.0888
Toll Free: 800.440.0282
[email protected] www.anestiwata.com
Cormack ANEST IWATA
Unit 3, 10 Boden Road,
SEVEN HILLS NSW 2147 • AUSTRALIA
Tel: +61 2 9853 2000
Fax: +61 2 9853 2090
[email protected] www.anest-iwata.com.au
Contacts:
ANEST IWATA Group
Quality Air Spray Guns Since 1944
www.air-gunsa.com
Air Gunsa S.r.l. • ITALY
46, Corso Vigevano 10155 Torino
Tel. +39 011 - 24 80 868
Fax +39 011 - 22 74 406
GB • instruction manual
I• manuale d’istruzioni
• AZ40 HTE AV
European Directives:
1994/9/CE - 1999/92/CE
-
1
-
2
-
3
-
4
-
5
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